Sony C2305 Working Instructions
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Sony C2305 Working Instructions

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Working Instructions
- mechanical -
C2305,S39h
1275-8436 Rev2
©
Sony Mobile Communications AB – Company Internal

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  • Page 1 Working Instructions - mechanical - C2305,S39h 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal...

  • Page 2: Table Of Contents

    Front Cover LCM TP Assembly ............39     Main PBA (a) & Coaxial Cable (b) ............40     Rear Cover Assy .................. 45     Battery Cover Assy ................47     1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 2(50)
  • Page 3 Country of Origin Barcodes for Brazil/VIVO Labels ....49     Revision History ................50     For general information about mechanical repair related issues, refer to 1220-1333: Generic Repair Manual - mechanical 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 3(50)

  • Page 4: Exterior Views

    Working Instruction Repair Instruction Mechanical/ Exterior Views C2305, S39h 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 4(50)

  • Page 5: Tools

    2. Flex Film Assembly Tool 3. Bits (T5) 4. Front Opening Tool 5. Guitar Pick For part no’s on the tools above, refer to the ‘Tools Catalogue/Matrix’! STANDARD TOOLS 1. Tweezers 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 5(50)

  • Page 6: Disassembly

    Hold phone Top side at circle area while opening hooks! Take Phone bottom side out from Battery Cover Assy. Hold phone Top side at circle area while opening hooks! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 6(50)

  • Page 7: Rear Cover Assy

    Black) by using a screwdriver with Bits (T5). Scrap! Not to be reused! Insert Guitar Pick as shown in picture to release this position hook. Do not slide Guitar Pick along phone side! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 7(50)
  • Page 8 Do not slide Guitar Pick along phone side! Insert Guitar Pick as shown in picture to release this position hook. Do not slide Guitar Pick along phone side! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 8(50)
  • Page 9 Do not slide Guitar Pick along phone side! Insert Guitar Pick as shown in picture to release this position hook. Do not slide Guitar Pick along phone side! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 9(50)
  • Page 10 Battery FPC Mylar is folded under Battery FPC at shown area. Turn around the Battery FPC Mylar with Battery FPC from Main PBA. Turn around the folded Battery Mylar FPC from Battery FPC. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 10(50)
  • Page 11 Working Instruction Repair Instruction Mechanical/ Disassembly Remove the Battery Mylar FPC. Remove the TP FPC MYLAR. Take out the LCM ZIF MYLAR under SIM Board Assy first. Remove the LCM ZIF MYLAR. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 11(50)
  • Page 12 Open Battery FPC BtB Connector using Front Opening Tool. The Core unit as shown in picture. Open the Coaxial Cable connector on SUB Board Assy. Open the Link FPC connector on SUB Board Assy. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 12(50)

  • Page 13: Main Pba (A) & Coaxial Cable (B)

    Cable (b) Open the Link FPC connector on Main PBA. Open the LCM ZIF connector. Pull out the LCM FPC from its ZIF connector. Open the Front Camera BtB connector. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 13(50)
  • Page 14 Open the Touch Panel ZIF connector. Pull out the Touch Panel FPC. Turn around the Touch Panel FPC from Main PBA. Open the Main PBA hook using Front Opening Tool. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 14(50)

  • Page 15: Front Cover Lcm Tp Assy

    Open the other side hook of Main PBA. Remove the Main PBA and Coaxial Cable. Front Cover LCM TP Assy Front Cover LCM TP Assy as shown in picture. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 15(50)

  • Page 16: Replacement

    Follow the 5.3 – 5.4 Reassembly instructions! Screw TORX 1.6mm 4.5mm Black Follow the 3.1 – 3.2 Disassembly instructions! Prepare new Screws. Follow the 5.3 – 5.4 Reassembly instructions! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 16(50)

  • Page 17: Front Cover Lcm Tp Assy

    Follow the 5.3 – 5.4 Reassembly instructions! TP FPC MYLAR Follow the 3.1 – 3.2 Disassembly instructions! Prepare new TP FPC MYLAR. Follow the 5.3 – 5.4 Reassembly instructions! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 17(50)

  • Page 18: Battery 2330.0 Ma & Embedded Battery Adhesive

    Battery 2330.0 mA. Scrap! Do not reuse it. Remove the Battery 2330.0 mA carefully. Scrap! Do not reuse it. Remove the Embedded Battery Adhesive carefully. Scrap! Not to be reused. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 18(50)
  • Page 19 Attach a new Embedded Battery Adhesive carefully. Attach a new Battery 2330.0 mA carefully. Press down its bottom side firstly. Press down both sides firmly to secure its attachment. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 19(50)

  • Page 20: Battery Fpc Mylar

    Peel off the Core Unit label from Rear Cover Assy. Installation Attach a new Core Unit Label carefully. Align Core Unit Label with the mark on metal cover. Only one Label is attached. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 20(50)

  • Page 21: Camera Module Cmos 0.3M

    Remove the Camera Module CMOS 0.3M. INSTALLATION Place a new Camera Module CMOS 0.3M in the correct position as shown in the picture. Be careful, do not damage Camera Module CMOS 0.3M! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 21(50)

  • Page 22: Film Rf Hole

    Peel off the Film RF Hole. Scrap! Not to be reused! INSTALLATION Place a new Film RF Hole in the correct position as shown in the picture. Press to secure its attachment. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 22(50)

  • Page 23: Conductive Wifi Grounding Gasket

    Peel off the Conductive WIFI Grounding Gasket from Main PBA. Scrap! Not to be reused! INSTALLATION Place a new Conductive WIFI Grounding Gasket in the correct position as shown in the picture. Press to secure its attachment. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 23(50)

  • Page 24: Loudspeaker & Speaker Adhesive

    Detach the Loudspeaker by using a pair of tweezers. Peel off the Speaker Adhesive. Scrap! Not to be reused! INSTALLATION Place a new Speaker Adhesive in the correct position as shown in the picture. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 24(50)
  • Page 25 Working Instruction Repair Instruction Mechanical/ Replacement Place a new Loudspeaker in the correct position. Press to secure its attachment. Make sure there is no adhesive residue. Make sure the Pin direction is correct! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 25(50)

  • Page 26: Camera Module Cmos 8M

    Unsnap the BtB connector. Push the Camera Module CMOS 8M from the cavity. Remove the Camera Module CMOS 8M. INSTALLATION Assemble the new Camera Module CMOS 8M onto Main PBA. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 26(50)
  • Page 27 Working Instruction Repair Instruction Mechanical/ Replacement Snap the BtB connector on Main PBA. Place the Camera Module CMOS 8M into its cavity on Main PBA. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 27(50)

  • Page 28: Link Fpc

    Remove the Link FPC by using a Flex Film Assembly Tool. INSTALLATION Place a new Link FPC in the correct position as shown in the picture. Press to secure its position. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 28(50)

  • Page 29: Receiver & Receiver Adhesive

    Clean the remaining foil of the Receiver Adhesive on the Front Cover LCM TP Assembly. Scrap! The Receiver Adhesive can’t be reused! INSTALLATION Place a new Receiver Adhesive in the correct position. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 29(50)
  • Page 30 Don’t touch the Receiver pins! Check Receiver’s pin correct direction as shown in the picture! Don’t touch the Receiver pins! Press to secure its attachment. Do not touch the Receiver pins! 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 30(50)

  • Page 31: Coaxial Cable

    Remove the Coaxial Cable from Main PBA. INSTALLATION Place the Coaxial Cable in the correct position. Note: pay more attention about its direction. Press to secure its position. Note: pay more attention about its direction. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 31(50)

  • Page 32: Sub Board Assy & Sub Pba Adhesive

    Follow the 5.3 – 5.4 Reassembly instructions! REMOVAL Open the Coaxial Cable Connector on SUB Board Assy. Open the Link FPC connector on SUB Board Assy. Remove the SUB Board Assy carefully. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 32(50)
  • Page 33 Note: the Sub PBA Adhesive contains three parts on one sheet as shown. Place a new SUB Board Assy in correct position as shown. Press to secure its attachment. Close two connectors on SUB Board Assy. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 33(50)

  • Page 34: Liquid Intrusion Label

    Remove the one on Main PBA. Scrap! Not to be reused! Remove the other one on SUB Board Assy. Scrap! Not to be reused! INSTALLATION Place a new Liquid Intrusion Label on Main PBA. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 34(50)
  • Page 35 Working Instruction Repair Instruction Mechanical/ Replacement Place a new Liquid Intrusion Label on SUB Board Assy. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 35(50)

  • Page 36: Sim Board Assy &Rf Shielding Cover &Sim Conductive Adhesive

    Scrap it, Not to be reused anymore! Remove the RF Shielding & SIM conductive adhesive from Main PBA. Scrap, Not to be reused! INSTALLATION Place a new RF Shielding Cover on Main PBA. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 36(50)
  • Page 37 Place a new SIM Board Assy on Main PBA. Assemble SIM PCB with 4 Alignments on Shielding Can. Press BtB connector area on SIM Board Assy to secure it well assembled on Main PBA. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 37(50)

  • Page 38: Board Swap - Replacement

    Build swap for change of label. 4.24 Board Swap – Customize of Software CUSTOMIZE OF SOFTWARE Follow the instructions in the Generic Repair Manual – Build swap for customization of the software. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 38(50)

  • Page 39: Reassembly

    1. Front Cover LCM TP Assy 2. Main PBA (a) & Coaxial Cable (b) 3. Rear Cover Assy 4. Battery Cover Assy Front Cover LCM TP Assembly Prepare the Front Cover LCM TP Assy. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 39(50)

  • Page 40: Main Pba (A) & Coaxial Cable (B)

    Check Coaxial Cable connector on Main PBA. Put the Main PBA and Coaxial Cable on Front Cover TP LCM Assy. Press Main PBA to ensure two guide pins as shown well assembled. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 40(50)
  • Page 41 Turn around the Touch Panel FPC back on Main PBA. Insert Touch Panel FPC into its ZIF connector. Close the Touch Panel FPC ZIF connector. Assemble Front Camera BtB connector on Main PBA. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 41(50)
  • Page 42 Turn around LCM FPC back on Main PBA. Insert LCM FPC into its ZIF connector. Close the Touch Panel FPC ZIF connector. Assemble the Link FPC BtB connector on Main PBA. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 42(50)
  • Page 43 Insert the Coaxial Cable back into front housing cave. Assemble the Link FPC BtB connector onto SUB Board Assy. Assemble the Coaxial Cable connector onto SUB Board Assy. Assemble the Battery FPC Connector onto Main PBA. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 43(50)
  • Page 44 Align Battery FPC Mylar with the mark on shielding as shown. Press Battery FPC Mylar on Main PBA to cover Battery Connector. Insert LCM ZIF MYLAR under SIM PBA Assy. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 44(50)

  • Page 45: Rear Cover Assy

    Press LCM ZIF MYLAR to cover LCM ZIF connector. Assembly TP FPC MYLAR on Main PBA to cover TP Connector. Align TP FPC MYLAR as shown in picture. Rear Cover Assy Prepare the Rear Cover Assy. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 45(50)
  • Page 46 Rear Cover Assy. There are 10 hooks around Front Cover LCM TP Assy. Assemble Rear Cover Assy on Core Unit. Press all four sides around Rear Cover Assy securing all hooks. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 46(50)

  • Page 47: Battery Cover Assy

    Apply 8.0 N.cm torque when tightening these four Screws with Bits (T5) in shown sequence. Battery Cover Assy Place the Battery Cover Assy from top side first. Assemble top side of Battery Cover Assy first. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 47(50)
  • Page 48 Working Instruction Repair Instruction Mechanical/ Reassembly Press down on Bottom side of Battery Cover Assy. Press all four sides to secure its position. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 48(50)
  • Page 49 Below is a link to a list of countries of origin. If you are printing a Brazil or VIVO label, scan the barcode corresponding to the correct country of origin for the “Fabricado” field. 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 49(50)
  • Page 50 Working Instruction Repair Instruction Mechanical/ Revision History Rev. Date Changes / Comments 2013-07-15 Initial release 2013-07-22 Update Embedded battery adhesive drawing in chapter 4.8 1275-8436 Rev2 © Sony Mobile Communications AB – Company Internal 50(50)

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