ABB MNS iS Quick Setup And Operation Manual
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ABB MNS iS Quick Setup And Operation Manual

Motor control center
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MNS iS Motor Control Center
System Setup and Operation Quick Guide
System Release V6.0

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Summary of Contents for ABB MNS iS

  • Page 1 MNS iS Motor Control Center System Setup and Operation Quick Guide System Release V6.0...
  • Page 2 Technical descriptions relate to System Release 6.0. ABB assumes no responsibility for any errors that may appear in this document. In no event shall ABB be liable for direct, indirect, special, incidental, or consequential damages of any nature or kind arising from the use of this document, nor shall ABB be liable for incidental or consequential damages arising from use of any software or hardware described in this document.

  • Page 4: Table Of Contents

    Interfaces and Indications ....................24 2.3.2 Connection to Control Condapter..................25 2.3.3 MControl connection ....................... 26 Connection of MConnect ......................38 Connection of Conventional feeders..................38 ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 5 Motor Operation via Human Machine Interface (Web Interface) ........55 Alarms and Trips ........................59 Technical Data....................69 Control and Communication components................69 Certificates ..........................71 Annex........................ 72 Related Documentation......................72 Terminology ..........................72 ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 6: Mns Is Design & Components

    Multifunction Separation Wall (MFW) which is located between the Equipment Figure 1 Functional areas: Incomer and MCC compartment and the Busbar compartment ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 7: Cable Compartments

    The control wiring can enter from the top or bottom as required for the project. External signals (such as pushbuttons, indicators etc.) connect directly to the MControl main board. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 8: Withdrawable Module Design

     control instead of MControl functionality. Figure 4 MStart size 6E/4 Figure 6 MStart size 6E Figure 5 MStart size 6E/2 ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 9: Dimensions

    200mm; height 300mm; height 400mm; height 600mm; width 600mm width 600mm width 600mm width 600mm 16 E 12 E 24 E ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 10: Fixed Module Design

    3 module positions (ON, Direct connection to main busbar  OFF, Test), see page 53. Status display (4 LED) integrated in front  door ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 11: Dimensions

    85E – Cable entry from top 85E – Cable entry from bottom Height 2125mm Height 2125mm Width 400/600mm Width 400/600mm Depth 600/800/1000mm Depth 600/800/1000mm ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 12: Module Type Samples Mstart/ Mfeed

    3 or 4 -F01 3 or 4 -Q01 I>> -N01 -N01 Abbreviations: Measuring module (option for Energy Distribution) Main switching device (Fused or Fuseless) ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 13: Power Contact

    The contact design has been verified and screening its function and contact force. exceeds the requirements of IEC 61439-1/-2. Figure 8 Withdrawable module contacts ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 14: Components Overview

    MStart / MFeed via an internal bus. I/O interface modules providing an interface  to external components for both control and indication. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 15: Power Modules Mstart / Mfeed

    6E/4 conventional feeder module Control Condapter conventional type Control connection plug set with 3x8 control terminals Figure 11 Control Condapter for conventional feeders ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 16: Integrated Controller Module Mcontrol

    (interface to MStart / MFeed)) Emergency Stop connection Control Condapter MControl connected to MFuse connection Control Condapter Figure 13 MControl connected to Control Condapter ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 17: Integration Of Sace Circuit Breakers Via Mconnect

    Figure 15 MConnect mounted in circuit breaker cubicle (measuring recess) ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 18: Mspeed - Integration Of Variable Speed Drives Acs850

    DCS and accessed via MView. Figure 16 MSpeed in MNS iS board Figure 17 MSpeed mounted in withdrawable MStart module ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 19: Information Exchange Via Mlink

    Ethernet network to access the web server in MLink. Figure 19 MView in MNS iS Switchboard ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 20: Parameterization Sw Tool Mnavigate

    PLC or PCS master to slave devices independent communication links. This may be utilized if a higher availability of the communication link is required. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 21 & & Figure 21 Typical Communications Overview ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 22: Mns Is System Setup

     A  E  A  A  A  A  A + 24 VDC Figure 22 Switchboard identification (example) ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 23: Module Location Setting

    4 / 1 4 / 3  7 / 1  10 / 1  16 / 1  25 / 1 ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 24: Mcontrol Setup

    LED1 (orange): Flashing: Communication to AIAO board MLink working LED2 (green) PTC board Flashing: MControl healthy Profibus Direct Interface Figure 24 MControl components ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 25: Connection To Control Condapter

    MControl unit is internally connected (hardwired) to this MStart / MFeed module. MControl MStart / MFeed module position in compartment Figure 25 MControl location ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 26: Mcontrol Connection

    X35 (above MControl). Connectors X35.1 and X35.4 are to be bridged in case none of these options is used. See connection diagram on page 25. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 27 They show the options available for the control and auxiliary circuits. Please refer to the project specific documentation for a more detailed overview. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 28 X35 – RCU / Emergency Stop Figure 28 Connection diagram X35 ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 29 24 V circuits acc. EN 60947-1, pollution degree 3 Cable length unshielded/shielded max. 300 m / max. 500 m ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 30 24 V circuits acc. EN 60947-1, pollution degree 3 Cable length unshielded/shielded max. 300 m / max. 500 m ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 31 24 V circuits acc. EN 60947-1, pollution degree 3 Cable length unshielded/shielded max. 300 m / max. 500 m ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 32 (230 V AC) typ. 3.0 mA Input resistor to 0 V 79 kΩ Cable length unshielded/shielded max. 300 m / max. 500 m ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 33 Coil nominal operating power 500 mW 200 mW Coil nominal voltage 24 V DC Coil pick-up 18 VDC Coil drop-off 2.4 V DC ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 34 Line length (shielded) 4 x 300 m (0.5 – 1.5 mm Isolation Accuracy < 0.1 % Open loop voltage 3.3 V DC ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 35 : 2 x 200 m 0.5 mm : 2 x 70 m Isolation Accuracy < 1 % Open loop voltage 5 V DC ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 36 Short-circuit proof 10 s Isolation Line length (shielded) 2 x 200 m (0.5 – 1.5 mm Broken wire voltage 16 V DC ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 37 X34 – Profibus Direct Interface Figure 37 Connection diagram X34 – Profibus Direct Interface ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 38: Connection Of Mconnect

    Module control plug connecting to condapter – view from inside the module Figure 38 Connection of conventional feeders – pin assignment X40 – X10 ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 39 X40.2 – X10.2 X40.3 – X10.3 X40.4 – X10.4 are according to this example. X40.1.3. X10.1. External wires X10.1. + 24V X10.1. - 24V ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 40: Mlink Setup

    MLink is connected to the voltage  MLink parameters supply, MLink starts polling the MControl units  Fieldbus parameters connected to the switchgear network.  ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 41: Installation And Connection

    + 24 VDC Connection example Figure 40 MLink installation 2.6.5 Bus wiring in multiple cubicles Figure 41 Bus wiring in multiple cubicles ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 42: Bus Wiring In Multiple Cubicles, Dual Redundant Configuration

    Bus wiring in multiple cubicles, dual redundant configuration Figure 42 Bus wiring in multiple cubicles – Redundant MLinks approved topology example 1 ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 43 Figure 43 Bus wiring in multiple cubicles – Redundant MLinks approved topology example 2 ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 44: Mview Setup

    Control cable room door Front view Rear view MView voltage supply 24 VDC CAT5 network crossover cable Figure 44 MView installation and connection ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 45: Mstart / Mfeed Installation

    MNS iS Operation, page 52. Example: MControl 1 MStart / MFeed 1 Figure 45 MControl and MStart / MFeed connected to control and power condapters ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 46: Project Specific Parameterization Via Mnavigate

     order by index words (incl. detai ls like single  parameters) Figure 46 Help function search function  ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 47 Selection of MControl units for further actions can also be done from here. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 48 MLink (CF Card). The parameters are not changed in the MControl until they have been downloaded. Figure 51 MControl parameterization screen ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 49 Each time a field is edited and shall be saved, select ‘Apply’. ‘Cancel’ discards the data input. ‘OK’ closes parameterization window returning to the start page. Figure 54 Saved parameters ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 50 MControl to other MControls. Select one MControl to be the data source. Figure 56 Assign parameters ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 51 After selection, user must click on ‘Assign’ to copy the data to all selected MControls. Figure 58 Choose parameter groups to be copied ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 52: Mns Is Operation

    MNavigate. The label attached to the module indicates the motor/starter identification as well as the LED function, see Figure 60. Figure 60 LED designation example ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 53: Fixed Module Operation And Interlocking

    ON position  ( I )  (optional) OFF position ( O )   Test position   ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 54: Motor Operation

    There are 2 alternatives to enable local operation: Software-Local: DCS command sent to MLink, enabling local control panel to operate the motor ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 55: Remote Motor Operation Via Dcs

    After pressing the Logon button the entered data is checked (according to the user definition). Note: Default user: mview Figure 64 Logon ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 56 Configured according to device list but application file missing (MControl application download required) and device currently absent Online, application file missing (MControl application download required) ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 57 Alarm and Trip Trip resettable (trip situation removed) Trip acknowledged (trip will be reset as soon as trip situation is removed) ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 58 Figure 70 MC Parameter overview 9) To then view the parameter details select the required function to review. Figure 71 Parameter details ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 59: Alarms And Trips

    In the next section the Contactor Feedback signal is a hardwired signal used by the power module to monitor the status of the Contactor i.e. Open or Closed, against the desired status. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 60 Contactor feedback after OFF command missing and current detected Suggested action: Switch Main switch to  Check / Replace Power  Module ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 61 Note: Alarm indication only if Trip only if Trip parameter Alarm parameter is set to is set to Enabled ! Enabled ! ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 62 PTC Supervision n.a. PTC value higher than fixed Open Circuit Trip level for open circuit ≥ 10k (fix) open circuit ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 63 Trip level. parameterized Alarm level. Number of starts per time Number of starts per time limit limit ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 64 Limit Open input was activated before. Suggested action: Check Limit Open sensor  and cabling Check Input assignment  ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 65 Investigate root cause for   overheating overheating Check MNS Service Check MNS Service   Manual for further details Manual for further details ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 66 Alarm level Suggested action: Module maintenance  Note: To reset the Alarm message: Increase the parameter  value Download parameters to  MControl ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 67 MNS iS System IRF Hardware Trip. Suggested action: Ensure that the correct  firmware application and the correct MControl hardware are utilised. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 68 This MStart related trip  may clear if the MStart is withdrawn and re- inserted. Should the problem  persist please replace the MStart. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 69: Technical Data

    * Max. operation temperature for MView display (switchgear room temperature) Reliability MTBF (Meantime between failures) 48 years 19 years 15 years 8 years at 40°C In combination: 13 years ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 70 3 * 10 electrical Max switching voltage 230V AC 230 VDC 24 VDC Max switching current 150 mA Max switching capacity 500 VA ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 71: Certificates

    Level A IEC 61000-4-8 Power Frequency magnetic field Level A IEC 61000-4-11 Voltage Dips 230 V Not applicable, for power supply only ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...

  • Page 72: Annex

    Device Type Manager Software module used to manage devices via fieldbus (e.g. PROFIBUS) using frame application environment (e.g. PactWare, ABB Fieldbus Builder etc.) ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 73 (English is basis, others are optional) OLE for Process Control, an industrial standard for exchange of information between components and process control application ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 74 TCP/IP is a high-level connection oriented, reliable, full Protocol / Internet Protocol duplex communication protocol developed for integration of the heterogenous systems. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 75 A warning is defined as status transition from any state to pre-alarm state to inform in advance before an alarm level is reached. ABB MNS iS System Setup & Operation Quick Guide / System Release 6.0 – Rev.2 / Aug. 2011...
  • Page 76 Contact us ABB Low Voltage Systems Copyright© 2011 ABB Publication Editor: All rights reserved. ABB Automation Products GmbH Ladenburg, Germany Publication No. 1TGC910809M0202 Local Contacts on www.abb.com/mns...

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