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Prorack K564 Fitting Instructions Manual

Prorack K564 Fitting Instructions Manual

Fitting kit for basic carrier

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Fitting Instructions for Basic Carrier
Revision No: 5E
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Fitting Kit
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K564
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Summary of Contents for Prorack K564

  • Page 1 K564 Fitting Kit Fitting Instructions for Basic Carrier Revision No: 5E...
  • Page 2 Fitting Kit K564...
  • Page 3 Fitting Kit K564 MAX kgs (lbs) Citroen Berlingo L1, 5dr Van 15-+ 75 kgs (165 lbs) 100 kgs (220 lbs) Berlingo L1, 5dr Van 15-+ 75 kgs (165 lbs) 100 kgs (220 lbs) Berlingo L1, 5dr Van 15-+ 75 kgs (165 lbs)
  • Page 4 Fitting Kit K564 Berlingo L1, 5dr Van 15-+ (AU) -185mm 665mm 980mm 936mm 920mm -7 -1/4ths" 26 3/16ths" 38 9/16ths" 36 7/8ths" 36 1/4ths" Berlingo L1, 5dr Van 15-+ (NZ) -185mm 665mm 980mm 936mm 920mm -7 -1/4ths" 26 3/16ths" 38 9/16ths"...
  • Page 5 Fitting Kit K564 Partner, 5dr Van 15-18 (EU) -185mm 665mm 980mm 936mm 920mm -7 -1/4ths" 26 3/16ths" 38 9/16ths" 36 7/8ths" 36 1/4ths" Partner, 5dr Van 15-18 (ZA) -185mm 665mm 980mm 936mm 920mm -7 -1/4ths" 26 3/16ths" 38 9/16ths" 36 7/8ths"...
  • Page 6: First Time Installation

    Fitting Kit K564 First Time Installation Remove parts from inside the package and check. Contact your dealer if any parts are missing or damaged. This kit fits type D only. Use keys to remove covers.
  • Page 7 Fitting Kit K564 Remove Hex Key from right hand cover. Front and rear crossbars only: Use the Hex Key to remove the endcap screw. Remove the endcap by pulling on the endcap pin and pushing on the top of the endcap.
  • Page 8 Fitting Kit K564 Use hex screwdriver to reverse adjusting screw 10 turns. Press adjusting screw and slide the leg completely off the crossbar. Use the Hex Key to fully undo the adjusting screw.
  • Page 9 Fitting Kit K564 Remove the adjusting screw and store in a safe place. Repeat on both leg assemblies. Use the Hex Key to lift the toggle assembly. Remove the complete toggle assembly.
  • Page 10 Fitting Kit K564 Store items away in a safe place. Place two packers on each leg. Repeat on both leg assemblies. Insert the capscrew and washer together through the back of the leg.
  • Page 11 Fitting Kit K564 Assemble the nut onto the capscrew. Do Not Fully Tighten. Place leg assembly back onto crossbar. Ensure the nut goes into the bottom slot of the crossbar. Repeat on other crossbar. Carefully hold the endcap assembly and reinsert back onto the crossbar.
  • Page 12 Fitting Kit K564 Fitment Attaches to factory-fitted mounting points Open or remove fixed-point covers. It is important to put the grubscrews in the correct position on the vehicle. Use the following grubscrew lengths: A = M8 x 50mm B = M8 x 65mm...
  • Page 13 Fitting Kit K564 Refer to the underside of the pad for the part number. It is important to put the pads in the correct position on the vehicle. Letters refer to the pad part numbers and position. Pad Part Number:...
  • Page 14 Fitting Kit K564 Please check the front of this manual for information relating specifically to your vehicle. Adjust crossbar in or out to suit vehicle. Refer to the crossbar instructions for crossbar adjustment. Front and rear crossbars only: Ensure each end of the crossbar is adjusted equally.
  • Page 15 Fitting Kit K564 Centre crossbars only: Use the Hex Key to fully undo the adjusting screw. Press adjusting screw and pull crossbar legs out. Refer to the crossbar instructions for crossbar adjustment method. Ensure each end of the crossbar is adjusted equally.
  • Page 16 Fitting Kit K564 All Crossbars: Remove plastic clamp block by gripping bar leg with fingers and push firmly with thumbs until clamp block drops out behind leg. Select plastic internal block (from fitting kit) and insert into foot. Place crossbars on pads ensuring the pads...
  • Page 17 Fitting Kit K564 Tighten the plastic knob. Ensure the plastic knob is in the position shown when fully tightened. Repeat for all six positions. Check crossbar is securely attached to the vehicle.
  • Page 18 Fitting Kit K564 Use keys to fit and lock covers CAUTION: Recheck all fasteners immediately after a load is applied to the crossbars. Regularly check screws are tight.
  • Page 19: Maintenance

    Fitting Kit K564 Maintenance Clean the car roof and surfaces of the product that will be in contact with the car roof. Follow the fitting instructions for fitting the product to your vehicle. Make sure all steps are carried out in order.
  • Page 20 Fitting Kit K564 Check and replace worn out or defective parts. Keep the product clean and maintained. Never drive into a car wash with the roof rack system fitted. Lubricate locks and adjusting screws at regular intervals. Remove the products from the vehicle when not in use.
  • Page 21 Make a claim as soon as practicable by contacting the Prorack dealer from whom you purchased the product, who will give you instructions on how to proceed. If you are unable to contact the Prorack dealer, or the dealer is not able to remedy the defect, you should contact Yakima as soon as practicable at: Call: 0800 4776 722 (NZ) or 1800 143 548 (AU) Email: warranty@yakima.co.nz or warranty@yakima.com.au...
  • Page 22 Yakima or the Prorack dealer will be borne by you. Following receipt of the product and purchase invoice or receipt, Yakima or the Prorack dealer must inspect the product to determine whether the claim falls within the warranty. If: 4.1 the claim falls within the warranty, Yakima will remedy any defects in materials or workmanship becoming apparent during the...