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Table of Contents
Related Manuals for FSI PT-4000-1
Summary of Contents for FSI PT-4000-1
- Page 1 PT-4000-1 Operating Instructions MKT-02 1/13...
- Page 2 PT-4000-1 Rivet Capacity The PT-4000-1 pulls most all pull style blind rivets including CherryMax and Cherry “A” Max thru 1/4” diameter in all materials and Blind Bolts and Maxibolts thru 3/16” diameter. Equipment/Accessories Nosepieces: 3/32 thru 1/4 Wrench: SW 12 (covers nosepiece compartment)
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Page 3: Starting Procedure
Reassemble in reverse order and make sure that all parts are tightened! Warranty There is a 12 month warranty from the day of delivery on the PT-4000-1. Damages caused by common wearing, overloading or improper usage or handling are excluded from the warranty. - Page 4 If batteries have to be replaced, the following instructions should be followed: Return used batteries to your supplier or FSI for recycling. Under no circumstances should nickel-cadmium batteries be discarded as normal waste which might be burned or exposed to...
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Page 5: Troubleshooting
Troubleshooting Blind Rivet Cannot be Set Causes Remedy Depleted battery charge Recharge, if necessary replace Jaws dirty or worn Clean and lubricate or replace Jaw pusher spring weak Tighten When trigger is pressed, no function Replace (red indicator light shows) No Spent Mandrel Discharge Remedy Causes... -
Page 6: Maintenance Instructions
Warranty repairs are carried out by the manufacturer only. Repairs outside the warranty period should only be carried out by trained personnel. The following instructions must be strictly adhered to, as assembly or adjustment errors may cause major damage to the PT-4000-1. Repair Tools & Lubricant... - Page 7 (#11) in jaw housing (#12) and screw this onto jaw housing coupler (#7) using open end wrench SW 17mm. Screw head (#13) on using open end wrench SW 27mm. Assembly of the PT-4000-1 The sub-assemblies and other parts should be put into tool housing half (#1) containing the nosepiece bracket as follows: To install drive system (#42), slip the bushing (#20) onto the shorter end of the pinion shaft (#4) while ensuring that the snap ring (#5) in pressed to the gear.
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Page 8: Stroke Adjustment
Stroke Adjustment Turn gear of pinion shaft until distance “A” measures 0.118” -See Parts Drawing. Then insert battery (#40) correctly in tool housing. ATTENTION: Positive pole of battery (#40) must be at top to avoid dam- age of electronic control unit (#26). While trigger is pressed, magnet holder (#27) must be adjusted in slot of electronic control until red indicator light goes on. - Page 9 Do not discard batteries into water or fire as danger of explosion exists. Any used battery be disposed of in accordance with environmental regulations. Do not use the PT-4000-1 for any function other than riveting, especially not as a hammer.
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Page 10: Safety Precautions
Safety Precautions The PT-4000-1 Blind Riveter has been designed with safety in mind and it conforms to all applicable regulations governing cordless battery operated tooling. If utilized in accordance with operating instructions, danger free application of the tool is assured. - Page 11 Item Part No. Description Item Part No. Description F3014 Tool Housing, complete F3761 Spent mandrel tube F3189 Ball screw drive, assembled F3103 Motor, complete F3185 Drive bearing, complete F3850-1 Electronic control F3193 Power transfer gear F3266 Magnet holder, complete F3753 Snap ring F3990 Magnet holder screw...
- Page 12 Adjustable Adapter F1076 Shaft Rivet Types: CherryMax® & Pop® Rivets Types of rivets installable Configuration with the PT-4000-1 in- *Note: Replace Jaw Follower clude, but are not limited F3621 with F3245 (see spare parts canister) when to, virtually all Cherry- stalling 1/4”...
- Page 13 Pulling Head Assembly Right Angle Pulling Head (F1075): Thr ead the inter nal thr eads of the pulling head’s draw bolt two or three turns onto the adapter puller shaft. Next, engage the threads of the pulling head housing and continue threading into place. To minimize stroke requirement and to set a particular rivet size, simply adjust the nose tube of the right angle head by loos- ening the jam nut at its base.
- Page 14 PT-4000-1 Operating Instructions For Blind Bolt and Maxibolt Conversion When pulling Blind Bolts and Maxibolts you will need to use the following items: For 5/32 or 3/16 Blind Bolts and Maxibolts: Remove Nose Tube (F130-F). Thr ead off Jaw Holder (F126-F) and Jaws (F122-A) and set aside.
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