Related Manuals for Superior Dozer Trap
Summary of Contents for Superior Dozer Trap
- Page 1 Operator’s and Maintenance Manual Dozer Trap WO# 1171768 02-2018 WARNING! Read manual before operating equipment.
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Page 3: Table Of Contents
Lockout/Tagout ............3 Control Panel Overview .......... 26 Blockout ..............3 Operating Conveyor ..........26 Conveyor Remote ........... 27 Dozer Trap Decal Identification ........4 Drive Components (Dodge) ........28 General ..............4 Conveyor ..............5 Reducer ..............28 Discharge Hood (If Applicable) ......... 6 Maintenance ............ - Page 4 800.321.1558 www.superior-ind.com...
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Page 5: General Safety
• It is operators responsibility to be aware of equipment signs indicate specific safety related operation and work area hazards at all times. Keep work INSTRUCTIONS instructions or procedures. areas clear and clean. Superior Industries cannot anticipate every possible •... - Page 6 Hydraulic system is under high pressure. Escaping hydraulic fluid has enough force to penetrate skin and cause serious • Battery post, terminals, and related accessories contain injury. Never check for leaks using body parts. lead and lead components. Wash hands after handling. 800.321.1558 SE-0017.08-13-01 www.superior-ind.com...
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Page 7: Lockout/Tagout/Blockout
Figure 1 Figure 2 Place belt clamp before area being serviced. Identify energy source(s). Remove belt tension by pulling chain or cable come along in Isolate energy source(s). opposite direction of belt travel. Lock and tag energy source(s). 800.321.1558 SE-0018.08-13-01 www.superior-ind.com... -
Page 8: Dozer Trap Decal Identification
Return Roll Guards: all guards 8 ft (2.44 m) and under, Qty-Varies 19-00159 Warning Pinch Point (Figure 1) • Landing Jacks, Qty-2 19-00049 Extra Large Superior Decal (Figure 1) • Qty-2 19-01236 Shut Machine Off and Lockout/Tagout Prior To Entering Track Area (Figure 1) •... -
Page 9: Conveyor
19-00010 Serial Number Plate (Figure 2) • Tail Panel Qty-1 19-00323 Read Operator’s Manual Decal (Figure 2) • Tail Panel, Qty-1 19-00081 Superior Parts Decal (Figure 2) • Tail Panel, Qty-1 19-00311 Made in America (Figure 2) • Tail Panel, Qty-1 19-00046 Owner’s Manual Decal (Figure 2) -
Page 10: Discharge Hood (If Applicable)
LIFT ONLY DURING PART INSTALLATION Lifting for purposes other than part installation can cause damage to equipment. 19-01173 19-01173 Notice Lift Only During Part Installation (Figure 3) • Both sides of discharge hood, below lifting eye. Qty: 2 800.321.1558 SE-0413_09-01-2016 www.superior-ind.com... -
Page 11: Dozer Trap Carbody Overview
Dozer Trap Carbody Overview ã Read and understand equipment operators manual before operating or performing maintenance. Failure to do so could result in serious injury or death. Overview Figure 4 Exhaust Extension Hydraulic Cooler 142HP Diesel Engine Hydraulic Piston Pump... -
Page 12: Diesel Engine Control
Down Arrow (Used to lower RPMs) Operation Turn key (2) (Figure 5) to “Crank” to start diesel engine. Turn key to “Run” to place diesel engine in operating mode. Use arrows (3) (4) (Figure 5) to set diesel engine to desired RPM’s. 800.321.1558 SE-0414_02-2018 www.superior-ind.com... -
Page 13: Gauges, Panel & Diesel Fuel Fill Point
Gauges, Panel & Diesel Fuel Fill Point Figure 6 Aux Pump PSI Guage Tracks PSI Gauge Diesel Fuel Fill Point (105 Gallon Capacity) Tracks Panel Tracks Figure 7 Carbody Tracks 800.321.1558 SE-0414_02-2018 www.superior-ind.com... -
Page 14: Dozer-Trap Site Prep
Figure 8 Using remote control, position dozer trap (1) (Figure 8) in desired location. See “Pit Transporting Dozer-Trap” on page 11. Note: Ensure dozer-trap’s undercarriage (1) (Figure 9) is in raised position while transporting is taking place. -
Page 15: Pit Transporting Dozer-Trap
Turn key (1) on diesel engine control (2) clockwise to start Note: Avoid large local changes in elevation and obstructions. diesel engine (Figure 12). Set diesel engine at desired RPM’s using up arrow (3) o down arrow (4) (Figure 12). 800.321.1558 SE-0409_02-01-2016 www.superior-ind.com... - Page 16 Note: E-Stop button (5) (Figure 13) used in case of emergencies when all equipment needs to shut down immediately. Transporting Specifications • Maximum Engine RPM: 2200 RPM • Minimum Engine RPM: 800 RPM • 1400 RPMs = 48 FPM • 2200 RPMS = 70 FPM 800.321.1558 SE-0409_02-01-2016 www.superior-ind.com...
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Page 17: Conveyor Load Area Components
Load material onto load area (1) (Figure 14). Note: Rectangle openings direct material onto belt. Note: Hold-Back wing (2) (Figure 14) prevents material from falling over-top onto tracks and conveyor. Adjust flow control slide gate (1) using crank handle (2) (Figure 16). 800.321.1558 SE-0415_02-2018 www.superior-ind.com... -
Page 18: Conveyor Skirtboard Overview
Remove old skirtboard (3) (Figure 19). Cut corners (4) (Figure 19) on new skirtboard to match contour of conveyor belt. Slide new skirtboard in. Push on top of skirtboard until skirtboard presses against conveyor belt. Tighten nuts on clampbar. 800.321.1558 SE-0415_02-2018 www.superior-ind.com... -
Page 19: Take-Ups
Using adjustment bolt (2) (Figure 20) equally adjust take- ups to tighten belt. Superior Industries does not recommend training belt by unequal adjustment of take-ups. Take-ups should only be used for tensioning belt and keeping tail pulley square with conveyor frame. - Page 20 Bearings come pre-lubricated from factory with NLGI Grade 2 EP grease. Bearing should be re-lubricated at regular intervals depending on usage and operating conditions. Regreasing Intervals (Weeks) Hours 751- 1001- 251-500 501-750 1-250 RPM 1000 1250 Per Day 800.321.1558 SE-0415_02-2018 www.superior-ind.com...
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Page 21: Material Loading
Idler During Shutdown • When shutting down, feeding unit must be stopped first, while conveyor will continue to run until empty. Note: Check to be sure electric controls are wired to provide proper starting and stopping sequence. 800.321.1558 SE-0013_10-2017 www.superior-ind.com... - Page 22 Material must be settled on belt before it reaches the end of skirtboards. Note: If material is still tumbling as it passes skirtboard ends, belt speed may need to be adjusted, feed arrangement may need to be adjusted, or the trough and skirtboards may need to be extended. 800.321.1558 SE-0013_10-2017 www.superior-ind.com...
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Page 23: Conveyor Belt
11. Remove clamping plate and firmly attach parallel stretcher clamp to conveyor frame. 12. Draw belt ends together using cable-jack or similar equipment overlapping unsquared end over squared end until correct belt tension is obtained. 800.321.1558 SE-0026_04-2017 www.superior-ind.com... -
Page 24: Belt Travel
“Belt Run off” or “Check Belt Splice Squareness”. When slow running belt is centered, change to higher speed, if possible. Load belt with material and continue testing until normal operating conditions cause no deviations from center. 800.321.1558 SE-0026_04-2017 www.superior-ind.com... -
Page 25: Belt Run Off
Engineered belt length174ft (52.5m) Conveyor over 80ft (24m) Due to many variables on conveyors over 80ft (24m) in length call Superior Industries 1-800-321-1558 for belt length measurement. Belt Tension Note: Use return side or place wood plank under load side to Apply proper belt tension to prevent belt slippage and excessive accurately assess belt splice squareness. -
Page 26: Belt Repair
Maintenance Every 10 Hours • Check belt travel Every 50 Hours • Check belt tension • Check belt splice fasteners for wear • Check for ripped or torn belt 800.321.1558 SE-0026_04-2017 www.superior-ind.com... -
Page 27: Troubleshooting
Troubleshooting If the problem you are experiencing is not listed or the solution does not solve the problem call Superior Industries for help. Problem Cause (reference next page) Belt runs off at tail pulley. Belt runs off at head pulley. - Page 28 25. Improper belt tracking with cleating hitting conveyor frame. “Belt Tracking” on page 20. 26. Material conveyed could be breaking bond. Call Superior Industries. 27. Caused by improper belt storage, splicing, or tension. Belt tracking will be impossible. Remove and replace section of belt or entire belt.
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Page 29: Operation Checklist
Walk completely around conveyor to ensure no personnel are under, on top of, or next to conveyor. Warn anyone nearby upon conveyor start up. • Check operation if safety stop lines and emergency switches after starting the conveyor. 800.321.1558 SE-0407_02-01-2016 www.superior-ind.com... -
Page 30: Conveyor Operation
Speed POT: Use to control belt speed. Turn clockwise to increase speed, turn counter clockwise to decrease speed. Mode: Turn to “Main” to operate conveyor using control panel, turn to “Remote” to operate conveyor with remote. E-Stop: Push to activate emergency stop. 800.321.1558 SE-0407_02-01-2016 www.superior-ind.com... -
Page 31: Conveyor Remote
Conveyor Remote Figure 28 Remote On/Off Button Conveyor Start/Stop Toggle Switch. Belt Speed Control Dial E-Stop Button 800.321.1558 SE-0407_02-01-2016 www.superior-ind.com... -
Page 32: Drive Components (Dodge)
• Check torque setting on bearings. Plug Level Vent Drain Plug Plug Vent Drain Level Plug Plug Plug Output Speeds Above 15 RPM and Below Vent and Plug Locations Mounting Position Plug Level Drain Vent Plug Plug 800.321.1558 SE-0403_06-01-2016 www.superior-ind.com... -
Page 33: Reducer Oil Capacities
126-150 101-125 81-100 41-80 11-40 1-10 ISO Grades for Ambient Temperatures of 15° to 60°F Output TA0107L TA1107H TA2115H TA3203H TA4207H TA5215H TA6307H TA7315H TA4207H TA5215H TA6307H TA7315H 301-400 201-300 151-200 126-150 101-125 81-100 41-80 11-40 1-10 800.321.1558 SE-0403_06-01-2016 www.superior-ind.com... -
Page 34: V-Belt
2.06 1/2” 2 11/16” - 3 7/16” TA8407H 12.82 1/2-13 77-67 2.06 5/8” 3 15-16” - 4 15/16” 1325 TA9415H 13.74 8.56 5/8-11 86-75 2.39 TA10507H 15.46 9.67 5/8-11 86-75 2.39 TA12608H 18.32 11.6 5/8-11 86-75 2.39 800.321.1558 SE-0403_06-01-2016 www.superior-ind.com... -
Page 35: Dodge Ball Bearing Lubrication
When removing reducer from storage, follow steps below prior to placing reducer into service: Fill unit to proper oil level using recommended lubricant. Note: VCI oil will not affect new lubricant. Clean shaft extensions with petroleum solvents. Assemble vent plug into proper hole. 800.321.1558 SE-0403_06-01-2016 www.superior-ind.com... -
Page 36: Exterra® Primary Belt Cleaner
Measure down from Line “B” - 7 5/8in (194mm) and draw a horizontal line parallel to Line “B” and intersect Line “A”. (Label Line “C”) Where Line “A” and Line “C” intersect is center point for shaft mounting bracket. 800.321.1558 SE-0005_09-2017 www.superior-ind.com... -
Page 37: Maintenance
Position groove of new blade (1) on blade mounting bracket (3). Position in center with blade curve facing belt (4). Reinstall pin clips (2). Tighten adjustment nut on tension rod to recommended tension settings. 800.321.1558 SE-0005_09-2017 www.superior-ind.com... -
Page 38: Specifications
Belt Cleaner Tension Settings Reapply tension when necessary. It is recommended tension be If problem you are experiencing is not listed or solution does not adjusted 4-6 times throughout life of blade. solve problem call Superior Industries for help. Figure 36 Problem Cause Excessive blade wear. -
Page 39: Dozertrap Maintenance Schedule
Drive Pulley Hydraulic Oil Level Hydraulic Oil Temperature Belt Travel Safety Stop Lines & Switches (if equipped) Weekly Safety Labels Belt Tension Skirtboard Belt Fasteners Belt for Tears Belt Cleaner Tracks Every 250 Hours Hoses and Wiring 800.321.1558 SE-0412_02-01-2016 www.superior-ind.com... -
Page 40: Maintenance Log
Maintenance Log Serviced By Work Performed Date 800.321.1558 SE0032.08-13-01 www.superior-ind.com... - Page 41 800.321.1558 SE0032.08-13-01 www.superior-ind.com...
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Page 42: Warranty
Warranty... - Page 43 800-321-1558 PO Box 684 / East State Highway 28 Morris, MN 56267...
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