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Thank you for choosing a B-PWR product, designed by passionate riders who focus on what users really need.
1. SAFETY INSTRUCTIONS
To avoid any unfortunate situations, we recommend that you get to know how your modified vehicle handles before using it in extreme
conditions.
Read all the instructions carefully before installing this product.
If you do not have the tools or technical knowledge needed to ensure proper installation, have the product installed by an authorized
dealer.
It is essential that you follow the installation procedures, possess general mechanical knowledge and use appropriate tools to
ensure a safe and reliable installation.
Improper use or installation of the product, or any modifications made to adapt the product for use in a context other than that for
which it was intended, voids the warranty and may result in SERIOUS INJURIES.
B-PWR and all its affiliated companies, as well as its suppliers and distributors, are not responsible for any consequences
whatsoever resulting from an incorrect installation or an improper use of the product.
This guide provides detailed instructions for installing the product.
PAFB-1C
Polaris snowmobile Axys platform
For safety reasons, this kit needs to be installed by a person with general mechanical knowledge using the proper tools.
The illustrations in this document indicate the typical structure of the various assemblies. It is therefore possible that they do not
represent the exact form of the parts or the manufacturing details. These illustrations are intended to identify parts that perform an
identical or similar function.
I N S - P A F B 1 C _ E N I n s t r u c t i o n G u i d e : F r o n t B u m p e r
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Summary of Contents for B-PWR PAFB-1C
- Page 1 SERIOUS INJURIES. B-PWR and all its affiliated companies, as well as its suppliers and distributors, are not responsible for any consequences whatsoever resulting from an incorrect installation or an improper use of the product.
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Page 2: Required Tools
2. REQUIRED TOOLS TOOLS 10 mm Socket Torque Wrench 10 mm Wrench Key T30 Torx Socket Drill Bit 1/4" Hand Riveter (Not Shown) Ratchet 6 mm Allen Key 3. PARTS ITEM DESCRIPTION PART NUMBER Front Bumper Part 1 FB3A-BL Front Bumper Part 2 FB3B-BL M6 X 25 mm Hexagonal Flanged Screw 999100024... -
Page 3: Vehicle Preparation
4. VEHICLE PREPARATION Read all the instructions carefully before installing the product. Make sure you have enough space to work properly. Make sure to have the required tools. Note: Unless differences occur between left hand (LH) and right hand (RH) sides, the procedures are shown for only one side of the vehicle. - Page 4 4.2 Disconnect connectors attached to center panel. 4.3 Disengage two (2) locking clip of center panel. 4.4 Remove center panel. I N S - P A F B 1 C _ E N I n s t r u c t i o n G u i d e : F r o n t B u m p e r P a g e 4 | 12...
- Page 5 4.5 Remove screw, nut and keep ground in a visible position for reinstallation. 4.6 Remove two (2) screws securing bumper using T27 Torx socket [T6]. 4.7 Remove screw and nut that secure exhaust and front bumper. I N S - P A F B 1 C _ E N I n s t r u c t i o n G u i d e : F r o n t B u m p e r P a g e 5 | 12...
- Page 6 4.8 Remove and keep exhaust retaining spring. 4.9 Remove screw, nut and keep exhaust retaining spring plate. 1- Exhaust retaining spring plate 4.10 Drill two (2) rivets under vehicle with drill bit 1/4" [T3] as shown. I N S - P A F B 1 C _ E N I n s t r u c t i o n G u i d e : F r o n t B u m p e r P a g e 6 | 12...
- Page 7 4.11 Remove bumper. 4.12 Drill two (2) rivets with drill bit 1/4" [T3] as shown. I N S - P A F B 1 C _ E N I n s t r u c t i o n G u i d e : F r o n t B u m p e r P a g e 7 | 12...
- Page 8 5. INSTRUCTIONS 5.1 Install front bumper part 1 [P1] in position on vehicle. 5.2 Locate front bumper part 1 [P1] with a M6 X 25 mm hexagonal flanged screw [P3], M6 nylon lock nut [P5] and exhaust retaining spring plate as shown. Hand tighten only. 1- Exhaust retaining spring plate I N S - P A F B 1 C _ E N I n s t r u c t i o n G u i d e : F r o n t B u m p e r P a g e...
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Page 9: Tightening Torque
5.3 Position front bumper part 1 [P1] with a M6 X 25 mm hexagonal flanged screw [P3], M6 nylon lock nut [P5] and ground as shown. Hand tighten only. 1- Ground located on LH side 5.4 Secure front bumper part 1 [P1] with two (2) M6 X 25 rounded head screw [P4] and M6 washer [P6] using 6 mm Allen Key [T8]. TIGHTENING TORQUE M6 X 25 rounded head screw [P4] 10 N•m ±... - Page 10 5.5 Tighten to specification two (2) M6 nylon lock nut [P5] with two (2) 10 mm wrench key [T2] as shown. TIGHTENING TORQUE M6 Nylon Lock Nut [P5] 10 N•m ± 2 N•m 5.6 Secure front bumper part 1 [P1] with two (2) 3/16" rivet [P7] using hand riveter [T7] as shown. 5.7 Install exhaust retaining spring previously removed.
- Page 11 5.8 Install front bumper part 2 [P2] with front bumper part 1 [P1] using a M6 X 25 mm hexagonal flanged screw [P3] and a M6 nylon lock nut [P5] as shown. TIGHTENING TORQUE M6 nylon lock nut [P5] 10 N•m ± 2 N•m 5.10 Secure front bumper part 2 [P2] with two (2) 3/16"...
- Page 12 5.10 Here is final result of installation of assembly. 5.11 Install various panels in reverse sequence of removal procedure. Note : Ensure that previously removed connections are properly made to center panel. I N S - P A F B 1 C _ E N I n s t r u c t i o n G u i d e : F r o n t B u m p e r P a g e 12 | 12...