Page 1
Operating instructions - Lütze AirSTREAM - SR032 Cabinet Solutions AirSTREAM SR032 Wiring Frame and System Operating instructions Version 00...
Page 2
Operating instructions - Lütze AirSTREAM - SR032 Friedrich Lütze GmbH reserves the right to make changes to its products in the interest of technical development. These changes are not necessarily documented in each individual case. This operating instruction is part of the device and contains important information about safety and operation.
Operating instructions - Lütze AirSTREAM - SR032 1 Preface This operating instruction is part of the AirStream product. It contains important information about the safety and operation of the devices. Before installing, operating, maintaining or disposing of the device, this operating instructions must be read and understood.
Operating instructions - Lütze AirSTREAM - SR032 2 General Information 2.1 Symbol Description 2.1.1 Safety Message The operating instructions contain safety instructions. They indicate possible dangers and give instructions to avoid them. The safety instructions are indicated by a signal word marked in color. The color indicates a warning level.
Operating instructions - Lütze AirSTREAM - SR032 2.3 Disclaimer The operating instruction has been drawn up taking into account applicable standards, regulations and the current state of the art. The contents of the documentation have been checked for correctness, but deviations cannot be excluded. No liability is assumed for these deviations.
Operating instructions - Lütze AirSTREAM - SR032 2.5 Labeling Mind the adhesive labels. • Keep the labels readable. • In case of malfunction, the part number and the serial number might be needed. The label is structured according to this scheme: Abb.
Operating instructions - Lütze AirSTREAM - SR032 3 Safety 3.1 Related Documents When using the product, observe all other documents supplied with the product. 3.2 Safety Notes 3.2.1 Contents of the operating instructions These instructions must be read and understood before the device is installed, operated, or maintained.
Operating instructions - Lütze AirSTREAM - SR032 Commissioning, Decommissioning Experts Operation Trained staff / Users Maintenance and Servicing Experts / Service Personnel Cleaning Experts / Service Personnel Troubleshooting Experts Trained staff The staff was instructed by the operator about the tasks assigned and the potential dangers arising from them.
Operating instructions - Lütze AirSTREAM - SR032 3.2.5 Protective Clothing and Equipment Crushing, cutting and impact injuries in case of non-compliance with the safety regulations for transport and assembly. Failure to comply with the regulations for proper transport and assembly may result in bruising, cutting or impact injuries.
Page 13
Operating instructions - Lütze AirSTREAM - SR032 Follow the ESD guidelines. Use only certified components. Only then can reliable functioning be guaranteed. Observe the applicable safety regulations and general regulations on technical standards. The device is designed for indoor use and installation in cabinets.
Operating instructions - Lütze AirSTREAM - SR032 3.3 Special Safety Notes AirSTREAM mounting frame, must be installed in a closed control cabinet. Otherwise, damage may be caused by ambient temperature, humidity or dust. For reliable operation, refer to the transport, assembly, storage, environmental conditions and nationally applicable installation regulations.
Operating instructions - Lütze AirSTREAM - SR032 4 Product Overview 4.1 Product Description The new AirSTREAM mounting rail system is suitable for users that want to design a mounting frame independently, quickly and easily on site. To this end, the LÜTZE engineers have expanded the modular system to include defined lengths and standardized dimensions in a 10, 25 and 50-mm hole pattern.
Page 16
Operating instructions - Lütze AirSTREAM - SR032 The AirSTREAM wiring system is the central element of a control cabinet. It is made of steel frames in which the wire guide (with modular wiring combs) has already been integrated. This means that no cable ducts are required.
Page 17
Operating instructions - Lütze AirSTREAM - SR032 Lightweight but sturdy materials The frame's special profile is not only stronger, it The core structure of the AirSTREAM profiles also requires less space. The installation is both also carries heavy components. The system lighter and sturdier.
Page 18
Operating instructions - Lütze AirSTREAM - SR032 EPLAN Data Portal The previous Lütze AirSTREAM wiring system is available in the EPLAN Data Portal. The engineering of all AirSTREAM standard modules can thus be significantly simplified and accelerated. With the integration of the Lütze AirSTREAM wiring system in the EPLAN Data Portal, designers benefit from cross-disciplinary engineering tools: Project planning, 3D layout, production and assembly of an AirSTREAM wiring frame merge on a uniform data basis and enable standardized processes, automated processes and end-to-end workflows.
Page 19
Operating instructions - Lütze AirSTREAM - SR032 AirSTREAM Compact Ideal for small switch boxes and cabinets AirSTREAM Compact is used in smaller, compact control cabinets, where space in depth is often very limited. Thanks to the flexible design, more space can be generated in the control cabinet and time can be saved during wiring as well as during assembly and modification.
Operating instructions - Lütze AirSTREAM - SR032 4.3 Description of system components 4.3.1 AirBLADE AirBLADES (Part no. 380281.0010) are used for targeted air flow in the control cabinet. They can be used in a 50 mm grid instead of a comb and direct the air flow from the back of the AirSTREAM frame to the front, allowing air to flow around devices in a targeted manner.
Operating instructions - Lütze AirSTREAM - SR032 4.3.3 Module 4.3.3.1 Cable clamp module The cable clamp module is screwed directly to the vertical profile and serves to clamp the cables with cable clips. 4.3.3.2 EMC module The EMC module can be screwed to the vertical profiles. The stripped shields within the contact area are connected extensively to the EMC module with clips or metal cable ties.
Operating instructions - Lütze AirSTREAM - SR032 4.3.3.3 Shunt profile module RG020 The shunt profile module RG020 serves the vertical attachment of devices via a sliding nut channel. It can be simply attached via the sliding nut channel of the profile modules. The shunt profiles in the lengths 80 mm, 100 mm and 120 mm each have a central borehole and can be simply attached in the sliding nut channel of the profile modules.
Operating instructions - Lütze AirSTREAM - SR032 The shunt profile module RG035 is used to attach devices vertically via a sliding nut channel. The shunt profile module can be simply mounted via the sliding nut channel of the shunt profile. The shunt profile, length 100 mm, has a central borehole and can also be easily affixed in the sliding nut channel of the shunt profile module.
Operating instructions - Lütze AirSTREAM - SR032 4.3.4.2 Installation strip MS module The standard MS module serves to install devices onto smooth surfaces via a sliding nut channel. The module has a symmetrically arranged sliding nut channel, standard combs, two assembly brackets, incl.
Operating instructions - Lütze AirSTREAM - SR032 4.3.4.4 Installation strip asymmetrical MA module The standard MA module serves the attachment of devices without hat profiles. The module comprises a smooth profile and has two asymmetrically arranged sliding nut channels, standard combs, two assembly brackets, including insulation, and edge protection. The MA module is available in a height of 80 mm.
Operating instructions - Lütze AirSTREAM - SR032 4.3.5 Planning tools around the AirSTREAM 4.3.5.1 AirSTREAM Configurator (online) With the free online configurator, users can easily switch to the AirSTREAM wiring system or, as an existing customer, configure an AirSTREAM wiring frame themselves. The intuitive operation, numerous help features and predefined default settings make configuration almost child's play.
Operating instructions - Lütze AirSTREAM - SR032 All profile types are clearly arranged and can be added to your own configuration with one click. The configuration starts at the top of the frame. The top distance is pre-occupied with 15mm. This corresponds to the height of a comb.
Operating instructions - Lütze AirSTREAM - SR032 4.3.5.3 AirBLOWER - AirTEMP-Configurator (online) The LÜTZE AirTEMP online application enables the analysis of heat generation and distribution in control cabinets. The AirTEMP application allows a differentiated thermodynamic analysis of a control cabinet with a mounting plate or AirSTREAM wiring frame.
Operating instructions - Lütze AirSTREAM - SR032 4.3.5.4 AirSTREAM in the EPLAN Data Portal The LÜTZE AirSTREAM wiring system is available in the EPLAN Data Portal. The Engineering of all AirSTREAM standard modules can be simplified. The integration of the LÜTZE AirSTREAM wiring system into EPLAN Data Portal is of great benefit to designers of interdisciplinary engineering tools: Project planning, 3D layout, production and assembly of an AirSTREAM wiring frame are merged into one uniform data base that enable standardised procedures, automatic processes and continuous workflows.
Operating instructions - Lütze AirSTREAM - SR032 5 Transport and Storage Risk of damage to property. Risk of damage due to improper handling during transport and storage. The device must be protected against moisture, unsafe packaging (mechanical damage), dust and electrostatic discharge. Please note the following information: Avoid product damage due to incorrect storage conditions.
Operating instructions - Lütze AirSTREAM - SR032 6 Delivery Check that the delivery is complete using the following list. If any of the parts listed below are missing or damaged, please contact the Service. (See chapter Service). 6.1 The AirSTREAM wiring system consists of: This depends on the individually compiled and ordered configuration.
Operating instructions - Lütze AirSTREAM - SR032 Install and use only undamaged products. Do not use damaged parts, as this will result in the device no longer functioning according to specifications. If damaged parts are used, the following problems may occur: - Accidents and personal injury - Loss of approvals - Violation of EMC-regulations...
Operating instructions - Lütze AirSTREAM - SR032 8.2 Frame system overview and dimensions The maximum load changes depending on the configuration. Detailed information on the determination of the respective load limits can be found in chapter " Load limits of screws and rails".
Operating instructions - Lütze AirSTREAM - SR032 Explanations A = Frame depth B = Profile width / Support rail width C = Frame width D = Profile length / Support rail length L = Frame length 1898 ±1 [mm] X = Earthing / EMC profile Y = Assembly type variants M6 single bolted (10 Nm)
Operating instructions - Lütze AirSTREAM - SR032 8.2.2.1 Mounting of assembly type I / Option X50 50 mm are added to the profile length. The sum results in the frame width. Use the outer screw holes. 8.2.2.2 Mounting of assembly type II / Option X00 Frame width and profile length are identical.
Operating instructions - Lütze AirSTREAM - SR032 8.2.3 Frame depth (A) Bracket type Depth A [mm] Depth A [mm] HS & HA MS & MA 113,5 83,5 53,5 8.2.4 Profile width / support rail width (B) Profile type Width B [mm] Profile type Width B [mm] HS040...
Operating instructions - Lütze AirSTREAM - SR032 8.2.6 Load limits of screws and rails The maximum loads and torques of the screws (M8) must be observed. If the maximum load is exceeded, mechanical failure (breakage) of the material can occur, which can lead to hitting/crushing. Wear appropiate protective clothing.
Operating instructions - Lütze AirSTREAM - SR032 8.2.7.1 Edge protection for rail profiles module (HS) Part.-No.: 380090.0010 The standard HS module comes with edge protection. Possible damage to the cable sheath on aluminium edges is excluded with the edge protection. Manual assembly can be carried out smoothly. Use edge protection of the DIN rail profile modules to avoid injuries at sharp edges of the modules.
Operating instructions - Lütze AirSTREAM - SR032 8.2.7.2 Edge protection for MS assembly profiles (MS) Part-No.: 380091.0010 The standard MS module comes with edge protection. Possible damage to the cable sheath on aluminium edges is excluded with the edge protection. Manual assembly can be carried out smoothly. Use edge protection for MS assembly profiles to avoid injuries at the sharp edges of the module.
Operating instructions - Lütze AirSTREAM - SR032 8.2.7.3 Edge protection for shunt profile RG035 Part no.: 380093.0010 By default, shunt profiles are NOT equipped with edge protection. These must be ordered seaparately as accessories. Possible damage to the cable sheath on steel edges is excluded with the edge protection.
Operating instructions - Lütze AirSTREAM - SR032 9 Assembly 9.1 Assembly of the AirSTREAM frame Decide in advance: Pre-assembled or self-assembly. We can supply the standard frame models or customer-specific designs completely assembled. As an additional option, all rails as modules are also available for final assembly in-house. We are happy to advise you.
Operating instructions - Lütze AirSTREAM - SR032 9.2.2 Step 2: Construction of a profile module Depending on the type of assembly, the inner or outer screw holes are used. Make sure that the screws used to secure the profile are tightened with a torque of 8 Nm.
Operating instructions - Lütze AirSTREAM - SR032 9.2.3 Step 3: Prepare the support rail 1. Cover caps (edge protection) on support rail (SR032) 2. Arrange the two vertical SR032 support rails in parallel. The outer dimension corresponds to the required frame width (see mounting type I (X50 = frame width = profile length + 50mm) or mounting type II (X00 = frame width + profile length = identical).
Operating instructions - Lütze AirSTREAM - SR032 9.2.4 Step 4: Mount profile module onto SR032 support rail The profile modules can be mounted on the SR032 support rail in 3 different ways. Make sure that the screws used to secure the profile are tightened with a torque of 10 Nm.
Operating instructions - Lütze AirSTREAM - SR032 9.2.5 Step 5: Aligning the following modules ▪ Profile difference Steel-Steel = 60 mm (when using comb lids KD06) -> to move 6 holes When aligning the profile modules, pay attention to the distances. The distance from steel edge (without combs) to steel edge is 60 mm, when using the comb lid KD060, or see the respective distances in the following section.
Operating instructions - Lütze AirSTREAM - SR032 9.2.5.1 Comb lid associated distances There are a total of six types of comb lids of different widths. The following table shows the associated distances: KD040 Art-No. KD050 Art-No. 380810.2000 KD060 Art-No. 380820.2000 380800.2000 Distance Steel-Steel 50 mm Distance Steel-Steel 60 mm...
Operating instructions - Lütze AirSTREAM - SR032 9.2.5.3 Attach the comb lid vertically The KD120 comb lid (art no. 380880.2000) is also intended to close the gap vertically between two wiring frames. In addition, the accessory "Fixing Set Vertical Comb Cover" Is also available Part no. 380279.0010. It consists of::...
Page 51
Operating instructions - Lütze AirSTREAM - SR032 Step 1: Insert the M6 sliding nut (Part no. 380274) on each side about 5 times. Step 2: Allow the M6 sliding nut (Part no. 380274) to protrude approx. 3 mm and tighten with M6 grub screw (Part no.
Operating instructions - Lütze AirSTREAM - SR032 9.2.6 Step 6: Fasten grounding screw, cable clamp- and EMC module On the EMC rail, the shields stripped in the contact area are metallically connected over a large area using clamps or metal cable ties. Cable ties for fixing the insulation or cable clamps for strain relief can be attached to the die-cuts.
Operating instructions - Lütze AirSTREAM - SR032 9.2.7 Step 7: Insert lids to close gaps. 9.2.8 Step 8: Attach edge protection Press the edge protection at the ends of the profiles. Edge protection is usually delivered pre-assembled. If not, press the edge protection at the ends of the profiles.
Operating instructions - Lütze AirSTREAM - SR032 9.2.9 Step 9: Attach the type label to the frame Attach the supplied type label at the top right of the frame.
Operating instructions - Lütze AirSTREAM - SR032 9.2.10 Step 10: (Optional) Assembly of shunt rail modules “Screw attachment via shunt Also read in advance chapter modules”. The RG020 or RG035 shunt profile modules are used for vertical mounting of devices via a sliding nut channel.
Operating instructions - Lütze AirSTREAM - SR032 9.2.10.2 Example: Shunt profile module RG035, mounted via 3 modules The use of shunt profile module RG035 causes a massive stiffening of the frame. Howver, Friedrich Lütze GmbH cannot provide any information on the masses of the payload and does not accept any liability, because the variance in terms of masses and geometric constellations of the applications is not foreseeable.
Operating instructions - Lütze AirSTREAM - SR032 9.2.11 Step 11: Closing the gaps between multiple modules The comb covers must first be cut to the correct profile width, since the comb cover profiles are supplied with a length of 2 m. We recommend to carry out the "Close the distances"...
Operating instructions - Lütze AirSTREAM - SR032 11 Commissioning 11.1 Attach the frames and accessories in the control cabinet It does not matter whether the frame is fitted and wired inside or outside the control cabinet. The frame can now be installed in the control cabinet. For this purpose, Friedrich Lütze GmbH offers accessories and suitable adaptation and mounting sets for all common control cabinet types.
Operating instructions - Lütze AirSTREAM - SR032 11.2 Attach adapting bracket to SR032 The LÜTZE AirSTREAM wiring system is compatible with all common control cabinets. Suitable installation kits exist for the corresponding housings Example: Part no. 38090 (single), 380901 (set DWS-00010 380901) Description: Adapting bracket set for mounting an AirSTREAM frame in a Rittal cabinet (VX...
Operating instructions - Lütze AirSTREAM - SR032 11.3 Combs 11.3.1 Step 1: Removal of combs Combs are removed with the help of a suitable screwdriver. (3)The tip of the screwdriver thereby lifts the (1) Insert the tip of the screwdriver under the comb out of the profile.
Operating instructions - Lütze AirSTREAM - SR032 11.3.2 Step 2: Install comb variants and AirBLADE Various comb variants or an AirBLADE module can now be inserted into the exposed position. All modules have the same width. 1. z.B.: 380245.0010 – Wiring comb Optional comb with 2 chambers for 18 ×...
Operating instructions - Lütze AirSTREAM - SR032 11.4 Additional information for AirSTREAM Compact 11.4.1 AirSTREAM Compact frame assembly The component serves as base and compensation (rail height). Slide nut M6 Side support Edge protection Shunt profile RG020 Support / Glide nut cage CSMK Flat head screw M6 Make sure that you tighten the screws with a torque of 8 Nm.
Operating instructions - Lütze AirSTREAM - SR032 11.4.3 Side support - module mounting The support (part no. 346364.0010, type CST 7 set) is a module fastening and is attached e.g. under metal butt straps.
Operating instructions - Lütze AirSTREAM - SR032 11.5 Earthing 11.5.1 Proper earthing of wiring frames All frames must be earthed at one point (prerequisite: all profiles were also professionally screwed together). Profiles with earthing terminals that could be dismantled must be connected to the central end with a grounding cable.
Operating instructions - Lütze AirSTREAM - SR032 11.5.2 Earthing kit 11.5.2.1 Earthing kit ES8 (M8) for SR032 Support rails Ribbon cable grounding device e.g. 346123.0010 Use an earthing cable for earthing measures, sheath: green/yellow, the ring cable lug the cross- section of the earthing cable must be selected according to the standard.
Operating instructions - Lütze AirSTREAM - SR032 11.5.2.2 Earthing kit ES6 (M6) for shunt profiles (RG0xx) Use an earthing cable for earthing measures, sheath: green/yellow, the ring cable lug the cross- section of the earthing cable must be selected according to the standard. For shielding, earthing straps must always be used.
Operating instructions - Lütze AirSTREAM - SR032 11.6 Mounting of components Drilling is not possible due to the integrated fastening technology. All components can also be attached to the DIN rail (HS profiles) or with screws (MS profiles). All components can be freely positioned and attached as required. The rails are available in different heights.
Operating instructions - Lütze AirSTREAM - SR032 11.8 Schraubbefestigung auf einem Steg Komponenten mit Befestigungsbohrungen können direkt mit Hilfe einer passenden Schraube und Gleitmutter auf die Stege geschraubt werden. 11.9 Screw attachment via shunt modules Alternatively, the LÜTZE HS profile can also In the case of components with several be used.
Operating instructions - Lütze AirSTREAM - SR032 11.9.1 Attachment with several attachment bore holes In the case of components that have several vertical attachment boreholes, the LÜTZE AirSTREAM shunt profile modules can also be attached over several profiles. Normally, they are securely attached on the upper and lower profile..
Operating instructions - Lütze AirSTREAM - SR032 12 Operation The following videos show the further handling with the wiring frame and ist professional use. 12.1 Video Turorial "Control Cabinet Wiring" With the AirSTREAM wiring system for the control cabinet, Friedrich Lütze GmbH offers a comprehensive solution for homogenizing the control cabinet climate.
Operating instructions - Lütze AirSTREAM - SR032 12.3 Video Turorial "AirSTREAM Systematic Wiring" In addition to the video "Control cabinet wiring" this video can be viewed. It shows further examples, especially on the MS profiles. https://youtu.be/u3-haMLl8pU 12.4 Video Turorial "Easy wiring and rewiring" Time-saving wiring with pre-assembled wires.
Operating instructions - Lütze AirSTREAM - SR032 12.5 Video Turorial "Flexible construction with RG rails" The AirSTREAM wiring system offers a high degree of flexibility in the assembly of heavy components. https://youtu.be/xlbin_IUQKs 12.6 Video Turorial "AirBLOWER and AirBLADES" The use of the AirBLOWER and the AirBLADES to achieve a homogeneous control cabinet climate is shown here.
Operating instructions - Lütze AirSTREAM - SR032 13 Maintenance AirSTREAM mounting frames, must be installed in a closed control cabinet. Otherwise, damage can be caused by the ambient temperature, humidity or dust. For reliable operation, please observe the instructions for transport, assembly, storage, enviromental conditions and the national applicable installation regulations.
Operating instructions - Lütze AirSTREAM - SR032 14 Disposal The dismantling and disposal must be carried out by qualified personnel. Mind the valid environmental standard of your country for the decommissioning and Disposal of the expansion modules. For the final shutdown, the device has to be disassembled.
Operating instructions - Lütze AirSTREAM - SR032 15 Service If you have any questions about the product or if you have any requests for repairs, please contact: Friedrich Lütze GmbH Bruckwiesenstraße 17-19 D-71384 Weinstadt GERMANY / DEUTSCHLAND Phone: +49 7151 6053-0 Fax: +40 7151 6053-277 E-Mail: info@luetze.de Internet:...
Operating instructions - Lütze AirSTREAM - SR032 16 Revision history Version Revision Reviser Date New document A. Berk 10/12/2021 D. Briem S. Rack Subject to technical changes. This operating instruction must be kept for further use!
Need help?
Do you have a question about the AirSTREAM SR032 and is the answer not in the manual?
Questions and answers