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R.P.M. 56APCBM Machine Mount Thumb Switch Top Cat ® Air Tools, Manufactured by T.C. Service Co. 38285 Pelton Road, Willoughby, OH 44094 U.S.A. Ph: (440) 954-7500 or (800) 321-6876 ● Fax: (440) 954-7118 or (877) 800-3589 E-Mail: sales@tcservice.com ● Web Site: www.tcservice.com...
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Operators Instructions and Safety Precautions This is meant to highlight sections of safety standards published by the American National Standards Institute and the Occupational Safety and Health Administration. This is not meant to replace those standards but only highlight certain areas. When care is taken to ensure that the right tool is operated properly, and safety and maintenance procedures are followed, accidents can be avoided.
Proper mounting of grinding wheels Disconnect the tool from the air supply before and inserted tooling is crucial to doing any service. This prevents accidental safe operation and efficient working start-ups. Do not disassemble or adjust the conditions. Ensure the exhaust air is governor.
Maintenance Disassemble 1. Disconnect tool from air supply and remove all wheels and accessories. 2. Secure tool in a vise with motor axis in horizontal position. Clap onto the dead handle (550-1C) of grinder. 3. Remove four screws (700-47A), four lock washers (700-46) and wheel guard (650-155). 4.
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Assembly 1. Be sure all parts are clean and free of any abrasive. 2. Press front bearing (700-7) into front bearing support (550-1-BTB). 3. Slip bearing cover (550-25) into front bearing support and onto front bearing. 4. Install snap ring (550-21) into groove of front bearing support with use of snap ring pliers. 5.
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WASHER (4 REQ) IS STAMPED ON CASE. 700-47A SCREW (4 REQ) Note: Use of any parts other then genuine Top Cat® parts voids any and all warranties, and may result in a hazardous situation and a decrease in operating efficiency.
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Handle Parts Listing PART NUMBER DESCRIPTION 200-9 THROTTLE VALVE O-RING 400-33P OILER PLUG 400-37 SET SCREW 550-30 OPERATING BUTTON 550-30M MACHINE MOUNT BUTTON 550-33 ADAPTER CAP 550-33M METRIC ADAPTER CAP 550-38 LEVER 550-50 LEVER PIN 560-13 THROTTLE VALVE ASSY (INCLUDES 200-9) 600-51 THROTTLE VALVE SPRING 650-1A...
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Ergonomics - Work Healthy The following suggestions will help reduce or moderate the effects of repetitive work motion and/or extended vibration exposure: 1) Do not over-grip the machine/tool. Use only the force required to maintain control. 2) Keep hands and body dry and warm. (Blood flow is important - exercise hands and arms as often as necessary.) 3) Keep wrists as straight as possible.
Installation and Maintenance Tips Following the guidelines will help you to ensure the pneumatic tools your company uses are operating and are maintained in the very best of condition. Initial Inspection of a New Tool When a new tool is delivered to your facility, it is important to inspect the tool for any signs of damage that may have occurred during shipping.
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Example: Tool rated at 6000 R.P.M. 90% of 6000 (.90 x 6000) = 5400 95% of 6000 (.95 x 6000) = 5700 The tool should run between 5400 and 5700 when tested with a tachometer. Tachometers must be checked and calibrated on a regular basis according to the manufacturers recommendations Mounting Abrasives The mounting of the abrasive used with the tool is very important to ensure safety for the operator and proper functioning of the tool.
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A regulator adjusts the operating pressure supplied to the tool. This device generally is used with a pressure gauge that will indicate the current pressure setting. All Top Cat ® pneumatic tools are designed to operate at 90 PSI (6.2 bar) while the tool is running. The tool should never be run if the pressure should exceed 90 PSI (6.2 bar).
2) Direct injection of oil into the tool A simple and easy way to ensure proper lubrication is to inject the oil directly into the tool air inlet. This should be performed prior to storage of the tool. To perform this task one must have a small container of the proper lubricating oil.
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