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JohnnyVac JVC56BN User Manual

22" autoscrubber
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U S E R G U I D E
JVC56BN
22" Autoscrubber

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Summary of Contents for JohnnyVac JVC56BN

  • Page 1 U S E R G U I D E JVC56BN 22" Autoscrubber...
  • Page 2 All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if instructions are not followed. READ ALL INSTRUCTIONS BEFORE USING THE UNIT JVC56BN - 2 - User Guide...
  • Page 3 This guide provides you with excellent information to help you: • To identify and recognize the specificities of the JVC56BN; • To use the device in complete safety and in the best possible conditions;...

  • Page 4: Table Of Contents

    • Machine Dimensions And ....38 - 39 • Battery Electricity Meter....19 - 20 Capacity • Overload Protector .........20 • Timer ............20 Drain The Tanks......21 - 22 • Drain Recovery Tank ......21 • Drain Solution Tank ........22 JVC56BN - 4 - User Guide...

  • Page 5: Safety Precautions

    WARNING: It is important not to touch the brushes when they are in operation. Please turn off the unit before performing any repairs. JVC56BN - 5 - User Guide...
  • Page 6 - Remove the batteries before loading the machine. - Carry the machine with the assistance of other personnel. - Turn off the machine. - Lower the brush motor. - Attach the unit to the box on the transport truck. JVC56BN - 6 - User Guide...

  • Page 7: Safety Labels

    Brush protection hood : Located on the hood of the front brush. Caution: If the brush is in motion, do not touch it. Unplug the machine before working on it. JVC56BN - 7 - User Guide...

  • Page 8: Machine Components

    11. Squeegee Lifting Handle 12. Charge Couple 13. Vacuum Hose 14. Pedal for Lifting or Lowering the Cleaning Head 15. Squeegee Assembly 16. Solution Tank Water Outlet 17. Wastewater Tank Drain 18. Clean Water Filter JVC56BN - 8 - User Guide...
  • Page 9 24. Vacuum Motor 25. Control Panel 26. Gel Batteries (2 x 12 V) 27. Water Injection Filter 28. Battery Connection Cables 29. Battery Anode Line (Red) 30. Battery Connection Diagram 31. Battery Cathode Line (Black) JVC56BN - 9 - User Guide...

  • Page 10: Symbols On Control Panel

    NOTE: Do not push the unit without a dedicated lifting and loading device. NOTE: To avoid danger, connect the batteries only after the unit has been unpacked.d from the rack. JVC56BN - 10 - User Guide...

  • Page 11: How This Machine Works

    The soap and water combination is sprayed on the floor in front of the brushes. The brushes polish and dislodge the dirt. The waste water is then collected by the squeegee. The vacuum cleaner is then triggered for easy and quick drying. This is how the JVC56BN works. CLEANING BRUSH It is important to use brushes that are compatible with the unit to ensure better performance.

  • Page 12: Machine Installation

    3. Carefully place the batteries in their slots if they are not already there. 4. Connect the battery cables as shown in Figure 2 below: the red cable to the positive (+) anode and the black cable to the negative (-) cathode. Figure 2 JVC56BN - 12 - User Guide...

  • Page 13: Installation And Connection

    4. Connect vacuum hose to the squeegee assembly as shown below (Figure 5). Figure 5 5. Check squeegee blade and make proper adjustment if necessary (please refer to "Squeegee Blade Adjustment" in page 31). JVC56BN - 13 - User Guide...

  • Page 14: Install Brush Or Change Pads

    2. Push the lifting pedal down while moving it rightwards (as indicated by the arrow) to lift the brush motor (Figure 6). Figure 6 3. Place the pad on the pad holder before fixing the pad holder. Figure 7 JVC56BN - 14 - User Guide...
  • Page 15 (Figure 9). Brush motor switch button Pedal of brush motor Motor switch handle Finishing installing brush and pad holder Figure 9 JVC56BN - 15 - User Guide...

  • Page 16: Machine Operation

    - Look for abrasion on the pads and/or the brush. - Look for abrasion on the squeegee blade and make appropriate adjustment. - Make sure the recovery tank is empty, and that the screen filter has been installed and is clean. JVC56BN - 16 - User Guide...

  • Page 17: Pre-Operational Check

    1. Turn the starter key, power ON (Figure 11). 2. Turn on the main power switch, press down the brush motor button to put down the squeegee (Figure 12). Figure 12 Figure 11 Figure 14 Figure 13 JVC56BN - 17 - User Guide...
  • Page 18 5. Adjust the water flow amount through the “+ -” keys as seen on Figure 16. Figure 16 6. When stopping scrubbing, turn off the brush motor and squeegee motor switches and the main power switch to lift the brush and squeegee assembly. JVC56BN - 18 - User Guide...

  • Page 19: During Operation

    With the consumption of power, the power will gradually decrease and the color will change from green to yellow then to red (Figure 17). Figure 17 JVC56BN - 19 - User Guide...

  • Page 20: Overload Protector

    The time is used to count the total working hours of brush motor. Refer to the timer to judge when to carry out recommended maintenance procedures and record maintenance history showed in Figure 19. Figure 19 JVC56BN - 20 - User Guide...

  • Page 21: Drain The Tanks

    2. Hold the drain pipe upward, remove its cap and lower the hose down for drainage ( Figure 20 3. Remove and rinse the sewage screen filter within recovery tank (Figure 21). Figure 21 JVC56BN - 21 - User Guide...

  • Page 22: Drain Solution Tank

    D R A I N T H E TA N K S DRAIN THE SOLUTION TANK Remove solution tank drainpipe cap to drain the rest of water (Figure 22). Figure 22 JVC56BN - 22 - User Guide...

  • Page 23: Battery Charge

    NOTE: The machine stops working once the charger is connected to batteries. NOTE: DO NOT disconnect the DC cable with the charging port during charging period to avoid arc strike. Unplug the AC power cable in case of forced charging disable. Figure 23 JVC56BN - 23 - User Guide...

  • Page 24: Precautions When Installing

    11. Notice battery temperature when charging in case of danger and damages to the batteries caused by exces- sive heat. 12. Do not use batteries at insufficient voltage. Charge the batteries to full capacity before using. 13. Do not charge batteries too often or daily. It could damage the batteries. JVC56BN - 24 - User Guide...

  • Page 25: Intelligent Charger Led Indicator

    Light goes OFF (1 time/second) 50% - 75% Charging under Flashes Light goes OFF Light goes OFF 75% - 100% (1 time/second) Charging under Light goes ON Light goes OFF Light goes OFF 100% JVC56BN - 25 - User Guide...

  • Page 26: Machine Maintenance

    Figure 24 2. Remove and rinse the sewage screen filter within recovery tank (Figure 25). Figure 25 3. Drain the solution tank, remove and clean water screen filter, then reinstall it (Figure 26). Figure 26 JVC56BN - 26 - User Guide...
  • Page 27 Remove the pads and brush for cleaning. Rotate the direction or replace for a new one if the pad is worn (Figure 27). Figure 27 5. Cleaning squeegee blade (Figure 28). Lift the squeegee assembly to avoid damages to the blade. Figure 28 JVC56BN - 27 - User Guide...
  • Page 28 FOR SAFETY: Do not power spray or hose off the machine. Electrical malfunction may occur Figure 30 8. To prolong batteries service life, charge them timely after use in case of damages due to long-term insuf- ficient voltage. JVC56BN - 28 - User Guide...

  • Page 29: Monthly Maintenance

    2. Clean the battery surface to avoid electrode corrosion, and check the battery connection for slack (Figure 32). Figure 32 3. Check and clean the recovery tank cap (Figure 33). Replace it if it is damaged. Figure 33 JVC56BN - 29 - User Guide...

  • Page 30: Half-Yearly Maintenance

    100 days after the Brush motor 500 H first 500 hours of use. Checks on this engine every 100 days after the Driving motor first 500 hours of use. Check damage or abrasion Duty caster JVC56BN - 30 - User Guide...

  • Page 31: Squeegee Blade Replacement

    Be sure the holes in the squeegee Figure 36 blade are completely slid down (Figure 36). ATTENTION: Comparison between proper and improper installation of squeegee and blade clamp. PROPER INSTALLATION IMPROPER INSTALLATION JVC56BN - 31 - User Guide...

  • Page 32: Squeegee Blade Adjustment

    Adjust the squeegee blade to an optimal status according to actual demands (Figure 39). Figure 39 JVC56BN - 32 - User Guide...
  • Page 33 (be sure the universal wheels and the duty casters work well, if not, adjust them with this method). If the pressure spring loosens during scrubbing, it will make the machine difficult to operate (Figure 42). Figure 42 JVC56BN - 33 - User Guide...

  • Page 34: Push, Tow And Transport

    1. Add 1 gallons (4L) of recreational vehicle (RV) anti-freezing agent to the solution tank without dilution. FOR SAFETY: Wear goggles to avoid contact with eyes. ATTENTION: Before operating the machine next time, rinse the solution tank thoroughly to remove the anti-freezing agent. JVC56BN - 34 - User Guide...

  • Page 35: Troubleshooting

    Damaged engine Replug the switch Tank full Empty the tank Blocked tank filter Clean the filter Lack of cleaning Damaged water valve Replace the valve solution Damaged solenoid valve Replace the solenoid valve JVC56BN - 35 - User Guide...
  • Page 36 Insufficient battery voltage Recharge the batteries Battery failure Replace the batteries Time of use too Batteries need maintenance Refer to the « Battery » section short Battery charger failure Repair or replace the charger JVC56BN - 36 - User Guide...

  • Page 37: Fault Codes Of The Charger

    Quick flashing Overheating Fan doesn't turn Light goes OFF Light goes OFF (2 times /second) protection Charger Internal circuit Quick flashing Light goes OFF Light goes OFF fault failure of charger (2 times /second) JVC56BN - 37 - User Guide...

  • Page 38: Specifications

    S P E C I F I C AT I O N S MACHINE DIMENSIONS AND CAPACITY JVC56BN Length 1250 mm / 49.2’’ Height 980 mm / 38.5’’ Width 580 mm / 23’’ Width with squeegee 770 mm / 30’’...

  • Page 39: Machine Dimensions And

    S P E C I F I C AT I O N S MACHINE DIMENSIONS 580MM 980MM 1250MM JVC56BN - 39 - User Guide...
  • Page 40 Do not return the unit to the retailer before having spoken with us. Our most precious wish is that you really love your vacuum cleaner! In case of problems, contact our experts at 1 800 361-2043 or by email at info@johnnyvac.com...

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