Infinitum Aircore EC Installation, Operation & Maintenance Manual
Hide thumbs
Also See for Aircore EC:
- Quick start manual (2 pages) ,
- Installation, operation & maintenance manual (10 pages)
Related Manuals for Infinitum Aircore EC
Summary of Contents for Infinitum Aircore EC
- Page 1 Aircore EC Installation, Operation & Maintenance Manual 10% More efficient 50% Smaller and lighter 66% Less copper...
-
Page 2: Table Of Contents
Mechanical ............................................4 Operating Environment ......................................4 Motor Technology ..................................5 Motor Overview ..........................................5 Standard Motor Technology ..................................5 Infinitum Aircore EC Stator ..................................5 Aircore EC Motor Components ................................. 5 Receiving Inspection................................6 Packing Inspection ........................................6 Remove Motor from Container ..................................6 Compare Name Plate Data ....................................6... -
Page 3: About The Manual
About the Manual Warnings, Cautions and Notes Warnings Cautions and Notes are throughout the manual to alert the technician of potential hazard or process information. Below is an explanation of the use. Warnings are posted in bold red and are safety related. Serious injury, death and equipment damage can result if the instructions in the warning are not followed. -
Page 4: Mechanical
Safety Guidelines Continued Warning: Motors must be properly grounded. Adhere to NEC and all State/Local guidelines when installing the motor ground circuit. Failure to ground a motor can cause personal injury or death and equipment damage. Warning: Electrical power must be secured for five minutes to allow capacitors to discharge before removing the control unit cover. -
Page 5: Motor Technology
Like all motors Infinitum machines have a stator, the stationary part and a rotor, the rotating component Aircore EC motors have two rotors. In traditional motors the stator is located in the body of the motor and is usually made of iron cores with copper windings. This iron and copper adds to the overall weight of the motor. -
Page 6: Receiving Inspection
Receiving Inspection Review and complete all appropriate sections prior to motor installation. The motor is shipped in a robust container. The container and motor can be moved by using a dolly, pallet jack or fork truck. Packing Inspection It is recommended to perform the below listed inspections once the motor is located in a clean, dry area. Inspect the motor packing for damages during shipping. -
Page 7: Scheduled Output Shaft Rotation
Operating Ambient Temperature The ambient temperature of the air supplied to the motor cooling inlet should not exceed 40° C (104° F) or be less than -25° C (-13° F). Consult Infinitum for ambient temperatures not within the requirements. -
Page 8: Motor Mounting And Alignment
Receiving Inspection Continued Motor Mounting and Alignment The Aircore EC motor system is supplied with an integrated electronic drive. The motor and drive housing are the major components of the assembly. Refer to motor datasheets for detailed dimension drawings. Mounting Options Driven equipment (for example, a fan wheel) should be mounted to the shaft using as much of the available shaft length as possible. - Page 9 Motor Installation Continued Faceplate mounting: Infinitum Aircore EC motors are not a NEMA standard frame size but utilize a NEMA 182TC faceplate mounting configuration. The DE face of the mounting block has threaded holes for four bolts (M8X1.25). All bolt holes should be used for secure mounting of the motor to equipment.
-
Page 10: Mounting And Aligning Motor
Motor Installation Continued Mounting and Aligning Motor Warning: The motor is provided with lifting lugs. The lugs are intended to lift the motor assembly only. Attaching the component it drives will exceed the design weight limits. To reduce the possibility of personal injury or death lift the motor only and make sure the lugs are completely threaded into the motor. -
Page 11: Control & Communication Pcb Connections
Motor Installation Continued Control & Communication PCB Connections Relay (1) – NO/NC (COM must be used). 2. Digital Input (4) – DIN1, DIN2, DIN3 & DIN4 3. Digital Output (2) – D01 & DO2 4. Auxiliary Voltage (1) – +24v (GND must be used) (Do not exceed 24V on this input) 5. -
Page 12: Circuit Breaker And Wire Sizing
Motor Installation Continued Conductor Size and Terminal Data Maximum Exposed Conductor Size Board Terminals Conductor Terminal Type Length mm^2 Control and Control Terminals 8 mm Spring Terminal Command Board AC Main Input Board AC Mains-U, V & W 5.2/3.3 10/12 12 mm Spring Terminal Lug and Screw. -
Page 13: Minimum Motor Connection Requirements
Motor Installation Continued Minimum Motor Connection Requirements Warning: Always Tagout and lockout the electrical motor circuit and practice all company safety procedures when installing, troubleshooting, or repairing a motor. Always verify power is secured with a multimeter prior to work. Failure to adhere to Tagout/Lock and industry standard practices can result in serious personal injury or death and equipment damage. -
Page 14: Check Motor Rotation
Motor Installation Continued Check Motor Rotation Warning: Never operate the motor when the safety cover is removed. Always observe rotating equipment safety. No loose clothing, pin back hair and no jewelry. Failure to comply with rotating equipment safety can cause serious injury or death and equipment damage. Note: If the motor has been tested and the technician has verified motor rotation prior to installation, the facility can elect not to perform this test because of redundancy. -
Page 15: Motor Operation/Bench Test Procedure
Refer to Motor Control Desktop Software points section for complete software instructions. • Using analog input to operate over a scaled speed range The motor control software allows the user the ability to utilize the advanced functions of the Infinitum IES motor. -
Page 16: Motor Control Desktop Software
3. Remove existing tagout and lockout equipment and energize motor. Set Static IP Address (Windows 10 Professional) All computers that communicate with an Infinitum IES Motor must have a static IP Address set up. This completes the communication link for the computer to the Motor Control Software. - Page 17 Motor Control Desktop Software Continued The Windows Settings screen opens. Left click the Network & Internet icon. The Network Status screen opens. 2. Left click the Ethernet Icon. The Network and Sharing Screen opens. 3. Left click on the Ethernet Icon. An Ethernet Status screen opens.
-
Page 18: Connection Gui
Connection to Motor (Serial) Connect a serial cable from the laptop/PC to the motor. The serial connection on the Infinitum motor is on the CIM card, accessible when the VFD access port or VFD cover is removed (depends on version of the VFD). - Page 19 Motor Control Desktop Software Continued Once the motor is connected to the computer, the “Status” in the upper left box should indicate “Connected” in green text as indicated in the next photo. Once “Connected”, the connect button changes to a red “DISCONNECT” button. This button is used to break the connection between the GUI and the motor as noted in the image below:...
- Page 20 Motor Control Desktop Software Continued While connected, the following data can be set or read by the Motor Drive Control Software for parameters of the motor. The upper portion of the Motor Drive Control Software window is for real-time motor information.
- Page 21 ‐ Tiva File (1) - Tiva Control software. › Download the file(s) you wish to update from the Infinitum support website to your PC or laptop, then use the “Select Files to Upload” feature to upload the specific files you wish to change into the Motor Drive Control Software.
-
Page 22: Motor Maintenance
Motor Maintenance Quarterly Maintenance Warning: Always Tagout and lockout the electrical motor circuit and practice all company safety procedures when installing, troubleshooting, or repairing a motor. Always verify power is secured with a multimeter prior to work. Failure to adhere to Tagout/Lock and industry standard practices can result in serious personal injury or death and equipment damage. -
Page 23: Mechanical
Motor Drive Parameters and Data Type Motor drive parameters are used in programming the Motor Control Software. The latest motor drive parameters are found on the Infinitum support site. Here is the link to the Aircore EC Motor Parameters. link 106 Old Settlers Blvd info@goinfinitum.com...
Need help?
Do you have a question about the Aircore EC and is the answer not in the manual?
Questions and answers