Related Manuals for Thermopatch DP-JUNIOR
Summary of Contents for Thermopatch DP-JUNIOR
- Page 1 M A N U A L DP-JUNIOR ATTENTION! All persons involved in installation, commissioning, operation, maintenance and repair of this product should be made available to these instructions. 23/01...
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Page 2: Copyrights
ATTENTION! In order to make safe and optimal use of the DP-junior, it is important to take note of and understand the contents of this manual. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 3: Table Of Contents
Error codes ..........................16 Inserting C-tape .......................... 17 Inserting the cliché ........................18 Assembly and installation ....................19 Assembly ............................ 19 Installation ..........................19 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... - Page 4 Drawing of the safety guard and ....................31 Heater assembly......................... 32 Electric Wiring Diagram 230 Volts ..................... 33 Recycling ..........................34 Declaration of conformity ....................34 Disclaimer ...........................35 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
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Page 5: General Description
Thermopatch points to its warranty and product liability conditions as laid down in our conditions of sales. These can be obtained at your Thermopatch supplier. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 6: Intended Use
Any use other than described above can be dangerous and cause damage and thus qualifies as ‘misuse’ which excludes Thermopatch bv from any liability. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 7: Technical Specifications
Gross weight, including packaging 37.5 kg Net weight 27.7 kg Maximum size cliché 96 x 125mm Fuses 2x 4 Amp. A-weighted noise level <70 dB (A) BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 8: Overview Of Safety Measures And Warnings
ATTENTION! Make sure you are informed about the contents of this manual before starting to work with the DP-junior. This ensures an optimal and safe use of the machine. ATTENTION! Always turn the power off (unplug it) when you need to carry out maintenance work or when cleaning the machine. - Page 9 Warning symbols The following warning symbols have been mounted onto the machine for added safety: WARNING! ELECTRIC TENSION HOT SURFACE BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com...
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Page 10: Transport And Storage
When the machine needs to be moved, Thermopatch advises to use the original packaging. 5.2 Storage When the machine needs to be stored, Thermopatch advises to use the original packaging. The machine should be stored on a pallet, off the floor, in dry conditions. -
Page 11: Operating Instruction
You can work with the DP-junior when the machine is connected to the mains. • Set the airpressure, depending on imprint surface, to 2 - 5 bar. • Place the plug in the socket and turn on the DP-junior with the ON - OFF switch mounted on the back of the machine. -
Page 12: Settings
The default temperature range is set to a minimum of 50 °C up to a maximum of 270 °C. ATTENTION! The DP-junior has maximum a tolerance of 15 °C above or below the set temperature. If the limit of + or - of 15 °C is exceeded, the machine cannot be operated. Change temperature settings You can change the temperature in steps of 1 degree By pushing the button for Temperature setting you will enter the Temperature setting mode. -
Page 13: Time Settings
Change sealing time The default sealing time for the DP-junior is set to 0.5 seconds, this includes the time for the cylinder to go down. To change this time push the “time-set” once, then press the + button or the - button, to change the setting. -
Page 14: Change The C-Tape Transport Time
There are various means to interrupt the operation of the machine: • Turning the machine off with the ON/OFF switch on the back of the DP-junior. • Stir the safety bar. You have to press the “set temp” button to reactivate the machine or switch off the machine and after 5 seconds switch it on again. -
Page 15: Counter
The piece counter can be re-set after pushing the - button for three seconds. When the - button is pushed shortly, the machine counter can be seen. This counter cannot be reset. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 16: Error Codes
• Safety Warning: Indicates that the touchbar has been activated; any production cycle is stopped immediately. • Safety Warning: After reset (switch off and on again) the machine is safe for use again. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 17: Inserting C-Tape
C-Tape can be obtained in 1”, 2”, 3” and 4” width and in 11 standard colours. The tape should run centered through the DP-junior which means that the center of the C-tape roll should be ± 70 mm from the black back plate of the tape roll holder. -
Page 18: Inserting The Cliché
To insert the cliché, use the provided handle SPA46007 to pick up the cliché and place it through the slot in the safetyguard into the guide rail to place it underneath the heater. Wait for 5 minutes to allow the cliché to heat up to the set working temperature, after which the DP-junior is ready for production. -
Page 19: Assembly And Installation
7. Assembly and installation 7.1 Assembly It is very important that the DP-junior is provided with clean, dry air. The water condenser is an additional safety measure. Provide air pressure of 2 - 6 bar from the compressor or its own air supply. -
Page 20: Maintenance
ATTENTION! Switch off the machine and disconnect from the electrical power Make sure the DP-junior has cooled down enough before starting maintenance or repairs. BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 21: Technical Annexes
9. Technical annexes BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 22: Drawing Of The Frame
Buttonhead screw M5x12 Central frame SPADP48002 Spring D-233B Rubber foot Spapen-01-03 Cap-nut Ring Left side frame SPADP48044 Star shape nut M8 Back frameplate SPADP48004 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 23: Parts List
9.1 Parts list BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 24: Drawing Electrical
9.2 Drawing electrical Number Description Part number Emergency Stop Button SPADP48041 Electronics SPADP48032 Power supply SPADP48023 Gear motor 24v SPADP48033 Power entry SPA105003 Footswitch connector BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 25: Components And Electronics
Components and electronics BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 26: Parts List
Pulley motor/drive shaft SPADP48034 Motor drive Belt SPADP48036 Standoff 45 mm Backplate motorhousing SPADP48021 Bronze bearing SPADP48038 Rewind/drive shaft SPADP48018 Motor Plate SPADP48017 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 27: Drawing Of The Tape Drive
BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 28: Parts List
Hi-limit thermostat Spapen-03-02 Sensor shield SPAHS40003 Mica element SPAHS40002 Imbus M3x10 Stopring Heater shield SPADP48045 Cliche rail 45849 Ring Imbus M3X10 Hex bolt M3X25 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 29: Drawing Heater Assembly
12 13 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 30: Parts List
Press arm SPADP48007 Safety switch Screw M3x25 nylock nut Support SPADP48020 Philipshead screw M5x10 Nylock nut Cuttonhead srew M4x10 Bracket safety switch SPADP48012 BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 31: Drawing Of The Safety Guard And
- Safety Switch 2 DP2015 Electrical Schematic: 230 Volt DSP - Display Board 20151208 - Temperature Sensor - 24 VDC Air Valve - Reset Switch BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 32: Heater Assembly
- Safety Switch 2 DP2015 Electrical Schematic: 120 Volt DSP - Display Board 20160113 - Temperature Sensor - 24 VDC Air Valve - Reset Switch BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 33: Electric Wiring Diagram 230 Volts
Air Filter Pressure Regulator Assembly Exhaust Breather Solenoid Valve Press Arm Cylinder Pneumatic Diagram BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 34: Recycling
Thermopatch DP junior which this declaration refers to, is in accordance with the conditions of the following Directive(s): 2006/42/EG (Machinery directive) 2014/30/EU (EMC directive) The Netherlands, Almere, 05-07-2016 Jan Bausch, Director BACK TO INDEX For more information about our products and how to contact us, please visit thermopatch.com... -
Page 35: Disclaimer
Thermopatch B.V., its subsidiaries, the directors, employees and agents cannot be held liable for the use and reliance of the opinions and findings in this document. - Page 36 Thermopatch BV Draaibrugweg 14 1332 AD Almere The Netherlands T +31 36 549 11 11 sales@thermopatch.nl www.thermopatch.com...
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