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Table of Contents
Related Manuals for KOP & WDHOM KP-MIG200D
Summary of Contents for KOP & WDHOM KP-MIG200D
- Page 1 Operation Manual KP-MIG200D MIG Welding Machine - 1 -...
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Page 2: Table Of Contents
Version Due to product version upgrades or other reasons, the contents of this document are not regularly updated. Unless otherwise agreed, this document is intended as a guide only and all statements, information and recommendations in this document do not constitute any guarantee, expressed or implied. The pictures in this document are for reference only. -
Page 3: Brief Product Introduction
To much tension on the drive roller or not enough tension. Attention Using the wrong size roller for wire. Not connecting the mig to the + or- terminal before trying to weld. 1.2 Technical Parameters Machine type KP-MIG200D Supply voltage (V) 1 phase AC 110V/230V±15% Frequency (Hz) 50/60 110V... -
Page 4: Accessories List
1.3 Accessories list Welding Electrode Flux Cored Work Clamp*1 Gas hose*1 KP-MIG200D*1 Torch *1 Holder Set *1 Welding Wire *1 2 Installation Instructions 2.1 Welding Wire Installation Steps: To install a fresh reel of welding wire into the wire feeder. The hole position of the wire plate should be aligned with the fixed plug on the shaft. - Page 5 spring and nut. There should be slight tension on the reel, just enough to prevent it from unwinding. While using one hand to preventin the wire from suddenly unwinding from the reel, loosen the free end of the wire from the edge of the reel.
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Page 6: Mig & Tig Torch Exploded Diagram -Tig Torch Is Not Included In Standard Accessories
2.2 MIG & TIG Torch Exploded Diagram -TIG torch is not included in standard accessories Torch nozzel 1 and contact tip 2 are consumables. Please change when needed. 2.3 Gas Shielded Welding Installation. ① MIG Welding The gas cylinder containing the carbon dioxide gas, mixture gas or argon gas must be tightly connected to the regulator or flow meter must to tightly so that there are no gas leaks. -
Page 7: Operating Instructions
pressure wheel of the wire feeding mechanism. Send the welding wire to the wire feeding wheel (note that the wire feeding wheel matches the diameter of the welding wire) Install the welding wire on the shaft beside the wire feeding, and tighten the mounting screws. Press the wire feeding wheel and pressing wheel well, cover the cover of wire feeding bin and the cover of wire feeding tray 3 Operating Instructions... - Page 8 Direct Current Electrode Positive (DCEP):The eletrode cable (MMA stinger, MIG gun) connected to the positive (+) connector on the front panel, The workpiece is connected to negative (-) connector by the work clamp cable. Suitable for positive wire or stick electrode. Direct Current Electrode Negative (DCEN):The workpiece is connected to the positive (+) connector on the front panel.
- Page 9 To find the best welding performance and suitable for your welding habits. You may also adjust voltage to build a perfect welding bead and penetration. Spool gun torch welding Select spool gun mode on the front control panel or turn on the “ Spool gun ” switch at MIG mode. (This toggle switch is in the wire feeding compartment of the machine or near the “...
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Page 10: Polarity Conversion Joint
Please follow installation instructions to install the TIG torch and working clamp. In Lift TIG welding mode,adjust [7 Adjust current] the welding amperage can be changed. The welding current range is 30A to maximum current 150A adjustment. The TIG welding function is for thin workpiece welding or stainless steel welding. Use 100% Argon gas as sheilding gas. Connect the gas hose with gas tube on torch.Connection of gas cylinder （... -
Page 11: Trouble Shooting And Error Checking
4 Trouble Shooting And Error Checking Notes:The following operations must be performed by qualified electricians with valid certifications. Before maintenance, you are suggested to contact local distributor to verify qualification. Malfunctions Solution Confirm the power switch is on. The meter show nothing; ... - Page 12 Turn on power supply or not? Welding Power Operation 〇 〇 〇 〇 〇 〇 〇 〇 Phase Lacking Turn on gas supply Gas Cylinder and Gas Residual Amount of Gas in the cylinder 〇 〇 Regulator ...
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Page 13: Daily Maintenance And Checking
5 Daily Maintenance And Checking 5.1 Daily Maintenance Remove dust regularly with dry compressed air. If the welding machine is used in surroundings with heavy smoke and polluted air, it is necessary to remove dust at least one time one month. ... -
Page 14: Welding Problems And Solutions
Wire diameter and the tube inner diameter Reason of unstable arc, please use the suitable match or not tube. Reason of poor wires sending and unstable arc, Partial winding and extended please change. Block caused by dirt in the tube, and the Reason of poor wire sending and unstable arc, remains of the wire plating lay. -
Page 15: Attention
6 Attention The precautions listed in this manual are intended to ensure the safe use of the machine and to protect you and others from harm and injury. The design and manufacture of the welding machine power take full account of the safety, be sure to comply with the precautions in this manual, otherwise it will cause serious accidents. -
Page 16: Symbol Definition
6.2 Symbol Definition: This Manual contains symbols as blow, please refer to their means expressed Symbol Definition Texts beginning with this symbol indicate potentially serious dangers and, if not avoided, could result in serious accidents that could result in death or serious injury to personnel. Texts beginning with this symbol indicates a potentially hazardous situation that, if not avoided, could result in minor injury to persons or property damage. - Page 17 Pacemaker wearers should consult with their doctor before operating. Please let qualified people or persons which with relevant knowledge and skills to install, operate, maintain and repair the welder. To ensure safety, please understand the contents of this manual. ...
- Page 18 Do not weld in the degreasing, cleaning, and spray operation areas. When welding plated or coated steel plates, harmful fumes and gases are generated. Please use respiratory protection equipment. To avoid harm to you and others caused by arc, splashing, welding slag, noise, etc., please use the specified protective equipment.
- Page 19 the cable and the vertical should not exceed 15 degrees. When the welder is equipped with gas cylinders and wire feeders, these two devices should be taken from the power supply and the welder level should be kept as far as possible. When moving the gas shielded welding machine on the ground, be sure to When the welding power supply is lifted by lifting fork lift, to prevent dumping, please install from side.
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Page 20: Appendix Ⅰ Welding Parameter List
7 Appendix Ⅰ Welding Parameter List The values listed in the following table are the general specification values under standard condition. Plate Wire Interval Voltage Welding Wire Gas flow Current thickness diameter (mm) （ V ） speed extension rate （ A ） （... - Page 21 Plate Wire Welding Current Voltage Welding Wire Gas flow thickness diameter gun vertical （ A ） （ V ） speed extension rate （ mm ） （ mm ） angle(°) (cm/min) （ mm ） （ L/min ） 0.8,0.9 70 ～ 80 17 ～...
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Page 22: Service Guarantee
8 Service Guarantee This product is made of high quality material and great care has been taken in its manufacture.It is designed to give good performance provided it is properly operated and maintained.The product is sold subject to the understanding that if any defect in manufacture or material shall appear within 12 months from date of consumer sale,if any defect in main parts over 12 months,the warranty period is subject to country Consumer Law , Our Service will arrange for such defect to be rectified without change under the following warranty items and conditions.
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