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Blue Giant Blue Genius Touch Control Owner's Manual

Master control panels
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ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN
WARNING
Do not operate or service this product unless you have
read and fully understand the entire contents of this
manual. Failure to do so may result in property damage,
bodily injury or death.
STARTING FROM MARCH, 2016 / SERIAL # 411892
OWNER'S MANUAL
BLUE GENIUS™TOUCH CONTROL
MASTER CONTROL PANELS
ISSUE DATE: OCTOBER 17, 2016 REV.1 (PART # 038-918E)

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  • Page 1 OWNER’S MANUAL BLUE GENIUS™TOUCH CONTROL MASTER CONTROL PANELS ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this manual. Failure to do so may result in property damage, bodily injury or death.

  • Page 2: Table Of Contents

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL TABLE OF CONTENTS ABOUT BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS OWNER’S PURCHASE RECORD INTRODUCTION WARRANTY INFORMATION EXCLUSION OF LIABILITY MANUFACTURER’S NOTE OWNER’S RESPONSIBILITY SAFETY MESSAGE COLOR IDENTIFICATION OPERATIONAL SAFETY WARNINGS LOCKOUT / TAGOUT PROCEDURE AND RULES ROTARY DISCONNECT: PLATINUM SERIES CONTROL PANEL OPERATION: GOLD SERIES III BUTTON FUNCTION: GOLD SERIES III...

  • Page 3: About Blue Genius™ Touch Control Master Control Panels

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 1.0 ABOUT BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS LEGEND Blue Genius™ Touch Control Master Control Panels (MCP) represent the highest level in loading dock safety and productivity. Section applies only to The Master Control Panels consolidate the controls for multiple interconnected Blue Genius™...

  • Page 4: Introduction

    2.1 WARRANTY INFORMATION The following is a quick reference to important procedures that Thank you for purchasing Blue Giant products. We appreciate must be followed while using the MCP . It is not intended to cover, your business, and are confident that our product will serve or suggest that it does cover, all procedures necessary to ensure you for many years to come.

  • Page 5: Owner's Responsibility

    • Inspections procedures • Recommended spare parts lists 9. If, at the request of the owner, Blue Giant does not supply all or some of the dock equipment power unit and/or control Upon receipt of any newly purchased dock equipment, panel components, the owner shall assume responsibility for the owner shall verify the presence of owner’s manuals,...

  • Page 6: Safety Message Color Identification

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 3.0 SAFETY MESSAGE COLOR IDENTIFICATION This manual includes color-coded safety messages that clarify instructions and specify areas where potential hazard exists. To prevent the possibility of equipment damage and serious injury or death, please observe strictly the instructions and warnings contained in the messages.

  • Page 7: Lockout / Tagout Procedure And Rules

    The machine or equipment power supply shall be locked in the OFF position or disconnected from the energy source. Blue Giant strongly recommends that only OSHA-approved lockout devices and procedures be utilized. The energy isolating device must bear a prominent warning tag indicating that work is being done on the equipment and the name of the authorized employee responsible for the lockout.

  • Page 8: Control Panel Operation: Gold Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 5.0 CONTROL PANEL OPERATION: GOLD SERIES III Controls combinations of all supported dock equipment: one individual vehicle restraint, one individual dock leveler, and controls for a door. Also equipped with touch buttons, inside forklift operator traffic lights, operator menu screen, and keypad for coded features. enius Escape Menu Screen...

  • Page 9: Control Sections: Gold Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 5.2 CONTROL SECTIONS: GOLD SERIES III This section explains the function of each button on the Gold Series III. General operating instructions for all connected dock equipment appear in the following section. MENU SCREEN (LCD DISPLAY): Displays digital instructions for the operating and troubleshooting of all connected dock equipment.

  • Page 10: Recommended Spare Parts: Gold Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 6.0 RECOMMENDED SPARE PARTS: GOLD SERIES III † STANDARD OPERATIONAL COMPONENTS STANDARD OPERATIONAL COMPONENTS ITEM PART NO. DESCRIPTION QTY. REQ'D ITEM PART NO. DESCRIPTION QTY. REQ'D SINGLE PHASE Fuse, 15A, 250V, 026-G100 1 (pkg.

  • Page 11: Equipment Component Illustrations: Gold Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 7.0 EQUIPMENT COMPONENT ILLUSTRATIONS: GOLD SERIES III 7.1 COMPONENTS AS SHIPPED CHECK LIST: GOLD SERIES III CONTROL AND COMPONENTS OWNER’S MANUAL BLUE GENIUS™TOUCH CONTROL MASTER CONTROL PANELS ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this...

  • Page 12: Mechanical Assembly: Gold Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL MECHANICAL ASSEMBLY: GOLD SERIES III Wiring Diagram Enclosed Fuse Holder 3 Fuse Holder 1 Fuse Holder 2 ITEM PART NO. DESCRIPTION COMPLETE CONTROL STATION ASSEMBLY - ITEM 1 (Example BGGFS1115F) 025-G010-1 Mounting Tabs with Hardware (1 pkg. of 4) ITEM SINGLE PHASE 026-G030...

  • Page 13: General Dimensions: Gold Series Iii

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL GENERAL DIMENSIONS: GOLD SERIES III 6 5/32" 5 13/32" (156mm) (137mm) Ø 1/4" Ø 3/16" Slot typ. typ. 11 29/32" 12 17/32" 11 9/32" 10 19/32" 13" (302mm) (318mm) (287mm) (269mm) (330mm) 7 15/32"...

  • Page 14: Control Panel Operation: Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 8.0 CONTROL PANEL OPERATION: PLATINUM SERIES Controls combinations of all supported dock equipment: one individual vehicle restraint, dock leveler, door, inflatable seal, and dock light. Also equipped with touch buttons, inside forklift operator traffic lights, operator menu screen, and keypad for coded features. Menu Screen Rotary Disconnect (LCD Display)

  • Page 15: Control Sections: Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 8.2 CONTROL SECTIONS: PLATINUM SERIES This section explains the function of each button on the Platinum Series. General operating instructions for all connected dock equipment appear in the following section. MENU SCREEN (LCD DISPLAY): Displays digital instructions for the operating and troubleshooting of all connected dock equipment.
  • Page 16 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL Do Not Enter Engage Do Not Enter Engage 8.2 CONTROL SECTIONS: PLATINUM SERIES CONT'D. Seal Release Caution Seal Release Caution DOCK LIGHT: Enter On Green Activates and deactivates the dock light when the light is not in automatic mode. Deck Enter On Green Deck...

  • Page 17: Recommended Spare Parts: Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 9.0 RECOMMENDED SPARE PARTS: PLATINUM SERIES STANDARD OPERATIONAL COMPONENTS STANDARD OPERATIONAL COMPONENTS ITEM PART NO. DESCRIPTION QTY REQ’D ITEM PART NO. DESCRIPTION QTY REQ’D 026-CB-BGP Control Board Assembly 028-586 Receptacle GFI Relay Board Assembly 028-605 4 A Circuit Breaker (Shown) 026-XXXXXX-BGP...

  • Page 18: Equipment Component Illustrations: Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 10.0 EQUIPMENT COMPONENT ILLUSTRATIONS: PLATINUM SERIES 10.1 COMPONENTS AS SHIPPED CHECK LIST: PLATINUM SERIES CONTROL AND COMPONENTS OWNER’S MANUAL BLUE GENIUS™TOUCH CONTROL MASTER CONTROL PANELS ACTUAL PRODUCT MAY NOT APPEAR EXACTLY AS SHOWN WARNING Do not operate or service this product unless you have read and fully understand the entire contents of this...

  • Page 19: Mechanical Assembly: Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 10.2 MECHANICAL ASSEMBLY: PLATINUM SERIES Wiring Diagram Enclosed ISSUE DATE: OCTOBER 17, 2016 REV.1 (PART # 038-918E)
  • Page 20 BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 10.2 MECHANICAL ASSEMBLY: PLATINUM SERIES CONT'D. ITEM PART NO. DESCRIPTION COMPLETE CONTROL STATION ASSEMBLY - ITEM 1 (Example BGP-4-460-115F) 025-G012-A Enclosure ITEM ◊ FUSE PART NO. DESCRIPTION ASSY PART # 025-G030-A Assembly, Plate, Backing SINGLE PHASE - POWER BOARD 025-G035 Assembly, DIN Rail, BGP(4A)

  • Page 21: General Dimensions: Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 10.3 GENERAL DIMENSIONS: PLATINUM SERIES 8 15/16" (227mm) 7 13/16" (199mm) 21 1/16" 19 5/8" (535mm) (498mm) STOP ARRÊT 4 5/8" 15 11/16" (117mm) (398mm) 9 7/16" (239mm) R = 15 11/16" (398mm) 23 1/2"...

  • Page 22: Decal Identification And Location: Gold Series Iii And Platinum Series

    DE RETENUE, ET COMBOS ÉQUIPEMENTS DE QUAI. Défaut de suivre les instructions ci-dessus peut causer des blessures graves et/ou la mort. 038-853EF ATTACHED TO DIVIDER PLATE IN PLATINUM SERIES BLUE GIANT EQUIPMENT E353795 CORPORATION Model No. No De Modele Serial No.

  • Page 23: Stop Procedure: Gold Series Iii And Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 12.0 STOP PROCEDURE: GOLD SERIES III AND PLATINUM SERIES If dock equipment needs to be stopped immediately, the operator can use the 'STOP' button. Touching the 'STOP' button during operation allows the operator to halt or limit equipment motion in the event of a potential emergency. When in STOP mode: •...

  • Page 24: Operating Instructions: Gold Series Iii And Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 13.0 OPERATING INSTRUCTIONS: GOLD SERIES III AND PLATINUM SERIES Operating instructions are not always chronological. Perform steps as necessary. The following steps apply to pit-style dock levelers only. BEFORE THE TRUCK ENTERS THE DRIVEWAY: ENGAGING THE VEHICLE RESTRAINT: EXTERIOR TRAFFIC INSIDE COMMUNICATION...

  • Page 25: Alternative Methods Of Operation: Gold Series Iii And Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 13.0 OPERATING INSTRUCTIONS: GOLD SERIES III AND PLATINUM SERIES CONT'D. PERFORM LOADING AND UNLOADING STORING THE DOCK LEVELER: RELEASING THE VEHICLE RESTRAINT: Do Not Enter Do Not Enter Deck Engage Engage Deck Rampe Caution Caution...

  • Page 26: Engaging The Override Feature: Gold Series Iii And Platinum Series

    Enter the supervisor code (default factory set code is '247'). Caution NOTE: The default code can be changed. Please call your Blue Giant representative for further information. Enter on Green 26 ISSUE DATE: OCTOBER 17, 2016 REV.1 (PART # 038-918E)

  • Page 27: Releasing The Override Feature: Gold Series Iii And Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 14.0 ENGAGING THE OVERRIDE FEATURE: GOLD SERIES III AND PLATINUM SERIES CONT'D. Continue operation of overhead door, dock leveler, and vehicle restraint as outlined in Section 13.0 / 13.1 "Operating Instructions: Gold Series III and Platinum Series / Alternative Methods of Operation: Gold Series III and Platinum Series."...

  • Page 28: Exterior Traffic Light / Mirror Image Sign: Gold Series Iii And Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 15.0 EXTERIOR TRAFFIC LIGHT / MIRROR SIGN IMAGE: GOLD SERIES III AND PLATINUM SERIES Slim-build LED traffic lights and mirror image driver warning sign improve loading dock safety. ¼" (6 mm) ½" 5"...

  • Page 29: Control Panel Lcd Messages: Gold Series Iii And Platinum Series

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 16.0 CONTROL PANEL LCD MESSAGES: GOLD SERIES III AND PLATINUM SERIES WARNING Do not attempt to install, make repairs or adjustments. Only a trained and authorized service technician should perform the installation process. Contact your local dealer or distributor for assistance. MESSAGE EXPLANATION IPS shaft not secured by set screw, tighten set screw making sure the IPS green LED light...

  • Page 30: Wiring Diagram-115V Single Phase: Gold Series Iii (Svr303 & Fh Combo)

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 17.1 WIRING DIAGRAM—115V SINGLE PHASE: GOLD SERIES III (SVR303 & FH COMBO) NOTICE Sample configuration only. See Section 17.0 for more information. 30 ISSUE DATE: OCTOBER 17, 2016 REV.1 (PART # 038-918E)

  • Page 31: Wiring Diagram-230V Single Phase: Gold Series Iii (Tl85 Remote & Fh Combo)

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 17.2 WIRING DIAGRAM—230V SINGLE PHASE: GOLD SERIES III (TL85 REMOTE & FH COMBO) NOTICE Sample configuration only. See Section 17.0 for more information. ISSUE DATE: OCTOBER 17, 2016 REV.1 (PART # 038-918E)

  • Page 32: Power Wiring Diagram - 230 - 575V Three Phase: Platinum Series (Svr303 & Vl Combo)

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 17.3 POWER WIRING DIAGRAM - 230 - 575V THREE PHASE: PLATINUM SERIES* (SVR303 & VL COMBO) (230-575V, 3PH) MOTOR 1 BLUE FUSED DISCONNECT (BY OTHERS) BLACK GREEN CABLE BY OTHERS MOTOR 2 M1 M2 POWER IN BLUE BLUE...
  • Page 33 See Section 17.0 for more information. THE INFORMATION CONTAINED HEREIN IS THE SOLE PROPERTY OF BLUE GIANT EQUIPMENT CORPORATION. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BLUE GIANT EQUIPMENT CORPORATION IS PROHIBITED. NOTES: BLUE GENIUS PLATINUM FIELD WIRING DIAGRAM DESCRIPTION DISCONNECT &...

  • Page 34: Control Wiring Diagram - 230 - 575V Three Phase: Platinum Series (Svr303 & Vl Combo)

    BLUE GENIUS™ TOUCH CONTROL MASTER CONTROL PANELS—OWNER’S MANUAL 17.4 CONTROL WIRING DIAGRAM - 230 - 575V THREE PHASE: PLATINUM SERIES (SVR303 & VL COMBO) INPUTS-A INPUTS-B INPUTS-C SOLENOIDS LIGHTS/ALAR WHITE INPUT 2 INPUT 6 GREEN COM (1-3) COM (4-8) SPARE OUT ALARM - INPUT 1 INPUT 5...

  • Page 35: Issue Date: October 17, 2016 Rev.1 (Part # 038-918E)

    O6 SOLENOID THE INFORMATION CONTAINED HEREIN IS THE SOLE PROPERTY OF BLUE GIANT EQUIPMENT CORPORATION. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BLUE GIANT EQUIPMENT CORPORATION IS PROHIBITED. NOTES: BLUE GENIUS PLATINUM FIELD WIRING DIAGRAM DESCRIPTION DISCONNECT &...
  • Page 36 Corporate 85 Heart Lake Road South USA 6350 Burnt Poplar Road Brampton, ON, Canada L6W 3K2 Greensboro, NC 27409 t 905.457.3900 f 905.457.2313 www.BlueGiant.com If calling within North America: t 1.800.USA.BLUE f 1.888.378.5781 © Copyright Blue Giant Equipment Corporation 2016...

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