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Sollega FastRack 510 Installation Manual

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FastRack
510
Ins tallation Manual
TM
1
Fas tRack 510 Ins tallation Manual 5, 6 and 10°
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  • Page 1 FastRack Ins tallation Manual Fas tRack 510 Ins tallation Manual 5, 6 and 10° !"#$%&&'(')% !"##$%&'()*+' *+,-./-00"1234-5%%%% 6 % 7773/-00"1234-5%...

  • Page 2: Table Of Contents

    Load Ratings and Configurations ......................13 Important Installation Details (continued) ................... 14 Mechanical Anchors - Styles and Cross Section Details ..............18 List of UL2703 Approved Modules ....................19-25 UL3741 Installation Addendum ..................... 26-34 Sollega FastRack 510 25-Year Warranty ................... 35...

  • Page 3: Introduction

    Our goal is to enable the installation of solar PV on every suitable flat roof/ground mount in the world. Sollega simplifies and accelerates the adoption of solar energy technologies by reducing the mounting and installation costs associated with solar arrays. Our FR510 solar mounting system reduces installation time and overall project costs associated with the installation of solar PV.

  • Page 4: Installation Process

    Ins tallation Manual Installation Process The Sollega FastRack 510 Ballasted / Anchored hybrid racking solution is a “Build As You Go” system. FR510 ships with four bolts installed in specific locations on the bucket providing 5dg, 6dg or 10dg tilt.

  • Page 5: Tools Requirements

    Note: All serrated flange nuts should be threaded on by hand to avoid galling or seizing of the stainless fasteners, Sollega applies a coating to help alleviate galling. Note : Do not use an impact driver for installation as this can cause galling and over tightening .

  • Page 6: Mechanical Anchor Installation

    FastRack Ins tallation Manual Once the first row is positioned and all fasteners are tightened install the ballast as per Sollega provided ballast schedule. This locks the first row of modules down and enables proper placement of the second row of modules.

  • Page 7: Current Fault Path To Ground

    FastRack Ins tallation Manual Fault Current Path to Ground !"##$%&'()*+' *+,-./-00"1234-5%% % 6% 7773/-00"123%4-5%...

  • Page 8: Slip Sheets Installation

    If slip sheets are required, center them under the FR510 during installation. Check with the roofing manufacturer to determine if they are required and if they need to be attached or installed loose. Sollega can provide slip sheets cut to size of the specific roofing material. Request a quote.

  • Page 9: Row To Row Bonding Requirements

    FastRack Ins tallation Manual Row to Row Bonding Requirements Attach supplied FR-SGB-4 Ilsco Grounding lug to the module flange of the last module in the row. Install one FR-SGB-4 lug per row and install bare copper (typically #6 or #8) as per single line diagram and connect to ground.

  • Page 10: Wire Management

    Wire Management Sollega provides the FR-W-CLP (UV rated Nylon wire clip with zip tie). This is designed to be installed on the module flange and overhang of the FR510 for N-S wire management. No wires should be exposed to UV.

  • Page 11: Ballast Requirements

    SOLLEGA assumes no responsibility for any infringement of patents or other rights of third parties, which may result from use of modules. No license is granted by implication or under any patent or patent rights.

  • Page 12: Important Installation Details (Continued)

    Report any distortion in the assembly to Sollega. Array substrate supports should be in full contact with the roof or the ground. Any indication of uneven distribution of weight should be evaluated and corrected before continuing with electrical finishing.

  • Page 13: Load Ratings And Configurations

    • Any module-to-roof gap is permitted with no perimeter guarding required. This rating is applicable with any Sollega or 3rd party roof attachment and with or without concrete blocks in the Chassis. • Class A rated PV systems can be installed on Class A, B, and C roofs without affecting the roof fire rating.
  • Page 14 FastRack Ins tallation Manual FastRack510 The simple solar racking solution for flat roof or ground mount PV installations. • 5º, 6º, 10º mounting solution • Injection molded UV rated Nylon6 • Simple, modular, one piece design • PE stamp engineering and ballast layout services available •...
  • Page 15 Bolt Location 4 x 8 x16” Ballast "#$!(13" Inter-row) 5° (10" Inter-row) 6°!(8" Inter-row) Optimizer Mount Pull Clamp (FR-PC-A) / End Clamp (FR-EC 30-50mm sizes available) Grounding - Slide on Bonding Jumper (FR-SBJ) FastRack 510 (10° Shown) !"##$%&'()*+' *+,-./-00"1234-5%%% 6% 7773/-00"1234-5%...
  • Page 16 FastRack Ins tallation Manual !"##$%&'()*+' *+,-./-00"1234-5%%% 6% 7773/-00"1234-5%...

  • Page 17: Mechanical Anchors - Styles And Cross Section Details

    FastRack Ins tallation Manual Mechanical Anchor s - Styles and Cross Section Details !"#$%&'()*$+,-.)/0"1,)2 3'))*2!*1')2 7##89"#::23)&'+#,2 4,&5#"6#*'2 U- 2000 He a twe ld only Single Roof' 9#;)"2 <1-26#*':2 4,&5#"6#*'2 !"#$%&'()*$+,-.)/0"1,)2 7##89"#::23)&'+#,2 3'))*2!*1')2 U- 2400 Mechanical fas tened Single Ply Roof <1-26#*':2 7##89"#::23)&'+#,2 3'))*2!*1')2...
  • Page 18 FastRack Ins tallation Manual Mechanical Anchor Installation The FR510 center mounting hole is utilized for attachment of aluminum L Foot/Rail/Anchor. Figure 9 - Mechanical Anchor 5/16″ STAINLESS STEEL SERRATED FLANGE NUT 3/8″ STAINLESS STEEL 3/8ʺ STAINLESS STEEL 3/8″ STAINLESS FENDER WASHER NYLON LOCK STEEL FENDER L-FOOT...

  • Page 19: List Of Ul2703 Approved Modules

    FastRack Ins tallation Manual List of Approved Modules Illustration 1a - List of approved modules when bonding modules with A Stamp Manufacturer Model M6/72H Illustration 1b - List of approved modules when bonding modules with Bonding Jumper Manufacturer Model M6/72H 144M M6 Monofacial 450W-460W Heliene LG335N1C-A5...
  • Page 20 FastRack Ins tallation Manual The FR510 System may be used to ground and/or mount a PV module complying with UL 2703 only when the specific module has been evaluated for grounding and/or mounting in compliance with the included instructions. Unless otherwise noted, "xxx"...
  • Page 21 FastRack Ins tallation Manual...
  • Page 22 FastRack Ins tallation Manual...
  • Page 23 FastRack Ins tallation Manual...
  • Page 24 FastRack Ins tallation Manual SolarWorld Sunmodule Plus, Protect, Bisun, XL, Bisun XL, may be followed by mono, poly, duo, black, bk, or clear; modules with 31 and 33 mm frames SolarWorld AG SW-xxx MAKE SolarWorld Americas SWA-xxx Sonali Modules with 35 and 40 mm frames SS-M-xxx MODELS Where "M"...
  • Page 25 FastRack Ins tallation Manual Waaree modules with 40 mm frames WSyy-xxx Waaree where "yy" can be blank, M, or MB Winaico modules with 35 and 40 mm frames Wsy-xxxZa Winaico Where "y" can be either P or T; "Z" can be either M, P, or MX; and "a" can be blank or 6 Yingli modules with 35 and 40 mm frames YLxxxZ-yy Yingli Where "Z"...

  • Page 26: Ul3741 Installation Addendum

    Failure to follow these guidelines may result in property damage, bodily injury or even death. Sollega UL3741 Install a2on Addendum - April2022 www.Soll ega.com...
  • Page 27 FastRack Ins tallation Manual...
  • Page 28 SollegaFR510 UL3741 Installa6on Addendum – PV Hazard Control Array Boundary *Warning: To Reduce the Risk of Injury, read all instruc6ons Sollega FR510 meets Rapid Shutdown when install ed in conjunc2on wit h approved String inverter wit hin 1’ of the PV array boundary.
  • Page 29 (Cases 2 -4). The following case studies have been provided by Sollega to show examples of installa:on op:ons that comply with NEC 690.12(B), compliance is not limited to these examples. The following examples are Sollega Recommenda:ons.
  • Page 30 FastRack Ins tallation Manual SollegaFR510 UL3741 Installa6on Addendum – PV Hazard Control Array Boundary *Warning: To Reduce the Risk of Injury, read all instruc6ons Sollega UL3741 Install a2on Addendum - April2022 www.Soll ega.com...
  • Page 31 FastRack Ins tallation Manual SollegaFR510 UL3741 Installa6on Addendum – PV Hazard Control Array Boundary *Warning: To Reduce the Risk of Injury, read all instruc6ons Sollega UL3741 Install a2on Addendum - April2022 www.Soll ega.com...
  • Page 32 FastRack Ins tallation Manual SollegaFR510 UL3741 Installa6on Addendum – PV Hazard Control Array Boundary *Warning: To Reduce the Risk of Injury, read all instruc6ons Sollega UL3741 Install a2on Addendum - April2022 www.Soll ega.com...
  • Page 33 FastRack Ins tallation Manual SollegaFR510 UL3741 Installa6on Addendum – PV Hazard Control Array Boundary *Warning: To Reduce the Risk of Injury, read all instruc6ons Sollega UL3741 Install a2on Addendum - April2022 www.Soll ega.com...
  • Page 34 FastRack Ins tallation Manual SollegaFR510 UL3741 Installa6on Addendum – PV Hazard Control Array Boundary *Warning: To Reduce the Risk of Injury, read all instruc6ons Sollega UL3741 Install a2on Addendum - April2022 www.Soll ega.com...

  • Page 35: Sollega Fastrack 510 25-Year Warranty

    SOLLEGA FastRack, or any defective components thereof, shall not exceed the original purchase price of the system. In no event will SOLLEGA Inc. be liable for or responsible to the Purchaser, or to any other party, for any consequential, incidental, or special, loss, cost, damage, or expense arising from the curtailment or interruption of photo-voltaic (PV) system operation or from the curtailment or interruption of any operations, processes, or equipment connected to the PV system.
  • Page 36 FastRack Ins tallation Manual !"##$%&'()*+' *+,-./-00"1234-5% % 6% 7773/-00"1234-5%...

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