R-Co Kingsman ZDV3624NB Installation Instructions Manual

Zero clearance direct vent gas fireplace

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Installation Instructions
Model Number ZDV3624NB, ZDV3624LPB
Zero Clearance Direct Vent Gas Fireplace
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
:
Stock #'s
ZDV3624NB, ZDV3624LPB, are
certified to: ANSI Z21.88-2009, CSA 2.33-2009
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
FOR YOUR SAFETY
What to Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Printed in Canada May 16, 2010 3600-MAN
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962

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  • Page 1 Do not use any phone in your building. Immediately call your gas supplier from a neighbour’s phone. If you can not reach your gas supplier, call the fire department. A Division of R-Co. Inc. 2340 Logan Avenue Winnipeg, Manitoba, Canada R2R 2V3...
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installa- tions (e.g.
  • Page 3: Table Of Contents

    Table of Contents Mobile Home/Manufactured Housing Installation .....4 Warnings, Installations & Operations ......5 Operations &...
  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Warnings, Installations & Operations

    Warnings, Installations, and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
  • Page 6: Operations & Maintenance Instructions

    • Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source. • This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.
  • Page 7: Locating Your Appliance

    Locating your Appliance (above grade) Installing with Back Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall ZDV3624B Back Vent ⁄...
  • Page 8: Framing Your Gas Fireplace

    Framing for your Gas Fireplace Framing Specifications 3. Drywall or other material can extend flush with the appliance on the 1. Cold climate installation recommendation: When installing this fire- bottom, sides and top of fireplace. place against non insulated exterior wall or chase, it is recom mended 4.
  • Page 9: Mantels And Clearances

    Clearance to Combustibles Back (from Standoffs) 0 inches/0 mm Mantels Side (from standoffs) 0 inches/0 mm Ceiling (from bottom of fireplace) 60 inches/150 cm Floor 0 inches/0 mm Top (from standoffs) 0 inches/0 mm Top of 90 degree bend in Minimum Enclosure of 42 inches inches/140 mm / All Vent Systems Top of 90 degree bend in...
  • Page 10: Fan Kit Installation

    Fan Kit Installation for Fan Assembly Z36FK Fan Mounting Instructions Electrical Services 1.Install Thermodisc provided with Fan kit. Screws and washer All optional fan kits are equipped with a 120V, 60Hz blower. spacers are Factory installed in bottom of firebox. Washer Note: All electric connections are to be made in accordance with spacers are to be placed in between firebox and thermodisc.
  • Page 11: Brick Installation

    Brick Installation INSTALLING BRICK PANELS FOR MODEL ZDV3624 AND ZDV3628 1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE 2. LOOSEN SCREW HOLDING BRICK CLIPS IN POSITION , MOVE CLIPS UP OUT OF THE WAY AND PLACE SIDE BRICKS UP TO REAR BRICK AND FLUSH AGAINST SIDE WALL OF FIREBOX. POSITION CLIPS OVER BRICK AND TIGHTEN SCREWS.
  • Page 12: General Glass Information

    General Glass Information Glass Cleaning Glass Replacement It will be necessary to clean the glass periodically. During start- REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS up, condensation, which is normal, forms on the inside of the Model Series ZDV3624 can use either tempered glass or Robax glass and causes dust, lint etc.
  • Page 15: Gas Line Installation

    Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.
  • Page 16: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14 GA. 100 FT. 16 GA. 64 FT. 18 GA. 40 FT. 20 GA. 25 FT. 22 GA. 16 FT.
  • Page 17: Conversion Kit Instructions

    CONVERSION KIT INSTRUCTIONS PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. Warning This conversion kit shall be installed by a qualified ser- vice agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss...
  • Page 18: Gas Conversion Kit For Top Convertible Pilot

    GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT SERIES 019065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 19: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.
  • Page 20: Vent Termination

    Vent Termination NOTE: Clearances are to the edge of terminal plate, add 6- Vent Terminal 3/4” to clearances to arrive at center line. Air Supply NOTE: Local Codes or Regulations may require different clearances. Area Where Terminal Not Permitted. Termination A - Clearance above grade, veranda, porch, deck, or balcony 12 inches (30cm) minimum.
  • Page 21: Ipi Electronic Ignition System

    IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box.
  • Page 22 the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used. NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4”...
  • Page 23 Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
  • Page 24 Configuration #2: Remote ON/OFF and manual HI/LO capabilities. OPTIONAL: For units with remote HI/LO capabilities, a modu- lating servo is required to be installed on the valve. The connectors to this servo must be connected to the Remote Harness as shown in the figure above.
  • Page 25 Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the Fan Installation/Removal Guide section for fan installation. Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installa...
  • Page 26: Ipi Lighting Instructions

    IPI Lighting Instructions WARNING 1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.
  • Page 27: General Vent Installation Information

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
  • Page 28: Back Vent

    Installation of Back Vents Parts List PART NO. DESCRIPTION General Back Vent Installation and Specification Fireplace Part Numbers Straight Back max vent length 60” Vent Kit # ZDVHSK 45˚ Corner Max Number of 45˚ Bends One ZDV3624NB (Millivolt) Fireplace Heater Back Flue NG, ZDVHSK5 ZDV3624NBE IPI) Tempered Glass, 24,000 BTU, BRA-MHA...
  • Page 29 PART NO. DESCRIPTION PART NO. DESCRIPTION Designer Doors for 36” Fireplaces - Operative 1002-P047si Pilot Assembly (LP) Z36DDA1BL Designer Door Arch - Series 1 - Black 1002-P033si Pilot Assembly (NG) Z36DDTA1A Trim - Antique for Designer Arch - Series 1 1002-P089si Spark Electrode (Long) Z36DDTA1C...
  • Page 30: Kingsman Industries Gas Fireplace - Limited Warranty

    LIMITED LIFETIME WARRANTY This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

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Kingsman zdv3624lpb

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