ab Solares Smart Spa Instructions Manual
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- Installation manual (17 pages) ,
- Operating manual (40 pages)
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Summary of Contents for ab Solares Smart Spa
- Page 1 Solares Smart Spa Parts Manual 450 Main Street, Somerset WI 54025 Phone: 715.247.5625 | Fax: 715.247.3424 | Website: http://www.apollobath.com...
- Page 2 Solares Smart Spa Parts Manual For Assistance Contact: Apollo Corporation 450 Main St Somerset, WI 54025 +1 (715) 247-5625 Fax +1 (715) 247-3424 techservice@apollobath.com https://apollobath.com The information in this manual is subject to change without notice. In no event will Apollo Corporation be liable for technical or editorial omissions made herein; nor for direct, special, incidental, or consequential damages resulting from the furnishing, performance, or use of this material.
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Page 3: Table Of Contents
Solares Smart Spa Parts Manual Contents Dashboard ..............................4 Rails and Jets ..............................5 Drain ................................7 Whirlpool Pump ............................8 Manifold ................................ 9 Side Panel Trim Removal ..........................12 Rada Valve ..............................13 Docking Components ..........................16 Remedy ..............................18 Remedy-Ballast and Fuse ........................ -
Page 4: Dashboard
Solares Smart Spa Parts Manual Dashboard Item Part # Description Item Part # Description 320006 Shower Wand 200450 Skin Care Hose Assembly; Shampoo 340541 Commercial Soap Dispenser 200451 Skin Care Hose Assembly; Oil Replacement Instructions Part #2 – Commercial Soap Dispenser 1. -
Page 5: Rails And Jets
Solares Smart Spa Parts Manual Rails and Jets Item Part # Description Item Part # Description 350704 Soc Cap Screw; 3/8-16 x 3.0 330302 Momentary Switch; Push Button 350703 Soc Cap Screw; 3/8-16 x 2.5 401041 LH Tub Transfer Beam 320549 TRX Jet Dir Internal;... - Page 6 Solares Smart Spa Parts Manual Replacement Instructions Part # 3 – TRX Jet 1. Rotate jet counterclockwise until it stops rotating. 2. Force jet to continue rotating counterclockwise until it pops out of the body. 3. Place new jet in place and apply pressure while rotating clockwise until jet snaps into place. Part # 4/7 –...
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Page 7: Drain
Solares Smart Spa Parts Manual Drain Item Part # Description Item Part # Description 320577 3” Dia Slide Valve; 12VDC 500354 Slide Valve Drain Seal Kit; 3in Replacement Instructions *Note: These instructions also apply for Rapid Fill Slide Valve. 1. Loosen hose clamp from Fernco coupler attaching rear side of drain assembly and remove drain hose. -
Page 8: Whirlpool Pump
Solares Smart Spa Parts Manual Whirlpool Pump Item Part # Description Item Part # Description 330281 Whirlpool Pump; 7 Amp 350705 5/16 flat washer 350053 5/16-18 Hex Bolt x 1.5; SS 350621 5/16 Lock Washer 350706 Hex Bolt; 3/16-18 x 3.5 350054 5/16-18 Coarse Thread Nut 350121... -
Page 9: Manifold
Solares Smart Spa Parts Manual Manifold Item Part # Description Item Part # Description 200448 Fresh Water Manifold Ass. 330380 Series 35KR; 2-way-2pos val. 320566 Chemical Injector; 3/8 MPT 330381 Series 3685 2-way, 2pos val. 320589 Injector Metering Tip; Red 320596 Backflow W/ Air Vent;... - Page 10 Solares Smart Spa Parts Manual 4. Disconnect union at top of manifold by placing one wrench on the bottom of the union and another on the nut. 5. Disconnect White PVC line from dual check valve assembly by loosening hose clamp and removing tube.
- Page 11 Solares Smart Spa Parts Manual 5. Remove valve and replace with new one in same orientation as the original by ling up the short pipe on the bottom of the valve with the hole in the manifold. (Side of valve with round base faces center of manifold.) 6.
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Page 12: Side Panel Trim Removal
Solares Smart Spa Parts Manual 6. Remove the valve and replace it with the new one ensuring there is a gasket on either side of the valve. 7. Alight the valve with the other half of the adjacent unions and then tighten them good and snug with two wrenches ensuring adjacent joints aren’t disturbed. -
Page 13: Rada Valve
Solares Smart Spa Parts Manual Rada Valve Item Part # Description Item Part # Description 200466 Mixing Valve Assembly 330286 Inductive Proximity Sensor; 1.5mm 510071 Rada Cartridge; Rada222 330285 Nema 17 Stepper Motor 350762 Carriage Bolt; 8-32 X 3/4 350508 Machine Screw 6-32 x 3/8;... - Page 14 Solares Smart Spa Parts Manual 5. Disconnect M8 cable from part #5. 6. Disconnect M12 cable from part # 6. 7. Use two wrenches to disconnect union on the bottom of the assembly. 8. Loosen nuts (part #4). 9. Lift Rada assembly up to slide it out of frame. 10.
- Page 15 Solares Smart Spa Parts Manual 17. Assemble the white adjustment stop onto the cartridge so that the stop hits the left side of the black standoffs. 18. Line up the brass knob with the inside shape of the white stop and insert it. Avoid turning the Rada knob any more than necessary while doing this.
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Page 16: Docking Components
Solares Smart Spa Parts Manual 6. Place remaining screws in top two slots and start threading them into angle bracket until they are almost all the way down. 7. Pull motor assembly away from large pulley as to make belt taunt. 8. - Page 17 Solares Smart Spa Parts Manual Replacement Instructions Part #1 – 24VDC Sealed Rotary Latch 1. Disconnect latch from latch cable. 2. Remove bolts and pull latch off of frame. 3. Use 1/8” drill bit to drill out rivets (part #7) securing plastic (black) release assembly to back of latch.
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Page 18: Remedy Tm
Solares Smart Spa Parts Manual Replacement Instructions 1. Disconnect actuator from electrical box by twisting the end of the connector counterclockwise and pulling away from the box. 2. Remove nuts from top and bottom shoulder bolt. 3. Use a couple of stable supports to support the back of the tub shell. 4. - Page 19 Solares Smart Spa Parts Manual Replacement Instructions Part # 1 – Remedy Box Assembly 1. Disconnect tub from power by unplugging the tub or turning off the power switch on the electrical box. Warning! Failure to do so could result in electrocution! 2.
- Page 20 Solares Smart Spa Parts Manual 1. Disconnect solar cell by pushing in the lever on the side of its connector. 2. Pull off silicone tape. 3. Remove solar cell from Plumbing assembly. 4. Secure the new solar cell onto the clear PVC T using scotch tape on either end. 5.
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Page 21: Remedy-Ballast And Fuse
Solares Smart Spa Parts Manual Remedy-Ballast and Fuse Item Part # Description Item Part # Description 330341 3AG 1A Fast Acting Fuse; 350756 10-24 X 3/8 Screw 250V 330283 UV Ballast; High-Output 350229 #10 Flat Washer; SS CD0039 Rev:1121... - Page 22 Solares Smart Spa Parts Manual Replacement Instructions Warning! Work should only be done in electrical boxes by a qualified technician! Failure to connect wiring properly could lead to electrocution, Product Malfunction, or a Fire! Part #1 - 3AG 1A Fast Acting Fuse; 250V 1.
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Page 23: Power Hub
Solares Smart Spa Parts Manual Power Hub Item Part # Description Item Part # Description 200449 Power Hub Assembly 350161 ¼ Flat Washer; SS 350760 PH Mach Screw; ¼-20 X 3/4 350653 ¼-20 Hex Nylock Jam Nut Replacement Instructions Warning! Power Hub should only be replaced by a qualified technician! Failure to connect wiring properly could lead to electrocution, Product Malfunction, or a Fire! 1. -
Page 24: Power Hub - Fuses And Relays
Solares Smart Spa Parts Manual Power Hub – Fuses and Relays Item Part # Description Item Part # Description 330139 AWG 14-3C INT Hosp Plug 330385 Rep Cube; SPST Relay; 6A; 24V 330343 3AG 6A Fast Acting Fuse; 250V 330387 Rep Cube;... - Page 25 Solares Smart Spa Parts Manual Warning! Work should only be done in electrical boxes by a qualified technician! Failure to connect wiring properly could lead to electrocution, Product Malfunction, or a Fire! Replacement Instructions Part #1 – AWG 14-3C INT Hospital Grade Plug 1.
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Page 26: Power Hub - Power Supply And Stepper Driver
Solares Smart Spa Parts Manual 9. Replace the cover ensuring screws are tightened down all the way. 10. Plug in electrical box and verify proper operation. Part #2,3,4, and 10 – Fuses 1. Raise tub to highest position if it is not already in the up position. 2. - Page 27 Solares Smart Spa Parts Manual Warning! Work should only be done in electrical boxes by a qualified technician! Failure to connect wiring properly could lead to electrocution, Product Malfunction, or a Fire! Replacement Instructions Part # 1 – Power Supply; 110VAC to 24VDC 13.4A 1.
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Page 28: Hmi
Solares Smart Spa Parts Manual Item Part # Description Item Part # Description 331000 HMI Touchscreen 350687 Knurled Thumb Screw; 5/16 x Replacement Instructions 1. Unplug power cable from wall outlet. Warning! Failure to do so could result in electrocution! 2. -
Page 29: Tilt Switch
Solares Smart Spa Parts Manual 12. Remove the HMI from its packaging. It’s easiest and safest to just slide it out from under the plastic wrap then to cut it. 13. Remove the two pieces of foil covering the two connectors on the backside of the HMI. (They’re the connectors towards the top of the Old HMI that the two modules on the back plugged in to. -
Page 30: Door
Solares Smart Spa Parts Manual Replacement Instructions 1. Switch off tub power using power switch on electrical box or unplug tub from wall. Warning! Failure to do so could result in electric shock! 2. Remove bolts to free switch from frame. 3. -
Page 31: Door Components
Solares Smart Spa Parts Manual Door Components Item Part # Description Item Part # Description 350551 Remote Compression Latch 401056 Solares Outer Door Skin 500105 Door Latch Hardware (1 set) 350550 Paddle Handle Actuator 350553 10-24 X ½ Pan Head Screw; SS 400711 Door Handle Plug 350300... - Page 32 Solares Smart Spa Parts Manual Replacement Instructions Removing and replacing Outer Door Skin Part # 8 1. Turn handle to open position and loosen both set screws. 2. Use Pliers to grip the hex rod through the hole in the bottom of the door and pull it out. 3.
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Page 33: Secure Glide Transfer System
Solares Smart Spa Parts Manual Secure Glide Transfer System Item Part # Description Item Part # Description 220096 Chair Assembly 220093 Carrier Base Assembly CD0039 Rev:1121... -
Page 34: Chair Assembly-Front
Solares Smart Spa Parts Manual Chair Assembly-Front Item Part # Description Item Part # Description 401075 Lumbar Pad 350764 Hi-PRO Soc HD Scw; ½-20 X3/8 350449 7” Tub Handle Pull; SS 420245 Seatbelt; Buckle End 350738 Low Soc HD Cap Scw ¼-20 x 3/4 350161 ¼... -
Page 35: Chair Assembly-Back
Solares Smart Spa Parts Manual Chair Assembly-Back Item Part # Description Item Part # Description 420251 Chair Push Handle Weldment 350717 3/8 Shoulder Bolt X 3” 420252 Secondary Lock Release Handle 350736 Washdown Bearing; Open; 3/8 350505 Blind Rivet Washer; 1/8”; Alum 401043 Stepper Wheel;... - Page 36 Solares Smart Spa Parts Manual Part # 2 – Secondary Lock Release Handle 1. Use 1/8” drill to drill out rivets securing Bowden cables. 2. Push in on sides of part to pop it out of part # 1. 3. Insert new part by pushing in on sides and popping it into part # 1. 4.
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Page 37: Carrier Base Assembly
Solares Smart Spa Parts Manual Carrier Base Assembly Item Part # Description Item Part # Description 420248 Armrest Weldment; Right 350741 Hex Soc HD SCRW; ½-20 x 1 ½ 420247 Armrest Weldment; Left 350753 ½-20 Fine Thread Nylock Nut 340474 0.94 ID Foam Grip;... - Page 38 Solares Smart Spa Parts Manual Replacement Instructions Part # 1 & 2 – Armrest Weldment 1. Use flat head screwdriver to pop out Part #5. 2. Loosen items 6 & 12 to allow removal of armrest weldment. 3. Install new armrest using parts 6, 7, 11, and 12. Arm rest should be tight enough to secure itself firmly in the upright and locked position but shouldn’t be difficult to pull to the side and release.
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Page 39: Preventative Maintenance Schedule
Solares Smart Spa Parts Manual Preventative Maintenance Schedule Bathing System Description Mthly 1 Yr Notes/ Comments Inspect Water Supply Inspect incoming lines from wall to Rada® Lines valve. Cleaning & Ensure Rinse, Clean, and Disinfect solenoids Disinfecting System all work correctly. Ensure tub fill, shower wand, and reservoir fill Fill &... - Page 40 Solares Smart Spa Parts Manual Heel Protector Verify hardware is tight. Scale Load Cell Fasteners. *if Ensure load cells are secure to frame with no equipped sign of fasteners backing off. Scale Calibration *if Calibrate per Solares Scale Calibration equipped. Instructions.
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Page 41: Errors
Solares Smart Spa Parts Manual Errors Errors are displayed on the bottom of the maintenance screen and can be reset by hitting the “Reset Error” button in the bottom right-hand corner of the screen. Manual Reset errors need to be manually reset under maintenance, Auto Reset errors will automatically clear once the offending conditions have passed, and Auto/ Manual Reset errors automatically clear, but can be manually cleared as well. - Page 42 Solares Smart Spa Parts Manual [res long drain] The bottom float does not reflect that tank has emptied Manual Reset Reservoir taking too long to after a given amount of time. Could be sensor failure. [Prevents drain. Verify correct operation reservoir pump of bottom reservoir float from running]...
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