Kon-TEC KT-LFPES512100 Installation Manual

Lifepo 4 lithium iron phosphate lifepo4 battery pack
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OPERATION AND MAINTENANCE
MANUAL
LITHIUM IRON PHOSPHATE
LIFEPO4 BATTERY PACK
51,2V 100Ah
KT-LFPES512100
LEGAL PROVISIONS
This manual describes in detail the requirements and procedures for safe installation and operation of Kon-TEC lithium battery pack. Please read this manual carefully,
only qualified persons are allowed to install, operate and maintain the system, otherwise it may cause product damage or personal safety risks.
Any actions against safety operation, or do not follow rules of this manual and limited warranty letter, will void warranty and qualification of this product. Meanwhile, the
manufacturer will be not responsible for the product damage, property damage, personal injury or even death.
The information contained in this manual is accurate when it's issued. Kon-TEC reserve right to change specification (such as optimization, upgrade or other operations)
without prior notice, please always view the latest document via QR code. In addition, please noted that the diagrams/schematics in this document are used to help
understand system configuration and installation instructions, which may be different from the actual items at the installation.
LEGAL TERMS
Kon-TEC will retain the copyright of this document, do not extract, copy or translate in any ways without the written permission.
ON-LINE INSTRUCTIONS IN POLISH AND ENGLISH
CONTENT
1. Information...........................................................................................................................................................................2
1.1 Validity....................................................................................................................................................2
1.2 Target Group.....................................................................................................................................2
1.3 Levels of warning messages................................................................................................2
1.4 Symbol Description....................................................................................................................2
1.5 Abbreviation Description.......................................................................................................3
2. Safety.......................................................................................................................................................................................3
2.1 Safety precautions......................................................................................................................3
2.2 Safety instructions.....................................................................................................................4
2.2.1 Safety gear........................................................................................................4
2.2.2 Emergency safety measures.............................................................4
2.2.3 Other Tips.........................................................................................................4
3. Product Overview..........................................................................................................................................................5
3.1 Introduction........................................................................................................................................5
3.2 Features................................................................................................................................................5
3.3 Specification.....................................................................................................................................6
3.3.1 Dimension..........................................................................................................6
3.3.2 Parameters.......................................................................................................6
3.3.3 Panel Interface...............................................................................................7
3.4 Protection function....................................................................................................................9
4.4 Installation....................................................................................................................................................................10
4.1 Preparation.......................................................................................................................................10
4.1.1 Safety Compliance.....................................................................................10
4.1.2 Environment...................................................................................................10
4.1.3 Tools......................................................................................................................10
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https://kon-tec.eu/kt-lfpes512100
Instrukcje on-line w języku polskim i angielskim
4.2 Inspection.........................................................................................................................................10
4.2.1 Unpacking........................................................................................................10
4.2.2 Scope of delivery......................................................................................10
4.2.3 External cable kits.....................................................................................14
4.3 Start Installation...........................................................................................................................15
4.3.1 Remainder.........................................................................................................15
4.3.2 Procedures.......................................................................................................15
4.3.2.1 Rack mounted..............................................................16
4.3.2.2 Stack mounted...........................................................16
4.3.2.3 Wall mounted...............................................................17
4.3.2.4 Floor mounted...........................................................18
4.3.3 Tips........................................................................................................................19
5.5. Cable connection and commissioning.................................................................................................20
5.1 Get battery ready.......................................................................................................................20
5.2 Grounding cable connection...........................................................................................20
5.3 Communication cable connection..............................................................................20
5.4 DC power cable connection................................................................................................21
5.5 Connecting with inverter.....................................................................................................22
5.6 Commissioning............................................................................................................................24
5.7 Switch off battery......................................................................................................................24
6. Troubleshooting and FAQ....................................................................................................................................25
7. Transport, Storage......................................................................................................................................................25
8. Disposal of battery....................................................................................................................................................25
9. Appendix - inverters / chargers connections........................................................................................26
Boya-Żeleńskiego 12, 35-105 Rzeszów
T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu
https://www.kon-tec.eu/
Kon-TEC sp. z o.o.

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Summary of Contents for Kon-TEC KT-LFPES512100

  • Page 1: Table Of Contents

    LEGAL PROVISIONS This manual describes in detail the requirements and procedures for safe installation and operation of Kon-TEC lithium battery pack. Please read this manual carefully, only qualified persons are allowed to install, operate and maintain the system, otherwise it may cause product damage or personal safety risks.
  • Page 2: Information

    1. INFORMATION 1.1 VALIDITY This document is valid for: KT-LFPES512100 Battery Pack. 1.2 TARGET GROUP This document is intended for qualified persons and operators. Only qualified persons are allowed to perform the activities marked in this document with a warning symbol and the caption „Qualified person”.
  • Page 3: Abbreviation Description

    Battery system/cluster Multiple KT-LFPES512100 battery pack connected in parallel with power, communication and grounding cables and installation auxiliaries. Battery management system. Electronical Unit to ensure lithium cells’ safety and display information or control the battery work mode. State of charge. The battery state of charge refers to the percentage of the remaining capacity and rated capacity of the battery.
  • Page 4: Safety Instructions

    The battery has been designed and tested in accordance with international (such as UL, IEC, UN38.3 etc.) safety requirements. However, due to various factors during the whole lifetime process, Kon-TEC cannot guarantee absolute safety, in order to prevent personal injury and property damage and ensure long-term operation of the battery, please do read the below section carefully to operate the battery and handle emergency situations.
  • Page 5: Product Overview

    3.1 INTRODUCTION The KT-LFPES512100 battery is designed for residential application and works as a storage unit in the photovoltaic system. It is a 51.2V lithium battery system, with BMS inside. It could be operated in both on-grid, back-up and off-grid modes with compatible inverters. Below is the general schematic of an ac-coupled system with the batteries.
  • Page 6: Specification

    Max parallel number 32pcs Operation temperature 1 Charge: -5~50ºC Discharge:-10~50ºC Storage temperature 0ºC<T<30ºC <6 months @off mode -10ºC<T<45ºC <3 months Recommended 15~35ºC, 5~75%RH environment Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 6/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 7: Panel Interface

    3.3.3.1 D: DRY CONTACT Type NO Output1, Charge enable/disable signal NO Output2, discharge enable/disable signal Passive INPUT signal. Rapid Shut Down function for US Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 7/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 8 Slave: keep default setting PROTOCOL ID CANBUS CONNECTION RS485 CONNECTION DIP SETTING (MASTER BATTERY) Victron/SMA/Studer Innotec/Sofar Voltronic/RCT/MPP/Alpha outback/Phocos X000000 Sol-Ark/Solis/Goodwe/Deye/ Growatt/SAJ/LUXPOWER Megarevo/INVT/Sermatec/ TBB/MUST/Sunsynk X000010 Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 8/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 9: Protection Function

    Low-power mode to be over-discharged and PUVP back to the release voltage range or there is efficient charge current. damage battery. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 9/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 10: Inspection

    Follow the emergency measure if there is water invasion or electrolyte and gas leakage. Contact your supplier within 24 hours if any product failure happens. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 10/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 11: Scope Of Delivery

    QTY. Rack mounted kits A: Float nuts M6 6pcs (Packing with general materials, with mark on the carton) B: Combination Screw 4pcs Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 11/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 12 1pcs Wall mounted kits A: External hexagon slotted combination screw 6pcs (Packing using separately carton) B: Cross recessed recessed combination screw 2pcs Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 12/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 13 F: Battery to battery communication cable 1pcs G: Base 1pcs H:Decorative panel 1pcs I: Side fixing parts 2pcs J: Expansion bolt M6*50 6pcs Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 13/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 14: External Cable Kits

    Customers need buy it separately, the information are as below. MOUNTED KITS MATERIAL DETAIL QTY. TYPE 1pcs Power cable 1pcs E: Battery to battery grounding cable 1pcs Grounding cable Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 14/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 15: Start Installation

    CAUTION Ensure that no lines are laid in the wall which could be damaged when drilling holes. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 15/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 16: Rack Mounted

    VI. The maximum number in each stack is 4 modules. VII. Finish the cable connection Note: Do not stack the batteries directly. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 16/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 17: Wall Mounted

    VIII. Finish the cable connection Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 17/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 18: Floor Mounted

    50 mm, insert the bolt. IX. Fix the hang ear with battery and fasten the bolt with nut. Finish the cable connection Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 18/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 19: Tips

    ANY others installations, please avoid the battery directly contacting the ground and avoid of high salinity, humidity to prevent the product from rusting and corrosion. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 19/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 20: Cable Connection And Commissioning

    The BMS inside the battery pack will automatically terminate BOTH end of CANBUS pins, DO NOT need to plug the 120Ω terminator again. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 20/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 21: Dc Power Cable Connection

    5.4.1 Take out battery to battery power parallel cable. 5.4.2 Insert the Plug into the power socket until you hear the ‘click’ sound. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 21/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 22: Connecting With Inverter

    Note: NOTICE Choose the suitable disconnection breaker considering the inverter power/current, rated voltage, tripping characteristic etc. Wiring diagram allowed: Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 22/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 23 The maximum tolerance current of each power cable and terminal is 125A, 100A for continuously is suggested, please use corresponding number of power cable pairs according to the field configuration and local connection requirements, standards, and directives. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 23/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 24: Commissioning

    5.7.1 Turn off the inverter. 5.7.2 Turn off the disconnection breaker if there is any. 5.7.3 Turn off all batteries signal switch. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 24/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 25: Troubleshooting And Faq

    Disposal of battery must comply with the local applicable disposal regulations for electronic waste and used batteries, please review your local Battery recycling or management regulations or contact your supplier for more information. Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 25/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 26: Appendix - Inverters / Chargers Connections

    Connect with SMA inverter/charger Connect with Schneider inverter/charger Connect with Studer inverter/charger Connect with GOODWE hybrid inverter Connect with Sol-Ark hybrid inverter Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 26/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 27 Connect with Solis inverter Connect with Deye hybrid inverter Connect with SUNSYNK hybrid inverter Connect with SAJ hybrid inverter Connect with LUXPOWER inverter Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów 27/28 T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu...
  • Page 28 Connect with MUST inverter Connect with Alpha & Outback energy inverter Connect with Voltronic inverter Connect with Phocos inverter Connect with Mpp solar inverter Kon-TEC sp. z o.o. Boya-Żeleńskiego 12, 35-105 Rzeszów T: +48 572 001 151 E: info@kon-tec.eu W: www.kon-tec.eu 28/28...

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