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Thank you for choosing a B-PWR product, designed by passionate riders who focus on what users really need.
1. SAFETY INSTRUCTIONS
To avoid any unfortunate situations, we recommend that you get to know how your modified vehicle handles before using it in extreme
conditions.
Read all the instructions carefully before installing this product.
If you do not have the tools or technical knowledge needed to ensure proper installation, have the product installed by an authorized
dealer.
It is essential that you follow the installation procedures, possess general mechanical knowledge and use appropriate tools to
ensure a safe and reliable installation.
Improper use or installation of the product, or any modifications made to adapt the product for use in a context other than that for
which it was intended, voids the warranty and may result in SERIOUS INJURIES.
B-PWR and all its affiliated companies, as well as its suppliers and distributors, are not responsible for any consequences
whatsoever resulting from an incorrect installation or an improper use of the product.
This guide provides detailed instructions for installing the product.
SG4FB-1
Ski-Doo platform G4 and Expert
For safety reasons, this kit needs to be installed by a person with general mechanical knowledge using the proper tools.
The illustrations in this document indicate the typical structure of the various assemblies. It is therefore possible that they do not
represent the exact form of the parts or the manufacturing details. These illustrations are intended to identify parts that perform an
identical or similar function.
I N S - S G 4 F B 1 - E N I n s t r u c t i o n G u i d e : S G 4 F B 1 - 1 F r o n t B u m p e r
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Summary of Contents for B-PWR SG4FB1-1
- Page 1 SERIOUS INJURIES. B-PWR and all its affiliated companies, as well as its suppliers and distributors, are not responsible for any consequences whatsoever resulting from an incorrect installation or an improper use of the product.
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Page 2: Required Tools
2. REQUIRED TOOLS TOOLS 10 mm Socket Ratchet 10 mm Wrench Key Torque Wrench Drill Bit 1/4" T27 Torx Socket I N S - S G 4 F B 1 - E N I n s t r u c t i o n G u i d e : S G 4 F B 1 - 1 F r o n t B u m p e r P a g e 2 | 13... - Page 3 3. PARTS ITEM DESCRIPTION PART NUMBER Front Bumper G4 SG4FB-1 Aluminum Left Support Plate 555100019-B Aluminum Right Support Plate 555100020-B M6 X 16 mm Hexagonal Flanged Screw 207661654B M6 X 25 mm Hexagonal Flanged Screw 999100024 M6 X 50 mm Hexagonal Head Screw 999100033 M6 X 25 Rounded Head Screw 250000758B...
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Page 4: Vehicle Preparation
4. VEHICLE PREPARATION Read all the instructions carefully before installing the product. Make sure you have enough space to work properly. Make sure to have the required tools. Note: Unless differences occur between left hand (LH) and right hand (RH) sides, the procedures are shown for only one side of the vehicle. - Page 5 4.3 Lift front of gauge panel and remove bin. 4.4 Remove four (4) screws securing front of center panel using T27 Torx socket [T6]. 1- Front Center Panel Screw 4.5 Remove two (2) screws securing rear of center panel using T27 Torx socket [T6]. I N S - S G 4 F B 1 - E N I n s t r u c t i o n G u i d e : S G 4 F B 1 - 1 F r o n t B u m p e r P a g e 5 | 13...
- Page 6 4.6 Disconnect headlight connectors and any other connectors attached to center panel. Loosen air intake duct screw and remove center panel. 4.7 Drill four (4) rivets with drill bit 1/4" [T3] as shown. 1- 3/16" rivet 4.8 Remove two (2) screws and nut securing bumper using T27 Torx socket [T6]. I N S - S G 4 F B 1 - E N I n s t r u c t i o n G u i d e : S G 4 F B 1 - 1 F r o n t B u m p e r P a g e 6 | 13...
- Page 7 4.9 Remove bumper. 4.10 Remove two (2) retaining springs from top of exhaust. I N S - S G 4 F B 1 - E N I n s t r u c t i o n G u i d e : S G 4 F B 1 - 1 F r o n t B u m p e r P a g e 7 | 13...
- Page 8 4.11 Remove three (3) retaining springs from bottom of exhaust. 4.12 Disconnect connector attached to exhaust. I N S - S G 4 F B 1 - E N I n s t r u c t i o n G u i d e : S G 4 F B 1 - 1 F r o n t B u m p e r P a g e 8 | 13...
- Page 9 4.13 Remove exhaust. 5. INSTRUCTIONS 5.1 Install 6" self-adhesive aluminum tape [P11] on front bumper G4 [P1] as shown and slide front bumper G4 [P1] from side in position. 1- 6" self-adhesive aluminum tape [P11] 5.2 Locate where exhaust have contact with front bumper G4 [P1] and bend lip of exhaust at that location as shown. I N S - S G 4 F B 1 - E N I n s t r u c t i o n G u i d e : S G 4 F B 1 - 1 F r o n t B u m p e r P a g e 9 | 13...
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Page 10: Tightening Torque
5.3 Position front bumper G4 [P1] with two (2) M6 X 25 mm hexagonal flanged screw [P5] and M6 rubber sealing washer [P10]. Hand tighten only. 1- M6 X 25 mm hexagonal flanged screw [P5] 2- M6 rubber sealing washer [P10] 5.4 Secure front bumper G4 [P1] with four (4) M6 X 25 rounded head screw [P7]. - Page 11 5.5 Tighten to specification two (2) M6 nylon lock nut [P8] with two (2) 10 mm wrench key [T2] and drill four (4) holes using pre-drill location with a drill bit 1/4" [T3] as shown. TIGHTENING TORQUE M6 Nylon Lock Nut [P8] 10 N•m ±...
- Page 12 5.7 Drill four (4) holes in front bumper G4 [P1] using aluminum support plate [P3,P4] as a template with a drill bit 1/4" [T3] as shown. 5.8 Secure front bumper G4 [P1] with four (4) M6 X 50 mm hexagonal head screw [P6], M6 nylon lock nut [P8] and M6 washer [P9] as shown.
- Page 13 5.9 Here is final result of installation of assembly. 5.10 Install various panels in reverse sequence of removal procedure. Note : Ensure that previously removed connections are properly made to center panel and exhaust. I N S - S G 4 F B 1 - E N I n s t r u c t i o n G u i d e : S G 4 F B 1 - 1 F r o n t B u m p e r P a g e 13 | 13...