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IB-11B045
EMC SERIES MOTION CONTROLLER
JUNE 2008
16 AXIS
MOTION
CONTROLLER
WITH
ETHERNET
INSTRUCTION BOOK
INDUSTRIAL INDEXING SYSTEMS, INC.
Revision - A
Approved By: AW 6/26/08
Proprietary information of Industrial Indexing Systems, Inc. furnished for customer use only.
No other uses are authorized without the prior written permission of
Industrial Indexing Systems, Inc.
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Related Manuals for Industrial Indexing Systems EMC Series
Summary of Contents for Industrial Indexing Systems EMC Series
- Page 1 INSTRUCTION BOOK INDUSTRIAL INDEXING SYSTEMS, INC. Revision - A Approved By: AW 6/26/08 Proprietary information of Industrial Indexing Systems, Inc. furnished for customer use only. No other uses are authorized without the prior written permission of Industrial Indexing Systems, Inc.
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Page 2: Table Of Contents
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE TABLE OF CONTENTS List of Illustration..............................iv Introduction ................................v SECTION 1 - OVERVIEW SECTION 2 - DESCRIPTION Components.........................2 - 2 2.1.1 Status Indicators.....................2 - 2 2.1.2 Connectors ......................2 - 2 Handling ..........................2 - 3... - Page 3 INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SECTION 5 - STATUS & ERROR CODES Controller Status ........................5 - 1 SERCOS Status LEDs......................5 - 2 Ethernet Status Displays......................5 - 3 SECTION 6 - CABLES AND ACCESSORIES APPENDIX A - ETHERNET OPERATION BOARD Ethernet Overview.......................
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Page 4: List Of Illustration
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE LIST OF ILLUSTRATIONS SECTION 1 - OVERVIEW SECTION 2 - DESCRIPTION Figure 2.1 Layout......................2 - 1 Figure 2.2 Mounting .........................2 - 3 SECTION 3 - EMERALD SPECIFICATIONS SECTION 4 - EMERALD WIRING Figure 4.1... -
Page 5: Introduction
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE INTRODUCTION This device is a single board motion controller based upon Industrial Indexing Emerald Series products and herein will be referred to as the EMC (Emerald Motion Controller). The EMC incorporates a Local PCI buss to support dual processor architecture. The on board MIPS Processor’s primary function is to control motion of up to 16 Axis over the SERCOS Interface... -
Page 6: Section 1 - Overview
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SECTION 1 - OVERVIEW This manual is organized so that information is easy to find and easy to use. It begins by detailing how to identify the EMC Controller and its options. This section is followed by a general description of the product and its components. -
Page 7: Section 2 - Description
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SECTION 2 - DESCRIPTION The Emerald EMC product is a SERCOS Master servo motion controller, with the ability to command up to 16 SERCOS Slave Devices. The application program that operates the controller is created on a PC using the EDE software tools and sent to the controller via an RS-232 link or Ethernet. -
Page 8: Components
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE COMPONENTS 2.1.1 STATUS INDICATORS NOTE For indicator status information, refer to Section 5 - Status & Error Codes. Controller Status Display - This single seven-segment LED display with decimal point provides status information of various operating conditions. -
Page 9: Handling
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE HANDLING This is a static sensitive product. While handling this unit you should were a static discharge device such as a wrist strap, foot straps, or other static discharge device approved within your facility. Remember to always handle the product only when required. -
Page 10: Section 3 - Emerald Specifications
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SECTION 3 - EMERALD SPECIFICATIONS GENERAL Weight 5.8 lbs / 2.2 Kgs Dimensions Width 12.0 in (304.8 mm) Height 6.5 in (165.1 mm) Thickness 1.25 in (20.32 mm) POWER REQUIREMENT... -
Page 11: Communication Ports
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE COMMUNICATION PORTS COM 1 Classification: RS-232 Data Transfer: EMC Packet protocol Protocol: 38400 baud, 1 stop bit, 8 data bits, No parity COM 2 Classification: RS-232 Data Transfer: EMC Packet protocol (default), Programmable... -
Page 12: Section 4 - Emerald Wiring
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SECTION 4 - EMERALD WIRING This section details the pinouts of the external connectors on the EMERALD controller. COM 1 & COM 2 The ports are used for communication and use RJ-11 connectors to interface to respective devices. The port 1 &... -
Page 13: Digital I/O
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE 5V DIGITAL I/O Figure 4.3 - Digital I/O Connector JUNE 2004 PAGE 4 - 2... -
Page 14: Power And Watchdog Connector
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE POWER AND WATCHDOG CONNECTER The 24-volt, Class 2 power supply is to be used to power this device. The pinouts of the WD/24V connector are shown in Figure 4.4. -
Page 15: Sercos Interface Tx/Rx
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SERCOS INTERFACE TX/RX The SERCOS Interface is a multi-drop fiber-optic ring with 1 Master Controller command multiple Slave devices. The EMC acts as the Master Controller in this arrangement. -
Page 16: Section 5 - Status & Error Codes
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SECTION 5 - STATUS & ERROR CODES CONTROLLER STATUS Figure 5.1 - Controller Status JUNE 2008 PAGE 5 - 1... -
Page 17: Sercos Status Leds
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SERCOS STATUS LEDS FLASHING SERCOS PHASE 0 SERCOS PHASE 1 SERCOS PHASE 2 SERCOS PHASE 3 SERCOS PHASE 4 Figure 5.2 - SERCOS Status LEDs JUNE 2008 PAGE 5 - 2... -
Page 18: Ethernet Status Displays
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE ETHERNET STATUS DISPLAYS STATE LED IS STATE DESCRIPTION No link (idle) Link Valid link exists Not receiving Receiving Data Not transmitting Xmit Transmitting data 10 meg Baud link 100M 100 meg Baud link Table 5.1 - Module Status LED... -
Page 19: Section 6 - Cables And Accessories
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SECTION 6 - CABLES AND ACCESSORIES DRAWING NUMBER DESCRIPTION C-752YYY SERCOS Fiber Optic Cable, External C-753YYY SERCOS Fiber Optic Cable, Internal C-822YYY Adaptor Cable C-987YYY Modular Data Cable JUNE 2008... - Page 20 INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE JUNE 2008 PAGE 6 - 2...
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Page 24: Appendix A - Ethernet Operation Board
XML. EDE SETUP FOR ETHERNET COMMUNICATION The EDE is a PC Windows application developed by Industrial Indexing Systems to program the Emerald Motion Controller. The EDE can be configured to communicate remotely with the EMC via RS232, or ETHERNET. -
Page 25: A.2.1 Select Ethernet For Connection Type
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE A.2.1 SELECT ETHERNET FOR CONNECTION TYPE From the EDE toolbar go to Setup then select Communication, once the screen for Connection Type appears select Ethernet as shown below. NOTE To be able to select communication, the EDE must not be currently connected. -
Page 26: A.2.2 Ethernet Ede Configuration Screen
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE A.2.2 ETHERNET EDE CONFIGURATION SCREEN After the Connection Type is set to Ethernet, select the Ethernet tab and the screen below will be displayed. IP Address: This needs to be set to the IP Address of the Emerald controller that you desire to communicate to. -
Page 27: Global Parameters
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE GLOBAL PARAMETERS Using the EMC’s programming language it is possible to configure 128 Global parameters. These parameters are accessible through XML and controlled through the global parameter configuration. Name: The name field must match a name used in the configuration section or program area of the selected data type. - Page 28 INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE GLOBAL PARAMETERS (cont’d) The values on this tab of the global parameters can be used to modify the actual value for display purposes. The following formulas should be used for data types short, long, text, short ext memory, and long ext...
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Page 29: Default Web Page
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE DEFAULT WEB PAGE The EMC will serve up a home page as shown below: File Name: Program Currently loaded in the Emerald Controller. Firmware Rev: Revision of firmware currently in the Emerald Controller. -
Page 30: Sample Xml Document
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SAMPLE XML DOCUMENT For web page developers the EMC will serve up an embedded XML document. The document contains application specific data defined during application development using Global Parameter configuration. -
Page 31: Sample Global Parameter
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SAMPLE GLOBAL PARAMETER To obtain an individual Global Parameter enter the home page address/GlobalParam.xml?GLOBAL_PARAMETER.GPXX where XX is the desired parameter number. If a value has a quantity greater then 1, then a comma will separate the values returned. If a value is displayed as <VALUE>123,34,12</VALUE>... -
Page 32: Sample Global Parameter Value
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SAMPLE GLOBAL PARAMETER VALUE To obtain an individual Global Parameter value enter the home page address/GlobalParam.xml?GLOBAL_PARAMETER.GPXX.VALUE where XX is the desired parameter number. If a value has a quantity greater then 1, then a comma will separate the values returned. If a value is displayed as <VALUE>123,34,12</VALUE>... -
Page 33: Sample Setting A Global Parameter Value
INDUSTRIAL INDEXING SYSTEMS, Inc. IB-11B045 EMC SERIES MOTION CONTROLLER USER’S GUIDE SAMPLE SETTING A GLOBAL PARAMETER VALUE To set an individual Global Parameter value enter the home page address/GlobalParam.xml?GLOBAL_PARAMETER.GPXX.VALUE=YYY where XX is the desired parameter number and YYY is the desired input value. The page that will be displayed in the browser is the get a parameter value page. - Page 34 IB-11B045 INDUSTRIAL INDEXING SYSTEMS INC. 626 FISHERS RUN VICTOR, NEW YORK 14564 (585) 924-9181 FAX: (585) 924-2169 PRINTED IN USA © 2008...
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