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Part # 25-148-RXV6
E-Z-GO RXV Li Battery Kit
(fits E-Z-GO RXV with SIX 8V Batteries)
This battery is inteded only for use in golf carts. Use for other applications may void battery warranty.
When state of charge reaches zero, stop driving immediately and charge the battery as soon as possible.
Battery may shut down immediately due to faults including but not limited to:
under-voltage, over-current, short circuit across the terminals and over- or under-temperature.
High voltage. Risk of shock - do not
touch uninsulated terminasl or
connectors. Always ensure battery is
powered o before servicing vehicle
Do not expose battery to temperatures
higher than 140°F (60°C).
Do not store or operate at
temperatures below -4°F (-20°C).
Never allow metallic or otherwise
conductive objects to short across the
battery terminals.
WARNING
Only use provided battery charger.
Do not attempt to disassemble, modify,
or service battery internals. Improper
reassembly can result in re or
electrical shock. Disassembling battery
will void all remaining warranty.
Keep open ames and sparks away
from battery. Do not smoke near
battery.
Keep out of reach of children. Never
allow children to operate battery or
vehicle.
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Related Manuals for Reliance 25-148-RXV6 E-Z-GO RXV Li Battery Kit
Summary of Contents for Reliance 25-148-RXV6 E-Z-GO RXV Li Battery Kit
- Page 1 Part # 25-148-RXV6 E-Z-GO RXV Li Battery Kit (fits E-Z-GO RXV with SIX 8V Batteries) WARNING This battery is inteded only for use in golf carts. Use for other applications may void battery warranty. Only use provided battery charger. When state of charge reaches zero, stop driving immediately and charge the battery as soon as possible. Battery may shut down immediately due to faults including but not limited to: under-voltage, over-current, short circuit across the terminals and over- or under-temperature.
- Page 2 DANGER - RISK OF ELECTRIC SHOCK • Always disconnect the charger handle from the vehicle and unplug the AC power before servicing the vehicle. By only turning off the charger, there is still risk of electric shock. • Never touch the uninsulated portion of the AC or DC connectors or uninsulated battery terminals •...
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Page 3: Items Included
ITEMS INCLUDED TOOLS NEEDED 07-012 Lithium Charger Kit 25-125 Reliance Lithium Battery Kit • 10mm Wrench • Adjustable Wrench • Lithium Charger • 48V - 105Ah Lithium Battery • 1/2" Wrench • Flat Screwdriver • Charge Receptacle • Low Voltage Buzzer with Harness •... - Page 4 STEP 1 9/16" Insulated Wrench Turn the key switch to the "OFF" position. Remove the front seat bottom. Switch the car into "TOW" Disconnect the battery cables. Remove the battery hold downs and the batteries. Clean any debris from the battery compartment. STEP 2 T40 Torx 15mm Socket...
- Page 5 STEP 4 12mm SOCKET Assemble the side mounting brackets to the lithium battery tray as shown using four (4) M8 carriage bolts and M8 lock nuts. STEP 5 T40 Torx 15mm Socket Install the assembled lithium battery tray into the stock mounting locations.
- Page 6 STEP 7 3/8" Drill Bit Using the charge port adapter plate as a template, line up the two top and the bottom left holes with the existing mounting holes on the body. Mark and drill a new bottom right mounting hole with a 3/8"...
- Page 7 STEP 10 T45 Torx Remove the rocker panels and roll the floor mat back to access the harness channel in the floor board. The single plug end of the dash harness will go under the rear body and into the battery comparntment.
- Page 8 STEP 13 7/8" Drill Bit Locate an appropriate position for the lithium power button on the cup holder or the dash. Be sure there is enough room behind the selected location for the switch and harness. Drill a 7/8" hole in the selected location. STEP 14 Adjustable Wrench Install the power button into the hole.
- Page 9 Rotary Cutter STEP 16 Razor Blade Use a rotary cutting tool or razor blade to carefully cut out the hole for the state of charge meter. The meter can then be pressed into the hole from the front. STEP 17 Route the wiring through the access hole behind the dash and down to the area behind the cup holder.
- Page 10 STEP 19 Plug the charge meter into the dash harness as shown. Organize the harnesses behind the cup holder. Then reassemble cup holder and dash panels to the vehicle using the hardware retained in Steps 11 and 12. STEP 20 Set the lithium battery into the battery tray.
- Page 11 STEP 22 12mm SOCKET Holding the J-hook in place, install the retaining bracket and M8 Nylock nut onto the J-hook. When complete, the retaining bracket will be hooked over the corresponding slot on the battery case as shown. Repeat for the remaining two retaining points. Marker STEP 23 3/8"...
- Page 12 10mm Socket STEP 25 10mm Wrench Install the charger to its mounting bracket using four (4) M6x20mm bolts and M6 nuts. STEP 26 10mm Socket Set the charger mounting bracket back in place and secure to the battery tray using two (2) M8x20mm bolts from the bottom.
- Page 13 STEP 28 7/8" Drill Bit If desired, find a suitable panel in which to mount the charge status indicator. Use a 7/8" drill bit to drill a hole for the charge indicator. Feed the indicator through the hole and secure to the panel using the included plastic washer and nut.
- Page 14 STEP 31 Plug the dash harness into the outlet labeled "KEY/ CAN" on the battery case. STEP 32 Plug the Low Battery Buzzer harness into the outlet labeled "BUZZER GAUGE" on the battery case. STEP 33 Locate a suitable panel on which to place the buzzer.
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Page 15: Installation Complete
STEP 34 13mm Insulated Wrench Locate the ground cable which was removed from the main negative terminal of the original battery pack. Install this cable to the black (-) terminal on the battery case. Locate the positive cable which was removed from the main positive terminal of the original battery pack. - Page 16 WARRANTY PARTS DESCRIPTION 25-128 RXV 6X8V Lithium Battery Mounting Kit w/ Charge Port Adapter Hardware 07-012 Reliance Lithium Charger w/ Charge Port and AC Cord 25-147 Reliance Lithium Charger Mounting Bracket w/ Hardware 25-125 Reliance Lithium Battery Li48-105 25-137 Lithium Battery Retaining Bracket...
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