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Reliance 25-148-TXT Manual

E-z-go txt li battery kit

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Part # 25-148-TXT
E-Z-GO TXT Li Battery Kit
(fits Electric E-Z-GO TXT)
This battery is inteded only for use in golf carts. Use for other applications may void battery warranty.
When state of charge reaches zero, stop driving immediately and charge the battery as soon as possible.
Battery may shut down immediately due to faults including but not limited to:
under-voltage, over-current, short circuit across the terminals and over- or under-temperature.
High voltage. Risk of shock - do not
touch uninsulated terminasl or
connectors. Always ensure battery is
powered o before servicing vehicle
Do not expose battery to temperatures
higher than 140°F (60°C).
Do not store or operate at
temperatures below -4°F (-20°C).
Never allow metallic or otherwise
conductive objects to short across the
battery terminals.
WARNING
Only use provided battery charger.
Do not attempt to disassemble, modify,
or service battery internals. Improper
reassembly can result in re or
electrical shock. Disassembling battery
will void all remaining warranty.
Keep open ames and sparks away
from battery. Do not smoke near
battery.
Keep out of reach of children. Never
allow children to operate battery or
vehicle.

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Summary of Contents for Reliance 25-148-TXT

  • Page 1 Part # 25-148-TXT E-Z-GO TXT Li Battery Kit (fits Electric E-Z-GO TXT) WARNING This battery is inteded only for use in golf carts. Use for other applications may void battery warranty. Only use provided battery charger. When state of charge reaches zero, stop driving immediately and charge the battery as soon as possible.
  • Page 2 DANGER - RISK OF ELECTRIC SHOCK • Always disconnect the charger handle from the vehicle and unplug the AC power before servicing the vehicle. By only turning off the charger, there is still risk of electric shock. • Never touch the uninsulated portion of the AC or DC connectors or uninsulated battery terminals •...
  • Page 3: Items Included

    TOOLS NEEDED ITEMS INCLUDED 07-012 Lithium Charger Kit 25-125 Reliance Lithium Battery Kit • 9/16" Insulated Wrench • 1/4" Drill Bit • Lithium Charger • 48V - 105Ah Lithium Battery • 8mm Wrench • 3/8" Drill Bit • Charge Receptacle •...
  • Page 4 STEP 1 9/16" Insulated Wrench Set the parking brake and turn the key switch to the "OFF" position. Remove the front seat bottom. Switch the car into "TOW" Disconnect the battery cables and all electrical battery connections to the batteries. Remove the battery hold downs and the batteries.
  • Page 5 STEP 4 Marker 1/4" Drill Bit Using a rotary cutting tool, englarge the charge port hole to fit the lithium charge port. Using the adapter plate as a template, mark and drill any mounting holes that are needed. Vehicles with a Storm Body installed will need all mounting holes drilled.
  • Page 6 STEP 7 #2 Phillips Removed the four (4) screws which mount the instrument panel and dash pocket. Pull the panel free from the dash and feed the dash harness plugs up to the back of the panel. STEP 8 Locate an appropriate spot to install the state of charge meter.
  • Page 7 STEP 7 7/8" Drill Bit Adjustable Wrench Find a suitable location in which to install the lithium power button. Be sure there is enough room behind the selected location for the button and harness. Mark and drill a 7/8" hole in the selected location for the lithium power button.
  • Page 8 STEP 10 3/8" Drill Bit Mark and drill one 3/8" hole in the rear crossmember of the battery tray that is 4-7/8" from the inside driver's side of the battery tray. 4-7/8” Use the charger bracket as a template to mark and drill a second 3/8"...
  • Page 9 13mm Socket In the battery tray, place the new lithium battery mounting brackets on the stock battery bracket as shown. The RELIANCE logo on each bracket will face the rear of the vehicle. Mount thebrackets to the vehicle using the mounting holes shown with four (4) M8x20mm hex head bolts and four (4) M8 nylock nuts.
  • Page 10 STEP 15 Install a J-hook into the base bracket as shown. Be sure that the J-hook mounting hole is below the corresponding retaining bracket on the battery case. STEP 16 13mm SOCKET Holding the J-hook in place, install the retaining bracket and M8 Nylock nut onto the J-hook.
  • Page 11 STEP 18 Plug the cord from the on board charger into the outlet labeled "CHARGE" on the battery case. STEP 20 Plug the dash harness into the outlet labeled "KEY/ CAN" on the battery case. STEP 21 Plug the Low Battery Buzzer harness into the outlet labeled "BUZZER GAUGE"...
  • Page 12 STEP 22 Locate a suitable panel on which to place the buzzer. Clean the area with rubbing alcohol, remove the adhesive backing from the buzzer, and press the buzzer in place. STEP 23 9/16" Insulated Wrench Locate the ground cable which was removed from the main negative terminal of the original battery pack.
  • Page 13: Installation Complete

    STEP 25 Switch vehicle back to RUN mode. INSTALLATION COMPLETE...
  • Page 14 WARRANTY PARTS DESCRIPTION 25-127 TXT Lithium Battery Mounting Kit w/ Charge Port Adapter Hardware 07-012 Reliance Lithium Charger w/ Charge Port and AC Cord 25-147 Reliance Lithium Charger Mounting Bracket w/ Hardware 25-125 Reliance Lithium Battery Li48-105 25-137 Lithium Battery Retaining Bracket...