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Summary of Contents for Grunbeck thermaliQ
- Page 1 We understand water. Heating water treatment | thermaliQ filling pump Operation manual...
- Page 2 General Contact Germany International Sales +49 9074 41-145 Service +49 9074 41-333 service@gruenbeck.de Availability Monday to Thursday 7:00 am - 6:00 pm Friday 7:00 am - 4:00 pm We reserve the right to technical modifications. © by Grünbeck Wasseraufbereitung GmbH Original operation manual Edition: August 2021 Order no.: TD5-GZ000_en_025...
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Page 3: Table Of Contents
Table of contents Table of contents Operation/handling ....... 21 Table of contents ........3 Replacing the canister ....21 Introduction ........4 Validity of the manual ...... 4 Maintenance and repair ....22 Other applicable documents .... 4 Cleaning ........22 Product identification ....... -
Page 4: Introduction
1.1 Validity of the manual ● thermaliQ filling pump 1.2 Other applicable documents ● Material safety data sheets • Dosing solution for heating protection thermaliQ safe • Cleaning agent for heating systems thermaliQ 4 | 36... -
Page 5: Product Identification
You can identify your product based on the product designation and the order no. indicated on the type plate. ► Check whether the products indicated in chapter 1.1 correspond to your product. The type plate is located on the thermaliQ filling pump. Designation Designation Obey the operation manual... -
Page 6: Symbols Used
Introduction 1.4 Symbols used Symbol Meaning Danger and risk Important information or requirement Useful information or tip Written documentation required Reference to further documents Work that must be carried out by qualified specialists only Work that must be carried out by qualified electricians only Work that must be carried out by technical service personnel only 1.5 Depiction of warnings This manual contains information and instructions that you must... -
Page 7: Demands On Personnel
Introduction The following signal words are defined subject to the degree of danger and might be used in the present document: Warning symbol and Consequences if the information/ signal word instructions are ignored DANGER Death or serious injuries Personal WARNING Possible death or serious injuries injury CAUTION... - Page 8 Introduction Personnel Requirements • Professional training Qualified specialist • Electrical engineering • Knowledge of relevant standards and regulations • Sanitary engineering • Knowledge of detection and prevention of potential (HVAC and plumbing) hazards • Transport • Knowledge of statutory regulations on accident prevention •...
- Page 9 Introduction 1.6.3 Personal protective equipment ► As an owner/operating company, make sure that the required personal protective equipment is available. The components below fall under the heading of personal protective equipment (PPE): Protective gloves Protective goggles 9 | 36...
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Page 10: Safety
Safety Safety 2.1 Safety measures ● Only operate your product if all components are installed properly. ● Obey the local regulations on drinking water protection, accident prevention and occupational safety. ● Do not make any changes, alterations or extensions on your product. - Page 11 Safety 2.1.1 Pressure-related hazards ● Components can be under pressure. There is a risk of injuries and damage to property due to escaping water and unexpected movement of components. ● Before starting repair and maintenance work, make sure that all affected components are depressurised. 2.1.2 Electrical hazards ●...
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Page 12: Product Description
3.1.1 Foreseeable misuse ● The thermaliQ filling pump is not to be used to deliver combustible and acid liquids. 12 | 36... -
Page 13: Product Components
Product description 3.2 Product components Designation Function Mains plug with mains cable for 130 V Schuko socket Delivery hose For dosing solution Vent valve for suction process and pressure relief KFE boiler fill and drain with non-return valve and flat seal fitting Switch To switch the filling pump on an off... -
Page 14: Functional Description
Product description 3.3 Functional description The thermaliQ filling pump can directly be screwed onto the canisters containing 5 or 10 litres. The connection to the heating system is made by means of a KFE boiler fill and drain fitting. After plugging in the mains plug, the filling pump is ready for operation. -
Page 15: Transport And Storage
Transport and storage Transport and storage 4.1 Transport ► Transport the product in the transport case only. ► Keep all the components inside the transport case when they are not in use. 4.2 Storage ► Protect the product from the impacts below when storing it: •... -
Page 16: Installation
Installation example Designation Designation Drinking water filter, e.g. desaliQ basic filling module pureliQ thermaliQ safe or thermaliQ Euro system separator clean according to DIN EN 1717 or KFEboiler fill and drain shut-off filling section thermaliQ:FB13i valve Filling adapter... -
Page 17: Requirements For The Installation Site
Installation 5.1 Requirements for the installation site ● The installation site must be frost-proof and ensure the system's protection from direct sunlight, chemicals, dyes, solvents and their vapours, etc. ● The installation site must have a floor drain. ● For the electrical connection, a Schuko socket is required. 5.2 Checking the scope of supply Designation Designation... -
Page 18: Water Installation
Installation 5.3 Water installation Depending on the canister size of 5 l, 10 l or 20 l, two different closing caps are used. ► Change the closing cap on the filling pump, if required. Designation Designation Closing cap no. 61 (for 20 l Closing cap no. - Page 19 Installation 4. Connect the KFE boiler fill and drain fitting to the KFE boiler fill and drain shut-off valve of the heating system. 5. Connect the delivery hose to the coupling of the KFE boiler fill and drain fitting – firmly insert it. ►...
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Page 20: Start-Up/Commissioning
1. Plug the mains plug into a socket. 2. Switch on the thermaliQ filling pump by means of the switch while the KFE boiler fill and drain shut-off valve is closed. -
Page 21: Operation/Handling
► Flush the filling pump with clear water after operation and when using different cleaning agents for heating systems. You can check the concentration of the inhibitor thermaliQ safe with thermaliQ safe test kit (refer to chapter 3.4). 7.1 Replacing the canister Prevent the filling pump from running dry. -
Page 22: Maintenance And Repair
Maintenance and repair Maintenance and repair Maintenance and repair includes cleaning, inspection and maintenance of the product. The responsibility for inspection and maintenance is subject to local and national requirements. The owner/operating company is responsible for compliance with the prescribed maintenance and repair work. - Page 23 Maintenance and repair Cleaning the interior parts Cleaning the interior parts is only required in case of failure (refer to chapter 9). Designation Designation Guide tube Piston 1. Remove the individual components. 2. Clean the guide tube and the piston by moving it back and forth and by flushing them.
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Page 24: Intervals
Maintenance and repair 8.2 Intervals By way of regular inspections and maintenance, malfunctions can be detected in time and product failures might be prevented. The interval table below shows the minimum intervals for the activities to be carried out. Task Interval Task •... -
Page 25: Maintenance
Maintenance and repair 8.4 Maintenance Regular work is required in order to ensure the proper functioning of the product in the long term. WARNING Hazardous voltage ● Severe burns, cardiovascular failure, fatal electric shock. ► Disconnect the product from the power supply before working on electrical components. -
Page 26: Spare Parts
Maintenance and repair 8.5 Spare parts For an overview of the spare parts, refer to our spare parts catalogue at www.gruenbeck.com. You can obtain the spare parts from your local Grünbeck representative. 8.6 Wearing parts Wearing parts are listed below: ●... -
Page 27: Troubleshooting
Troubleshooting Troubleshooting Observation Explanation Remedy ► Open the vent valve The filling pump does not The vent valve is closed start during start- on the KFE boiler fill up/commissioning. and drain fitting ► Remove the interior The filling pump is not After a prolonged period running of dry storage, the piston... -
Page 28: Decommissioning
Decommissioning 10 Decommissioning Between uses, the thermaliQ filling pump must be taken out of operation and stored temporarily. ► Proceed as follows to put the filling pump out of operation: 1. Switch off the filling pump and disconnect the product from the power supply. -
Page 29: Disposal
Disposal 11 Disposal ► Obey the applicable national regulations. Packaging ► Dispose of the packaging in an environmentally sound manner. Canister with dosing solution ► Obey the safety data sheet of the dosing solution used. ► Flush the canister with a large amount of water and discharge the flushing water to the drain. -
Page 30: Technical Specifications
Technical specifications 12 Technical specifications Dimensions and weights Diameter of filling pump Height of filling pump Length of suction hose Length of mains cable 2000 Length of delivery hose 2000 Operating weight ~ 1.5 Shipping weight ~ 3.5 30 | 36... - Page 31 Technical specifications Connection data Connection DN 20 (¾" m. thread) Hose connection Power supply V/Hz 230/50 Protection IP64 Performance data ≤ 100 Delivery rate ≤ 5.4 Suction head Dynamic pressure General data ≤ 30 Operating temperature °C ≤ 40 Ambient temperature °C Order no.
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Page 32: Operation Log
Operation log 13 Operation log ► Document the initial start-up/commissioning and all maintenance activities. thermaliQ filling pump for heating water treatment Serial no.: ___________________ 13.1 Start-up/Commissioning log Customer Name Address Installation/Accessories Remarks Start-up/Commissioning Installer/Owner/Operating company: Company Work time certificate (no.) -
Page 33: Maintenance
Operation log 13.2 Maintenance Work performed ☐ Inspection ☐ Maintenance ☐ Repair Description Execution confirmed Company: Name: Date: Signature: Work performed ☐ Inspection ☐ Maintenance ☐ Repair Description Execution confirmed Company Name Date Signature 33 | 36... - Page 34 This certificate becomes void if the system is modified in any way not approved by us. Heating water treatment thermaliQ filling pump Serial no.: Refer to type plate The aforementioned system also complies with the following directives and provisions: •...
- Page 36 Grünbeck Wasseraufbereitung GmbH Josef-Grünbeck-Str. 1 89420 Hoechstaedt/Germany +49 9074 41-0 +49 9074 41-100 info@gruenbeck.com For more information go to www.gruenbeck.com www.gruenbeck.com...
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