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infrasave SchwankAir 3000 Series Installation Manual
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infrasave SchwankAir 3000 Series Installation Manual

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SchwankAir
3000 Series Air Curtain
For indoor use with door openings 7 ft to 10 ft height
USA
2 Schwank Way
Waynesboro, GA 30830
WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS,
OBSERVE THE FOLLOWING:
Read all instructions before installing or using this air curtain.
1.
Use this unit only in the manner intended by the manufacturer and described in this manual. Any other
2.
use not recommended by the manufacturer may cause fire, electric shock, or injury to persons. If you
have any questions, contact the manufacturer.
Before servicing or cleaning unit, switch power off at service panel and lock the service disconnect
3.
means to prevent power from being switched on accidentally. When the service disconnect means can-
not be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
Installation work and electrical wiring must be done by qualified person(s) in accordance with all applica-
4.
ble local and national codes having jurisdiction, including fire-rated construction. See page 9 WIRING
DIAGRAMS (NEC Code ANSI/NFPA No. 70; CEC Part 1 CSA C22.1).
When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
5.
The air curtain has hot and arcing or sparking parts inside. To reduce the risk of fire, do not store or use
6.
gasoline or other flammable vapors and liquids in the vicinity of the air curtain.
Portions of this air curtain can be hot when in use. To avoid burns, do not let bare skin touch hot sur-
7.
faces. Keep combustible materials, such as furniture, pillows, bedding, papers, clothes, etc. and curtains
at least 1 inch from the top, back, front, sides and at least 6 feet from the discharge of the air curtain.
Extreme caution is necessary when any air curtain is used by or near children or invalids, and whenever
8.
the air curtain is left operating unattended.
Do not operate any air curtain after malfunction. Disconnect power at the service panel and have the air
9.
curtain inspected and repaired by a qualified electrician before reusing.
To disconnect the air curtain, turn controls to "off", and turn off power to the air curtain circuit at main dis-
10.
connect panel. Lock-out or tag the power service disconnect.
Do not insert or allow foreign objects to enter any ventilation or discharge opening as this may cause an
11.
electric shock or fire, or damage the air curtain.
To prevent a possible fire, do not block the air intake or discharge of the air curtain in any manner.
12.
Installation Manual
Tel: 1-877-446-3727
Fax: 1-866-361-0523
csr@schwankgroup.com
csr@infrasave.com
Canada 5285 Bradco Blvd.
Mississauga, ON L4W 2A6
Air 3000 Series Manual
RL: 01A
APR 2016

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Summary of Contents for infrasave SchwankAir 3000 Series

  • Page 1 Mississauga, ON L4W 2A6 Tel: 1-877-446-3727 Fax: 1-866-361-0523 csr@schwankgroup.com csr@infrasave.com WARNING: TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING: Read all instructions before installing or using this air curtain. Use this unit only in the manner intended by the manufacturer and described in this manual. Any other use not recommended by the manufacturer may cause fire, electric shock, or injury to persons.

  • Page 2: Table Of Contents

    IMPORTANT!!! Read and save these instructions. Understand instructions thoroughly prior to beginning installation of your Air Curtain. Placement of this equipment relative to the door is essential for proper function. This product has no heat elements and uses waste heat of the facility to seal the opening. INSTALLER TO PRESENT THIS MANUAL TO THE END USER, AND AQUAINT END USER WITH REGULAR MAINTENANCE PROCEDURES TABLE OF CONTENTS...

  • Page 3: Inspection Upon Arrival & Handling

    INSPECTION UPON ARRIVAL 1. Inspect unit upon arrival. In the event damage has occurred: indicate on bill of lading; re- port immediately to carrier; notify your supplier. 2. Confirm the unit(s) rating plate complies with the power supply at the site. 3.

  • Page 4: Savings & Comfort

    Savings and Comfort Open doors account for a considerable amount of the energy loss in a building. A correctly in- stalled Air Curtain can reduce the heat loss through a door as much as 90 %. An Air Curtain greatly reduces exterior air infiltration and allows facilities to keep their doors open for extended periods in winter time, creating a more comfortable work environment and saving a substantial amount of energy.
  • Page 5 For the Model 3000, the Installer is responsible for the following: • Direct Drive Units = SINGLE PHASE • Confirm supply voltage in writing • Install the Air Curtain in accordance with these installation instructions and any applicable local / national codes •...
  • Page 6 PRIOR TO INSTALLATION 1. Confirm door dimensions 2. Determine style of overhead door; vertical lift, high lift, standard lift or low head room. 3. Confirm clearance. See manual for your appropriate door style and Air Curtain application. 4. Minimum clearance from top of door opening to underside of door hinge with the door com- pletely open: •...
  • Page 7 Air 3000 Series Manual RL: 01A APR 2016...

  • Page 8: Installation Guide

    INSTALLATION GUIDE Horizontally Mounted Air Curtain: Mount to Solid Concrete Block or Precast Wall 1. Drill 3 x 5/8" diameter holes along centerline one side of each wall bracket. Measured from top, the spacing of the holes should be approximately 2", 8" and 24" for the Model 3000, 4000, &...
  • Page 9 Wall Mount Brackets Air 3000 Series Manual RL: 01A APR 2016...
  • Page 10 Standard Lift Door: Bracket Mounting Height: 1. Raise door so a panel at turn in rail is at 45° 2. At end of door: measure 6.5” from wall to interior surface of the angled door panel and put a mark (see graphic below) 3.
  • Page 11 INSTALLATION AT ROLL-UP DOOR Air 3000 Series Manual RL: 01A APR 2016...
  • Page 12 Air 3000 Series Manual RL: 01A APR 2016...
  • Page 13 Air 3000 Series Manual RL: 01A APR 2016...
  • Page 14 Positioning and Set-up of Photo-Electric Sensor Switch Refer to detailed instruction sheet that accompanies the photo-electric sensor. Ensure the sensor and the reflector are aligned and have a clear line of sight between . A minimum separation of 3 inches is required between the sensor and the reflector. Air 3000 Series Manual RL: 01A APR 2016...

  • Page 15: Start Up Procedure

    Model 3000 Startup Procedure 1. Keep by-standers clear of the Curtain for the initial start up 2. Confirm all covers and screens are in place 3. Keep the area free of loose articles 4. Turn power breakers and disconnect switches on 5.

  • Page 16: Maintenance

    Maintenance Schedule - IMPORTANT CAUTION! Shock and fire hazard. Lock out power before servicing. Maintenance to be conducted only by qualified personnel working from a secure platform. After the first month of operation, check the blower wheel for contamination, dirt build up, loose motor mounting ring bolts, and blower set screws.
  • Page 17 Symptom: Power to unit, but will not start POSSIBLE CAUSE CHECK CORRECTIVE ACTION Transformer output Confirm transformer output voltage Check wiring; replace faulty transformer Photo Sensor Photo Sensor and wiring connections Replace if faulty Incorrect voltage Line voltage Change motor Symptom: Little or no air flow POSSIBLE CAUSE CHECK...
  • Page 18 Torque Specs for all Direct Drive Air Barriers Component Bolt Size Torque Spec Blower Set Screw 1/4" 204 lb⋅in Motor Mount Bolts Grade 5* 1/4" Tighten to limiter Frame Flange Grade 8* 1/2" 55 lb⋅ft Slider Bolts Grade 5* 3/8" 20 lb⋅ft Flange Spanner Plate Grade 8* 1/2"...
  • Page 19 Air 3000 Series Manual RL: 01A APR 2016...
  • Page 20 Maintenance Checklist: Every 3 months; Complete Curtain Data at top & Photocopy for file Date Curtain Installed: Door #: Air Curtain #: Curtain Model #: Serial #: Maintenance Repair Replace Check Control Panel Blower # Blower # Center Blowers Bearing # Motor(s) # Clean Blowers Motor #...
  • Page 21 PERIOD OF COVERAGE ONE YEAR WARRANTY: The above warranty applies for one (1) year from the date of original installation to all parts and components in the SchwankAir/Infrasave Air prod- uct identified below. GENERAL CONDITIONS This warranty DOES NOT COVER the cost of labor for any adjustments or service calls, nor does it include the cost of labor for replacing defective parts or components.