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ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in bodily injury or
death.
STARTING FROM NOVEMBER 4, 2021 / SERIAL # 0.0
INSTALLATION MANUAL
BLUE GENIUS™TOUCH CONTROL
MASTER CONTROL PANELS
ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)
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Summary of Contents for Blue Giant BLUE GENIUS TOUCH CONTROL
- Page 1 INSTALLATION MANUAL BLUE GENIUS™TOUCH CONTROL MASTER CONTROL PANELS ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do so may result in bodily injury or death.
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Page 3: Table Of Contents
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL Table of Contents Table of Contents 1.0 INTRODUCTION 1.0 INTRODUCTION 1.1 WARRANTY INFORMATION 1.1 WARRANTY INFORMATION 1.2 EXCLUSION OF LIABILITY 1.2 EXCLUSION OF LIABILITY 1.3 MANUFACTURER’S NOTE 1.3 MANUFACTURER’S NOTE 1.4 INSTALLER’S GUIDELINES 1.4 INSTALLER’S GUIDELINES 2.0 SAFETY MESSAGE COLOR IDENTIFICATION 2.0 SAFETY MESSAGE COLOR IDENTIFICATION... - Page 4 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 5.5 EXTERIOR DRIVER WARNING SIGN INSTALLATION (OPTION) 5.5 EXTERIOR DRIVER WARNING SIGN INSTALLATION (OPTION) 5.6 DOCK PERIPHERALS 5.6 DOCK PERIPHERALS STAGE 6. STAGE 6. 6.1 WIRING DIAGRAMS: GOLD SERIES III AND PLATINUM SERIES 6.1 WIRING DIAGRAMS: GOLD SERIES III AND PLATINUM SERIES 6.2 230V SINGLE PHASE: GOLD SERIES III (TL85 REMOTE &...
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Page 5: Introduction
WARRANTY INFORMATION Thank you for purchasing Blue Giant products. We appreciate your business, and are confident that our product will serve you for many years to come. In the event that you experience a problem with our product, our Customer Support Team is here to support the Blue Giant Product(s) that you have purchased. -
Page 6: Manufacturer's Note
Any observed transport damage is to be listed on the signed copy of the freight document. There are many configurations or custom designs whose specifications may not be fully reflected in this manual. Contact your Blue Giant Dealer to obtain the General Arrangement drawing for application specific designs. -
Page 7: Safety Message Color Identification
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 2.0 SAFETY MESSAGE COLOR IDENTIFICATION SAFETY MESSAGE COLOR IDENTIFICATION This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To reduce the possibility of equipment damage and serious injury or death, please follow the instructions and understand the warnings contained in the messages. - Page 8 Always clean up dry and liquid spills immediately after they occur. • Always maintain proper lighting in the work area. • If a pro cedure is not clearly defined in this manual, contact your Blue Giant Dealer. ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)
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Page 9: Lockout / Tagout Procedure And Rules
The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source. Blue Giant strongly recommends that only OSHA-approved and/or local jurisdiction lockout devices and procedures be utilized. The energy isolating device must bear a prominent warning tag indicating that work is being done on the equipment and the name of the authorized employee responsible for the lockout. -
Page 10: Electrostatic Sensitive Device Protection Policy
FOR HANDLING ELECTROSTATIC SENSITIVE DEVICES DO NOT DISCARD. Any components shipped back to Blue Giant must be in their original packaging (along with completed RGA form taped to the OUTSIDE of the static bag) or warranty may be voided. 038-850E Prior to handling PCBs, wear a static grounding wrist strap and clip it to an electrical ground. -
Page 11: Stage 1. Components
Is the electrical power present for hook up? i.e. on inside wall near control install location Are the proper fused voltage and amperage supplied? Check the Blue Giant Website for amperages based on equipment. See 038-899E. If required, was the conduit(s) installed and properly... - Page 12 Are the walls, stanchion, or pedestals ready for anchoring? Have you read this installation manual and fully understood Do you have the Blue Giant technical support number? 1.800.872.2583. Before calling, make sure to have the serial # of the equipment.
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Page 13: Components As Shipped Checklist
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 1.2 COMPONENTS AS SHIPPED CHECKLIST This section displays the shipped hardware components. 1.3 COMPONENTS AS SHIPPED CHECK LIST: GOLD SERIES III CONTROL AND COMPONENTS OWNER’S MANUAL BLUE GENIUS™TOUCH CONTROL MASTER CONTROL PANELS ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have... -
Page 14: Equipment Component Illustrations: Platinum Series
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 1.4 EQUIPMENT COMPONENT ILLUSTRATIONS: PLATINUM SERIES CONTROL AND COMPONENTS OWNER’S MANUAL BLUE GENIUS™TOUCH CONTROL MASTER CONTROL PANELS ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual. -
Page 15: General Description
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 1.5 GENERAL DESCRIPTION See below for names of components. These names will be used throughout the manual. WARNING • Do not install, operate, or service this product unless you have read and followed the safety practices, warnings, and installation instructions contained in this manual and owner’s manual. -
Page 16: General Dimensions: Platinum Series
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 1.7 GENERAL DIMENSIONS: PLATINUM SERIES 8 15/16" 8 15/16" (227mm) (227mm) 7 13/16" 7 13/16" (199mm) (199mm) 21 1/16" 21 1/16" 19 5/8" 19 5/8" (535mm) (535mm) (498mm) (498mm) STOP ARRÊT 4 5/8" 15 11/16"... -
Page 17: Tools For Installation
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 1.8 TOOLS FOR INSTALLATION These tools are required for the complete and safe installation of the Interlock Chock. Not all are applicable for every installation. Tape Measure Combination Wrench Set 3/8” to 1” Multi-Purpose Hammer Drill Socket Set 3/8”... -
Page 18: Stage 2. Layout Options
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL STAGE 2. LAYOUT OPTIONS The facility environment will dictate the type of wall or pedestal layout. These illustrations are generic in layout. Refer to drawings for site specific requirements. Each mounting option has separate sections for Control Panel and conduits. Refer to mounting methods in the Stage 2.1 and 2.2. -
Page 19: Pedestal Mount
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 2.2 PEDESTAL MOUNT NOTE: Illustration given as an example only. ISO View 66" typ. (1676 mm) 84" typ. (2134 mm) COMMUNICATION CABLES CONTROL CABLES, LOW VOLTAGE POWER/MOTOR WIRING, HIGH VOLTAGE HYDRAULIC HOSE LINES Front Elevation View BLUE GENIUS™... -
Page 20: Stage 3. Wall Mount
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL STAGE 3. WALL MOUNT 3.1 CONTROL PANEL INSTALLATION This section describes the Control Panel wall mounting. Refer to either “3.3 GOLD CONTROL UNIT” on page 20 or “3.4 PLATINUM CONTROL UNIT” on page 21. NOTICE The use of ESD protocol is now needed when handling any controls mentioned hereafter. -
Page 21: Platinum Control Unit
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL Measure the proposed wall height of the Control Panel relative to the planned location of the Control Panel, which is a recommended height of 66in. (1676 mm), from the typical top of enclosure. When determining where to position the control panel, please ensure that the bottom of the panel is accessible. - Page 22 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL Drill a hole of the necessary depth for each anchor. Verify the mounting location and type. See “3.2 WALL MOUNT” on page 20. ¼ " (6.35 mm) 20.59" (523mm) 14" (355.6mm) 22 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)
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Page 23: Conduit Installation
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 3.5 CONDUIT INSTALLATION This section describes the installation of the conduit to the Blue Genius Control Panel. WARNING All electrical work must be performed by qualified personnel. Do not loop the communication cable excessively, or electrical noise interference may result and create intermittent communication problems. - Page 24 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL Ensure that all wires in screw-down terminal connections are inserted and tightened in place. If stranded wire is used, ensure that no loose strands remain. Wiring should be neatly performed: excessive and untidy arrangements can cause noise interference. The configuration (viewed from left to right on the bottom of the Blue Genius™...
- Page 25 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL MOTOR MOTOR POWER POWER J-BOX J-BOX EXTERIOR REMOTE EXTERIOR REMOTE TRAFFIC TRAFFIC LIGHTS LIGHTS COMM CABLE COMM CABLE OPTIONAL TO REMOTE I/O OPTIONAL TO REMOTE I/O Blue Genius™ control panel wiring layout for 115V single phase only. Blue Genius™...
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Page 26: Stage 4. Pedestal Mount
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL STAGE 4. PEDESTAL MOUNT 4.1 CONTROL PANEL INSTALLATION This section describes the Control Panel pedestal mounting. Refer to either “4.3 GOLD CONTROL PANEL ” on page 26 or “4.4 PLATINUM CONTROL PANEL ” on page 27. NOTICE The use of ESD protocol is now needed when handling any controls mentioned hereafter. -
Page 27: Platinum Control Panel
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL Measure the proposed wall height of the Control Panel, which is a recommended height of 66in. (1676 mm) from the typical top of enclosure. When determining where to position the control panel, please ensure that the bottom of the panel is accessible. Verify the mounting location and type. - Page 28 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL Verify the mounting location and type. See “4.3 GOLD CONTROL PANEL ” on page 26 . ¼ " (6.35 mm) 20.59" (523mm) 14" (355.6mm) Drill a hole of the necessary depth for each anchor. Mount the Control Panel on a flat surface using an appropiate anchor.
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Page 29: Conduit Installation
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 4.5 CONDUIT INSTALLATION This section describes the installation of the conduit to the Blue Genius Control Panel. WARNING All electrical work must be performed by qualified personnel. Do not loop the communication cable excessively, or electrical noise interference may result and create intermittent communication problems. - Page 30 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL Ensure that all wires in screw-down terminal connections are inserted and tightened in place. If stranded wire is used, ensure that no loose strands remain. Wiring should be neatly performed: excessive and untidy arrangements can cause noise interference. The configuration (viewed from left to right on the bottom of the Blue Genius™...
- Page 31 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL MOTOR MOTOR POWER POWER J-BOX J-BOX EXTERIOR REMOTE EXTERIOR REMOTE TRAFFIC TRAFFIC LIGHTS LIGHTS COMM CABLE COMM CABLE OPTIONAL TO REMOTE I/O OPTIONAL TO REMOTE I/O Blue Genius™ control panel wiring layout for 115V single phase only. Blue Genius™...
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Page 32: Stage 5. Verifications
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL STAGE 5. VERIFICATIONS Perform the post-installation inspection. Refer to “5.1 POST-INSTALLATION INSPECTION CHECKLIST” on page 32. When all of the checklist entries are confirmed completed then proceed to the start up. Refer to “5.2 COMMISSIONING AND START-UP PROCEDURES”... -
Page 33: Blue Genius™ Lcd Messages
OSHA regulations and approved electrical codes. The following description of operating principles is intended as a guide when trouble shooting and making adjustments or repairs. If no fault can be found and equipment fails to operate properly, contact your Blue Giant Dealer. MESSAGE EXPLANATION Restraint has been engaged or bypassed;... -
Page 34: Exterior Driver Traffic Light Installation (Option)
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 5.4 EXTERIOR DRIVER TRAFFIC LIGHT INSTALLATION (OPTION) This procedure describes the wall mounting of the exterior traffic light Mount the exterior traffic light approximately 84in. - 96in. 5" (127 mm) (2134 - 2438mm) above the driveway surface on the right hand side of the loading bay entrance and easily viewed in the driver’s rear view side 4 3/8"... -
Page 35: Exterior Driver Warning Sign Installation (Option)
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 5.5 EXTERIOR DRIVER WARNING SIGN INSTALLATION (OPTION) This procedure describes the mounting of the exterior warning sign for drivers. NOTE: When fastening the sign to the wall, do not warp or twist the sign while tightening the anchors. (Use shim washer if needed.) Do not over-tighten fastenings, as damage to the sign may occur. -
Page 36: Dock Peripherals
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 5.6 DOCK PERIPHERALS This section describes some of the possible peripherals that a dock location may have installed. SHELTER INFLATION FAN DOOR OPERATION DOOR SENSORS LIGHT COMMUNICATION CABLES CONTROL CABLES, LOW VOLTAGE POWER/MOTOR WIRING, HIGH VOLTAGE HYDRAULIC HOSE LINES 36 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI) - Page 37 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)
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Page 38: Stage 6
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL STAGE 6. 6.1 WIRING DIAGRAMS: GOLD SERIES III AND PLATINUM SERIES Notice The following wiring diagrams are sample configurations only. Wiring diagrams specific to your needs will be provided inside the control panel and/or as part of your submittal package. -
Page 39: 230V Single Phase: Gold Series Iii (Tl85 Remote & Fh Combo)
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 6.2 230V SINGLE PHASE: GOLD SERIES III (TL85 REMOTE & FH COMBO) ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI) -
Page 40: 230 - 575V Three Phase: Platinum Series* (Svr303 & Vl Combo)
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 6.3 230 - 575V THREE PHASE: PLATINUM SERIES* (SVR303 & VL COMBO) 40 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI) - Page 41 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)
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Page 42: 230 - 575V Three Phase: Platinum Series (Svr303 & Vl Combo)
BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL 6.4 230 - 575V THREE PHASE: PLATINUM SERIES (SVR303 & VL COMBO) 42 ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI) - Page 43 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—INSTALLATION MANUAL ISSUE DATE: SEPTEMBER 6, 2022 REV.1.0 (PART # 038-918EI)
- Page 44 Corporate 410 Admiral Blvd USA 6350 Burnt Poplar Road Mississauga, ON, Canada L5T 2N6 Greensboro, NC 27409 t 905.457.3900 f 905.457.2313 www.bluegiant.com If calling within North America: t 1.800.872.2583 f 1.888.378.5781 © Copyright Blue Giant Equipment Corporation 2022...
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