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Hettich Blue Max Modular Basic Manual

Accessories and replacement parts list
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Blue Max Modular
Accessories and Replacement Parts Lists
Blue Max Modular Basic
Blue Max Modular Advanced
Blue Max Modular Basic Plus
Blue Max Modular Advanced Plus
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Technik für Möbel

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  • Page 1 Blue Max Modular Accessories and Replacement Parts Lists Blue Max Modular Basic Blue Max Modular Advanced Blue Max Modular Basic Plus Blue Max Modular Advanced Plus Blue Max Modular Professional Technik für Möbel...
  • Page 3 Please read these Operating instructions before you start to use the machine. All of the steps The BLUE MAX Modular can be used for installing HETTICH involved in setting and operating the machine are described below hinge systems and connecting fittings.

  • Page 4: Table Of Contents

    1.0 Contents Page Seite Assembly 3A/3D (Z-axis) Contents 8.10 Assembly 3B (drilling-unit mount) General Safety Precautions 5 - 6 8.11 Assembly 3C (drilling-depth adjuster) Equipment Level Supplied 8.12 Assembly 4 (fence) Installation and Connection 8.13 Assembly 5 (work bench) 8.14 Assembly 6 (work-bench extension) Assembly 8.15 Assembly 7 Remove transport brace from drilling head...

  • Page 5: General Safety Precautions

    2.0 General Safety Precautions C) Tools Only use tools that have been tested and are of the type suitable for mechanical feeding! Attach tools securely! 1. Observe information provided by manufacturers of tools with You must read and follow these safety precautions before clamping systems (also refer to the section on changing drill bits assembling and starting up the machine.
  • Page 6 I) Safety zone 7. Only use lubricant grades designated by the manufacturer. When handling oils and greases, observe the safety regulations Do not reach into the machine’s working zone while the applicable to the product concerned. machine is running! 8. Only use genuine replacement parts from the manufacturer or, 1.

  • Page 7: Equipment Level Supplied

    3.0 Equipment Level Supplied for Blue Max Modular Types Equipment level supplied Work bench, 800 mm Work bench, 3000 mm Depth adjustment facility (Y-axis), 0 - 100 mm Depth adjustment facility (Y-axis), 0 - 550 mm, with LC display Lengthways adjustment facility (X-axis), 0 - 2200 mm, (toothed belt/hand wheel) with LC display Revolving fence with individual cam Caterpillar drive Operator’s control box with additional functions...

  • Page 8: Connecting To Suction Extraction System

    4.4 Connecting to suction extraction system Connect the machine to a suction extraction system. Connection to a suction extraction system is compulsory and must be done using a flexible hose of flame-retardant quality. Push the extraction hose (see table below for diameters) from the suction extraction system onto the extractor hose connector and fix it in place with a hose clamp.
  • Page 9 Each 3-phase motor is configured for 2 mains voltages You will find the motor ON switch or switches on the rear of your (e.g. 220/380 volts). If necessary, the voltage can be changed Blue Max or in the switchbox. at cable terminal connections at the motor ON switch on the switch panel.
  • Page 10 Wiring diagram for 380 V -X1/1 L1 L2 L3 -X1/1 -1F1 M1,5A -1S1 2 4 6 1 3 5 -1P1 1 3 5 2 4 6 220V~ -1T1 1,5A U V W 5x1,5 -1M1 24V DC 2800 U/min. Drilling unit 1,6 kW L1 L2 L3 N 3x400V, 50Hz...

  • Page 11: Setting Up The Machine

    4.7 Setting up the machine This means that one full turn of the knurled nut produces a height change of 2 mm. The scale shows the distance remaining between drill-bit cutting a) Fence (Basic) edge and supporting surface. Release the palm grips and slide the fence with the clamping blocks For example, into the top slot in the aluminium base profile as far as the scale board thickness = 19 mm –...

  • Page 12: Mounting And Changing The Drilling Unit

    The scale shows the distance remaining between centre of drill-bit tip and the supporting surface. For example, board thickness = 19 mm – centre bore; setting on scale = 9.5 mm Setting drilling depth The drilling depth for drilling horizontally can be set by means of the knurled nut and then by fixing the setting with the counternut.

  • Page 13: Drill Chuck / Changing Drill Bits

    5.4 Drill chuck / changing drill bits Horizontal clamping device Drilling-unit grip The drilling units come with ready-mounted standard or Locking bolt quick-change chucks and are intended for chucking Hinged extractor hood carbide-tipped drill bits with a nominal length of 57 mm, 10-mm shaft with clamping face and centring tip.

  • Page 14: Operating The Machine

    6.0 Operating the Machine 6.1 Pushbuttons and switches 6.1-A 6.1-B EMERGENCY STOP switch (STOP) Changeover lever EMERGENCY-STOP NOT-AUS The STOP switch must be pressed when resetting the machine This changeover lever can be used for mechanically limiting the (e.g. changing drilling unit) or in case of an emergency. This returns retraction height of the vertical unit.
  • Page 15 Selectors on the switchbox Releasing the hold-down clamps This pushbutton allows you to release activated hold-down clamps. Drilling / insertion unit activation This pushbutton allows you to start the drilling / insertion unit. START Depending on the position the selector switch is set to for horizontal or vertical drilling, this pushbutton activates the drive and pneumatic stroke of the relevant unit.

  • Page 16: Stops / Hold-Down Clamps

    Caterpillar drive - left / adjustment / right grips on the fence and, after setting, retightening them. The scale shows the spacing in relation to the main spindle (hinge cup), scale is offset by 32 mm in relation to the axis left right of the rear spindle row.

  • Page 17: Position Drilling Units / Caterpillar Drive

    "PowerOn" (battery replacement) the offset value = 0. should be replaced by HETTICH as soon as possible. 6.3.4 ERROR The MA508 goes into "ERROR" status irrespective of whether the 6.4 Position drilling units /...
  • Page 18 Set selector switch the to the right-hand position for automatic caterpillar drive. Release the cam lock by pressing button and set a cam at the chosen position. The cam locks in place on letting go of button Position the drilling unit on the X-axis at the chosen drilling position and clamp the caterpillar fence in place again with the locking handle.

  • Page 19: Vertical Drilling / Indexing Stops

    6.5 Vertical drilling To drill vertically, the selector switch on the switch panel must be moved over from left to right. (Figure 6.1-C) The switch must be set to the "vertical" position so that the vertical drilling unit can be activated. Changeover lever must be set to the left-hand position for "drilling only".

  • Page 20: Horizontal Drilling

    6.6 Horizontal drilling 6.7 Drilling System 32 hole lines / indexing stops (Basic / Basic Plus) Working with 32 mm hole spacing Virtually all fittings, such as connecting fittings, hinge mounting plates, drawer runners, flap stays, garment rail supports, magnetic catches, shelf supports, cabinet suspension brackets, espagnolette To drill horizontally, the selector switch on the switch panel...

  • Page 21: Drilling Holes For Fittings And Inserting Fittings

    System 32 hole pattern table 9. Initiate insertion process by pressing switch and end it by letting go. Always keep start button pressed until drilling/insertion depth is reached. Swing die up. Release hold-down clamp by pressing yellow button. Remove workpiece. 128 160 192 224 256 288 Warning: 320 352 384 416 448 480 512 544 576 608...

  • Page 23: Accessories And Replacement Past Lists

    Blue Max Modular Accessories and Replacement Parts Lists Blue Max Modular Basic Blue Max Modular Advanced Blue Max Modular Basic Plus Blue Max Modular Advanced Plus Blue Max Modular Professional Technik für Möbel...

  • Page 24: List Of Accessories

    Interchangeable drilling unit, System 32 hole line, 19 spindles, with quick-change chuck 9 083 836 Interchangeable drilling unit, hinge, Hettich drilling pattern 9 079 509 Interchangeable drilling unit, hinge, Hettich drilling pattern with QCC 9 083 837 Interchangeable drilling unit, System 32, connecting fittings, 4 spindles with QCC 9 079 477...
  • Page 25 7.2 Installation Instructions: 4) Now switch the laser on by moving the slide switch labelled ON/OFF to the up position. Now turn the Accessory “Adjustable Centre Stop” laser in the ball head in all directions so that the laser beam is parallel with the plate edge and coincides with the zero point on the machine.

  • Page 26: Installing The Foot Switch

    7.4 Installing the foot switch 7.5 Installation Instructions: Accessory Continuation Stops 1) Important: Important: Before you start to install the foot switch, Before installing the continuation stops, disconnect the machine disconnect the machine from the power and from the power and compressed-air supply! compressed-air supply! Foot-switch hose 2) Detach the compressed-air hose at the rear of the manually...

  • Page 27: Installation Instructions

    7.6 Installation Instructions: Accessory Press-In Frame Important: Before installing the press-in frame, disconnect the machine from the power and compressed-air supply! 1) First screw the hand lever into the hole provided 6) Setscrews are provided on both sides as a means of pressing (position ) at the bottom right of the press-in frame the fitting in exactly vertically.

  • Page 28: Installing The Arm Extension

    7.7 Installing the Arm Extension Important: Before installing the arm extension, always disconnect the machine from the power and compressed-air supply 1) Unscrew the clamping arm from the machine by undoing the palm grip (position 2) Fit the clamping-arm extension between clamping arm and the point where it is attached to the machine.

  • Page 29: Installation Instructions: Accessory

    7.8 Installation Instructions: Accessory Press-In Frame for Combination Drilling Unit Important: Before installing the press-in frame, disconnect the machine from the power and compressed-air supply! 1) First screw the hand lever into the hole provided (position ) at the bottom right of the press-in frame and lock it in place with the 13 mm nut.

  • Page 30: Combination Drilling Unit

    7.9 Installation Instructions: 7.10 Installation Instructions: Combination Drilling Unit Additional Hold-Down Clamp Before using the combination drilling unit, you must 1) Using the hexagon socket screws, fasten the baseplate unscrew the Festo contact switch. with the clamping cylinder (instead of the insertion die) to the press-in frame.
  • Page 31 4) Set clamping cylinder return stroke at the throttle-type non-return valve. 7.11 Drilling pattern for number 6 / 7 Interchangeable drilling unit, hinge, Hettich drilling pattern 7.12 Drilling pattern for number 8 Interchangeable drilling unit, System 32, connecting fittings, 4 spindles with QQC...

  • Page 32: Replacement Parts Lists For Blue Max Modular

    8.0 Replacement Parts Lists for Blue Max Modular 8.1. Basic Assemblies The replacement numbers are shown in the relevant detailed assembly drawing. 8.2 Basic Plus Assemblies The replacement numbers are shown in the relevant detailed assembly drawing.

  • Page 33: Advanced

    8.3 Advanced Assemblies The replacement numbers are shown in the relevant detailed assembly drawing. 8.4 Advanced Plus Assemblies The replacement numbers are shown in the relevant detailed assembly drawing.

  • Page 34: Professional

    8.5 Professional Assemblies The replacement numbers are shown in the relevant detailed assembly drawing. 13/14 8.6 Assembly 1A (basic frame) 11571 11743 11568 Replacement Quantity Designation part number 11571 Basic pillar, cast 11743 Channel fixture, basic pillar 11568 Base profile, 60 x 60...

  • Page 35: Assembly 1B (Basic Frame, Small)

    8.7 1B Assembly (basic frame, small) 11410 11977 11567 11689 Replacement Quantity Designation part number 11567 Base profile, 60 x 60, left 10977 Channel fixture, basic pillar 11689 Base profile, 60 x 60, right 11410 Basic pillar, cast 8.8 Assembly 2 (workpiece clamping) Accessory 11865 9401...

  • Page 36: Assembly 3A/3D (Z-Axis)

    8.9 Assembly 3A/3D (Z-axis) 3A: Basic Plus Advanced Plus Professional incl. 11723, 11725 3B: Basic Advanced incl. 11731 11736 11728 6198 11864 11724 11682 11714 11731 11735 11540 11713 11723 11725 11734 Replacement Quantity Designation part number 11864 Holder, releasable non-return valve 11714 Pneumatic cylinder 6198...

  • Page 37: Assembly 3B (Drilling-Unit Mount)

    8.10 Assembly 3B (drilling-unit mount) 11433 9450 11684 11683 11541 11601 Replacement Quantity Designation 11727 part number 11601 Spacer ring 11550 11433 3-phase AC motor, 1.6 kW 11910 11727 Fixture, "motor OFF" valve 9450 Straight screw connection 11685 11541 Drilling-unit mount 11685 Pawl, lifting unit 11910...

  • Page 38: Assembly 4 (Fence)

    8.12 Assembly 4 (fence) 11792 11794 9141 11751 11793 11744 11744 11795 Replacement Quantity Designation part number 11792 Stop profile 11744 T-slot block, 25 x 6 11751 T-slot block, 15 x 4 9141 Palm grip, M8 x 25 11794 Fence pendulum 9462 Bracket for fence 11795...

  • Page 39: Assembly 6 (Work-Bench Extension)

    8.14 Assembly 6 (work-bench extension) 11797 11798 11835 Replacement Quantity Designation part number 11797 Supporting profile 11835 T-slot block for extension 11798 Channelled strip, plastic, red 8.15 Assembly 7 (transversal adjustment with LC display) Replacement Quantity Designation part number 6800 Short-stroke cylinder D50H10 11697 Baseplate, transversal adjustment...

  • Page 40: Assembly 8 (Fence Without Depth Adjuster)

    8.16 Assembly 8 (fence without depth adjuster) 11847 11848 11684 11941 11927 Replacement Quantity Designation part number Aluminium profile, 25 x 25 11927 Short-stroke cylinder D20 H4 11684 Thrust washer 11847 Stop block 11848 Stop, support 11941 Cylinder retaining bracket 8.17 Assembly 9 (work bench tool slide) 11800 11851...

  • Page 41: Assembly 10 (Work-Bench Extension, Tool Slide)

    8.18 Assembly 10 (work-bench extension, tool slide) 11853 11789 11850 11849 Replacement Quantity Designation part number 11850 Supporting profile, 30 mm 11853 Delrin slideway, extension 11798 Channelled strip, plastic, red 11849 Support, supporting profiles 8.19 Assembly 11 (X-axis with LC display) 11859 11545 11857...

  • Page 42: Assembly 12 (X-Axis Adjustment By Toothed Belt And Hand Wheel) 8.21 Assembly

    8.20 Assembly 12 (X-axis adjustment by toothed belt and hand wheel) 11708 11709 5056 11817 11712 5564 11860 5432 11761 11711 Replacement Quantity Designation 11710 part number 11860 Toothed belt tensioner 11818 DU bush 11817 Pinion t = 32 11816 Hinged grip, hand wheel 11816 11761...

  • Page 43: Assembly 15B (Horizontal Drilling Unit)

    8.22 Assembly 14 (caterpillar drive – only possible with assembly 13) 11869 11873 11868 11705 11703 11706 11718 11546 2689 11871 11892 Replacement Quantity Designation 11839 11866 part number 11873 Aluminium profile 30 x 30 11871 Engagement bar 11870 Fixing clip 11869 Mandrel, individual cam 2 11868...

  • Page 44: Assembly 18 (Operator's Control Box)

    9461 8.24 Assembly 18 (operator’s control box) 9996 11782 11604 7536 7537 3463 11607 11890 11612 11610 11608 11889 1897 4481 10055 11909 10058 11606 7621 7619 11897 7616 7628 7619 11841 7616 Replacement Quantity Designation Replacement Quantity Designation part number part number 7619 Fastening adapter...

  • Page 45: (Suction Extractor, Horizontal Drilling)

    8.26 Assembly 23 (suction extractor, horizontal drilling) 11803 11751 Replacement Quantity Designation part number 11803 Extractor hood, plastic, black 11751 T-slot block for profile 30 8.27 Assembly 26 (suction extractor, horizontal drilling under moving axis) 11885 11887 Replacement Quantity Designation part number 11885 Extractor hood connector for horizontal drilling...
  • Page 46 8.28 Assembly 19 (pneumatic system "lock transversal adjustment") 7019 3463 3463 10055 7019 10058 10055 10058 10053 10049 10057 10054 10056 9113 9113 6174 4481 3413 10049 11804 9454 Replacement Quantity Designation 3469 part number 9113 Pushbutton, 3/2 valve, manually operated 10057 Mushroom button "RED"...

  • Page 47: Replacement Part Lists For Drilling Unit

    9.0 Replacement Parts Lists for Drilling Unit 9.1 Spindle types (AS=drive spindle / BS=drilling spindle) Drive spindles AS1/AS2/AS3 Drive spindle AS1 11602 Replacement Quantity Designation part number Drive spindle, type: 1 11811 11602 Bowex coupling 11601 11811 Feather key, plastic 11601 Spacer ring, Bowex coupling 3697...
  • Page 48 Drilling spindles BS1/BS2/BS3/BS4 11764 11761 Drilling spindle BS1 9943 Replacement Quantity Designation 9943 part number Drilling spindle, type: 1 11764 Secondary pinion 5702 5702 9943 Circlip 5702 Grooved ball bearing 11760 11760 Intermediate sleeve 11760 11759 Spindle 5702 11762 Chuck 11597 Cap for chuck 5702...

  • Page 49: Basic Plate For Drilling Units (Not For Horizontal Drilling Unit)

    9.2 Basic plate for drilling units (not for horizontal drilling unit) 11863 12016 12010 11594 11598 11599 11593 11611 Replacement Quantity Designation part number 11600 12016 Combination cover 11593 Engagement plate, large 11594 Engagement plate, small 11598 Hinge pin 11599 Hinge-pin holder 11600 Grip bar, drilling unit...

  • Page 50: Adapter Unit 3+1-Spindle Type

    9.4 Adapter unit, 3+1-spindle type, for connecting fittings 11863 11719 11619 11720 11721 11596 Replacement Quantity Designation part number Drive spindle, type:AS3 Drilling spindle, type:BS3 11596 Drilling-unit guard, front 11619 Drilling-unit housing 11719 Side plate, left 11720 Side plate, right 11721 Collar screw for drilling-unit guard 11863...

  • Page 51: Drilling Unit, 5-Spindle Type, Horizontal

    9.6 Drilling unit, 5-spindle type, horizontal 11772 11707 Replacement Quantity Designation part number Drive spindle, type: AS2 Drilling spindle, type: BS3 11772 Drilling-unit block 11707 Drilling-unit plate 9.7 Drilling unit, 8-spindle type, combination 11814 11863 11813 11726 12074 11815 11740 11719 11721 11919...

  • Page 52: Drilling Unit, 9-Spindle Type

    9.8 Drilling unit, 9-spindle type, for hole lines 11814 11813 11863 11627 11721 11621 11624 Replacement Quan- Designation part number tity Drive spindle, type: AS1 (with quick-change chuck, type: AS3) Drilling spindle, type: BS1 (with quick-change chuck, type: BS3) 11621 Drilling-unit block 11624 Drilling-unit guard...

  • Page 53: Care And Servicing

    10.0 Care and Servicing 10.3 Water separator Attention: Press the STOP switch and disconnect the machine from the compressed-air supply before carrying out care and servicing work on the machine. 10.1 General Drilling dust must be cleaned off the machine at regular intervals. 1.

  • Page 54: Troubleshooting

    11.0 Troubleshooting 11.1 Fault, causes and remedies Number Fault Fault cause Fault remedy Machine not drilling Machine not connected to the mains power supply Connect machine to mains power supply Fuse faulty Change fuse Motor running but drilling unit is not Check Bowex coupling or drive bar, replacing if necessary Machine not connected to compressed-air supply Connect machine to the compressed-air supply...

  • Page 55: Technical Specifications

    12.0 Technical Specifications 12.1 Electrics Connecting machine to the electrical power supply For your own safety, please instruct a qualified electrician to connect the machine. The machine must only be connected by a person qualified to do so. The connection data to be observed are provided on the type plate on the machine.

  • Page 56: Noise Emission

    12.3 Noise emission Determined in accordance with DIN 45635 Part 1 and DIN EN ISO 3746, the machine has a workplace-related noise emission during operation of: 84 dB (A) Tools: 1 drill bit, ø 35 mm 2 drill bits, ø 10 mm Drilling depth: 13 mm Workpiece: laminated particle board thickness = 19 mm...
  • Page 57 Pneumatic circuit diagram for Basic without horizontal drilling unit Motor ON cylinder, vertical Speed of vertical drilling stroke Clamping cylinder Lifting cylinder, vertical Motor Unclamping speed OFF valve Drilling stroke valve, vertical G1/8 R P S blowing clean R P S Unclamping pushbutton Hole-pattern selector switch...
  • Page 58 Pneumatic circuit diagram for Basic Plus without horizontal drilling unit Motor ON cylinder, vertical Speed of vertical drilling stroke Clamping cylinder Lifting cylinder, vertical Y-axis lock Motor OFF valve Unclamping speed Drilling stroke valve, vertical G1/8 R P S blowing clean R P S Unclamping...
  • Page 59 Pneumatic circuit diagram for Advanced without horizontal drilling unit Motor ON cylinder, vertical Speed of vertical drilling stroke P/E converter Pin, right Clamping cylinder Lifting cylinder, vertical Motor OFF valve Unclamping speed Drilling stroke valve, vertical G1/8 R P S blowing clean R P S...
  • Page 60 Pneumatic circuit diagram for Advanced Plus without horizontal drilling unit Motor ON cylinder, vertical Speed of vertical drilling stroke P/E converter Pin, right Lifting cylinder, Clamping cylinder vertical Y-axis lock Motor OFF valve Unclamping speed Drilling stroke valve, vertical G1/8 R P S blowing clean...
  • Page 61 Pneumatic circuit diagram for Professional without horizontal drilling unit Motor ON cylinder, vertical Speed of vertical drilling stroke P/E converter Caterpillar Clamping cylinder cylinder Pin, left Pin, right Lifting cylinder, vertical Y-axis lock Motor Unclamping speed OFF valve Drilling stroke valve, vertical z A B G1/8 R P S...

  • Page 62: Electric Circuit Diagrams

    12.6 Electric circuit diagrams Advanced and Advanced Plus without horizontal drilling unit -X1 L1 L2 L3 -1F1 M1,6A -1S1 2 4 6 1 3 5 -1P1 2 4 6 1 3 5 220V~ -1T1 DR-30-24 1,5A U V W 5x1,5 -1M1 24V DC 2800 U/min.
  • Page 63 Advanced and Advanced Plus with horizontal drilling unit L1 L2 L3 -1F1 M1,6A -1S1 2 4 6 1 3 5 1 3 5 -1P1 -1P2 2 4 6 2 4 6 1 3 5 220V~ -1T1 DR-30-24 1,5A U V W U V W 5x1,5 24V DC...
  • Page 64 Professional without horizontal drilling unit L1 L2 L3 -1F1 M1,6A -1S1 2 4 6 1 3 5 -1P1 2 4 6 1 3 5 220V~ -1T1 1,5A 5x1,5 U V W 24V DC -1M1 2800 U/min. Drilling unit 1,6 kW -X1/1 L1 L2 L3 N 3x400V, 50Hz...
  • Page 65 -2D1 -2D2 Outputs SPS Outputs SPS Siemens logo Siemens logo / extension Professional with horizontal drilling unit L1 L2 L3 -1F1 M1,6A -1S1 2 4 6 1 3 5 1 3 5 -1P2 -1P1 2 4 6 2 4 6 1 3 5 220V~ -1T1...
  • Page 66 -2D1 -2D2 Inputs SPS Inputs SPS Siemens logo Siemens logo / extension -X2 + -X2 + -X2 + -X2 + -X2 + - -X2 + - -X2 + -X2 + - -X2 + - Übersetzung korrekt ? -2D1 -2D2 Outputs SPS Outputs SPS Siemens logo Siemens logo / extension...

  • Page 67: Ec Declaration Of Conformity

    12.7 EC Declaration of Conformity EG Declaration of Conformity in Accordance with EC Directive 98/37/EC as Amended in 98/79/EC Hettich Holding GmbH & Co. oHG Vahrenkampstr. 12 - 16 32278 Kirchlengern Germany hereby declare in sole responsibility that the product...
  • Page 68 Hettich FurnTech GmbH & Co. KG Gerhard-Lüking-Street 10 32602 Vlotho, Germany Tel.: +49 57 33 / 7 98- 0 Fax: +49 57 33 / 79 82 02 www.hettich.com Technik für Möbel...

This manual is also suitable for:

Blue max modular advancedBlue max modular basic plusBlue max modular advanced plusBlue max modular professional

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