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CleenSweep
WALKING FLOOR
www.WalkingFloorService.ca
Canada
Brantford, ON
Toll-Free: 800-514-6085
Phone: +1-519-756-9178
KEITH Manufacturing Co.
www.KeithWalkingFloor.com
World Headquarters
Madras, OR
Toll-Free: 800-547-6161
Phone: +1-541-475-3802
INSTALLATION / OWNER'S MANUAL
©2022 KEITH Manufacturing Co. All Rights Reserved. KEITH, KEITH logo and WALKING FLOOR are registered trademarks of KEITH
Manufacturing Co. Equipment manufactured by KEITH Manufacturing Co. is protected by numerous patents both domestic and foreign.
Released: 2022-12-12
®
International
& PARTS CATALOG
®
- Manual (CSM)
Original Instructions
DOC06950 Rev. A
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Table of Contents
Related Manuals for Keith CleenSweep Manual
Summary of Contents for Keith CleenSweep Manual
- Page 1 & PARTS CATALOG Original Instructions ©2022 KEITH Manufacturing Co. All Rights Reserved. KEITH, KEITH logo and WALKING FLOOR are registered trademarks of KEITH Manufacturing Co. Equipment manufactured by KEITH Manufacturing Co. is protected by numerous patents both domestic and foreign.
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Page 2: Table Of Contents
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) Table of Contents Introduction CleenSweep ® Tarp System Limited Warranty Warranty Registration Card 1.0 Safety 1.1 General Safety 1.1.1 Intended Function and Expected Use: 1.1.2 Improper Use 1.1.3 Training 1.1.4 Personal Protective Equipment 1.2 Design / Installation Safety 1.2.1 Controls... - Page 3 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 9.0 Technical Support 10.0 Contact Information - KEITH Manufacturing Co. 11.0 Crank Handle Mounting Plate Template DOC06950 Rev. A...
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Page 4: Introduction
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) Introduction This manual explains procedures for installing and operating the KEITH ® Manual CleenSweep ® Tarp System. Many variables affect the installation, but the general process remains constant. Details of the installation vary, according to trailer features and installer preferences. An efficient installation requires appropriate tools and accessible materials that are not supplied with this kit. It is strongly recommended that the installers and operators read this entire manual before beginning the installation or operating of the system. -
Page 5: Cleensweep Tarp System Limited Warranty
If this warranty violates law: To the extent any provision of this warranty contravenes the law of any jurisdiction, that provision shall be inapplicable in such jurisdiction and the remainder of the warranty shall not be affected thereby. Notice: To validate all warranties, a warranty registration card must be completed and returned to KEITH Manufacturing Co. within ten days of purchase. If you did not receive a warranty registration card, contact your dealer immediately. -
Page 6: Warranty Registration Card
Model / Serial Number: ____________________________________________________________________ Purchased From: ________________________________________________________________________ Type of Material Loaded/Unloaded: __________________________________________________________ I have fully read the KEITH Manufacturing Co. warranty information and fully understand and agree to the terms of the warranty. Name: _______________________________ Date: __________ Signature: __________________________... -
Page 7: Safety
INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 1.0 Safety 1.1 General Safety 1.1.1 Intended Function and Expected Use: 1.1.1.1. The KEITH ® CleenSweep ® system is a winch system primarily intended to restage clean out systems used in live floor trailers. The system is supplied as a kit primarily intended for installation into mobile trailers or truck bodies. It is manually operated. -
Page 8: Marking Of Machinery
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 1.3 Marking of Machinery 1.3.1 Safety Decals DOC06950 Rev. A... -
Page 9: Specifications
Rotating parts and shaft can cut or entangle causing serious injury. Stay clear when in operation. Lockout/tagout before servicing. KEITH CleenSweep Tarp System Remove handle when not in use and store in secure compartment when traveling. * Some or all of these safety decals may apply and be adhered to this system. -
Page 10: Component Identification
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 2.2 Component Identification Tarp Header Not shown Front Bulkhead Wall Strap Roller of Trailer Tarp Pipe Tarp Assembly Winch Assembly Front Slope Shield Floor Slats Removable Crank Handle DOC06950 Rev. A... -
Page 11: Installation
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 3.0 Installation 3.1 Strap Roller Mounting Position Options Strap Roller - attached to top of front wall Winch - under slope shield Tarp Header Strap Roller - attached to tarp header Guide Rails/Skis - short Winch - under slope shield DOC06950 Rev. -
Page 12: Winch & Strap Roller Installation
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) WARNING: Always disconnect hydraulic and electric power to the trailer and follow lock out/tag ® out safety procedures before entering the trailer or working on the CleenSweep Tarp System components. - Page 13 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 2. The winch must not interfere with the operation of the floor slats, and there should be a 1” [25mm] minimum clearance between the winch and slats. Ensure all moving parts of the winch and floor have adequate clearance. Measure 4” [102 mm] up from the top of the floor slats to locate the bottom of the mounting plate. A. WELD ATTACHMENT: Remove the winch mounting plate from the winch assembly, center on the front wall and weld. Then re-attach winch assembly to mounting plate using the (4) M10 bolts.
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Page 14: Strap Roller Assembly Installation Near Top Of Front Wall
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 3.2.2 Strap Roller Assembly Installation Near Top of Front Wall NOTE: Front wall of the trailer may need to be reinforced to withstand the forces created by the winch. 1. -
Page 15: Strap Roller Assembly Installation Under Front Tarp Header
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 3.2.3 Strap Roller Assembly Installation Under Front Tarp Header If the trailer has any obstacles on the front wall, such as broom/shovel hooks, or man door handles/hinges, then tarp guide rails/skis will need to be fabricated and installed. Guide rails/skis guide the tarp away from the front wall to avoid contact with these obstacles, thus preventing possible tarp damage. -
Page 16: Option For High Density Or High Flow Materials
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 3.2.4 Option for High Density or High Flow Materials A. High Sided Trailer with Sloped Cap Plate: • Prevents material from getting behind the tarp while loading and from getting stuck on top of cap plate. -
Page 17: Tarp Assembly, Installation & Adjustment
3.3 Tarp Assembly, Installation & Adjustment Please note that pipes, strips and fasteners are not supplied by KEITH Manufacturing Co. For the top pocket, located at the top of the tarp when fully retracted and hanging, (1) 2” [50 mm] diameter lightweight metal conduit pipe is recommended. - Page 18 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) If using UHMW strips in lower pockets: (4) Rivets installed (4) sets of bolts, from the top washers & nylock nuts or rivets & washers per UHMW strip installed from the bottom 2”...
- Page 19 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) A. With the tarp laying down on the floor of the trailer, center the 2” [50 mm] pipe in the top pocket of the tarp which has the notch cut out in the center. On the top side of the pipe drill (4) holes through the tarp and pipe and install rivets (not supplied) to hold the pipe in place. B.
- Page 20 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 7. Retract the tarp assembly completely so that the U-bolt is back to the strap roller. Cut the tarp to length leaving a minimum of 12”-14” [305-356 mm] of tarp on the floor covering the slats. Too much tarp on the floor and the tarp will get caught in the unloaded material and be difficult to remove. Too little tarp on the floor and it won’t move along with the load and sweep cleanly. Additional tarp on the floor (36”- 48” [914-1219 mm]) may be needed if the material being unloaded is very light weight (low density). Top of Tarp - Retracted DOC06950 Rev.
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Page 21: Tarp Modifications For Bullnose Trailer
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 3.4 Tarp Modifications for Bullnose Trailer NOTE: Front wall and cap plate of the trailer may need to be reinforced to withstand the forces created by the winch. Cut the top light weight conduit pipe 2”... -
Page 22: Tarp Modifications For V-Floor Trailers
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 3.5 Tarp Modifications for V-Floor Trailers ® system or into a bullnose trailer, the tarp Note: If you are installing the tarp into a trailer with a V-Floor will need to be wider than the inside of the trailer because the tarp will conform to the ridges on the floor or the nose of the trailer. For a V-9 system, the tarp should be approximately 6” [152 mm] wider ... -
Page 23: Step By Step Instructions
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 4.0 Step by Step Instructions 1. Remove the slope shield. Remove any objects that will interfere with the operation of the tarp system. broom and shovel holders installed and can’t be remove, guide rails/skis will have to be installed to protect the tarp from catching or tearing. - Page 24 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 3. Align center of winch base plate with center mark on trailer. 4. Measure 4” [102 mm] up from the top of the floor slats to locate the bottom of the mounting plate or place a spacer (~1”...
- Page 25 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 6. If trailer does not have an electrical box underneath the slope shield, place centered winch, without base, on the inside wall of the trailer. 7. Place winch on exterior of front base plate wall and bolt winch in place.
- Page 26 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) Mark appropriate measurement as reference on exterior of trailer. 10. Use measurement from interior to place template in appropriate area. Center punch all indicated areas to be drilled. 11. Hole cut/drill all necessary holes, following sizes outlined on template.
- Page 27 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 12. Once holes are drilled, place the handle assembly in the appropriate fashion. Note: Attachment Hardware NOT included. 13. Fasten the handle assembly on the interior of the trailer with appropriate washers and lock nuts.
- Page 28 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 15. If the winch assembly does not properly fit underneath the slope shield, adjustments will need to be made to the slope shield. A hole may need to be cut through the slope shield with a riser fabricated to create a gap over the spool and strap guides.
- Page 29 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 17. If the winch assembly fits underneath the slope shield, an opening must be cut into the front slope shield and a UHMW strap guide installed for the strap to pass through. The opening must be centered along the path of the strap from the winch to the strap roller assembly.
- Page 30 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 18. If trailer has broom/shovel hooks on the front wall that can’t be removed, will guide rails/skis need to be fabricated. Guide rails/skis keep the tarp from contacting the tool hooks, preventing possible tarp/tarp stiffener damage.
- Page 31 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 19. Install strap roller as high as possible on the front wall (mounting hardware not included) to allow the retracted tarp to rest at the maximum height possible. guide rails/skis are needed, mount strap roller under a Front Tarp Header and in line with the guide rails/skis so the tarp hangs...
- Page 32 This will cause the tarp to pile up on the ground and potentially get caught up in the unloaded material if steps aren’t taken to prevent this situation from occurring. KEITH recommends that tarp hooks be installed to prevent the tarp from being buried under the unloaded material.
- Page 33 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 24. Pull (unwind) all of the loose strap completely off of the winch, so the attachment screws are visible, and stretch it out past the end of the trailer, making sure that the strap is not twisted. Cut the strap off, leaving enough ...
- Page 34 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 27. Apply safety decals to trailer. DOC06950 Rev. A...
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Page 35: Winch Brake Adjustment - Wedge Brake
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 5.0 Winch Brake Adjustment - Wedge Brake The winch brake retains the tarp in the retracted position at the top of the front wall during loading, transport, and the beginning of the unloading cycle. The brake can be adjusted from the top or the bottom using either pair of jam nuts, whichever side is easiest to access. -
Page 36: Operation
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 6.0 Operation 1. Verify that the tarp is fully retracted and that there is 12”-14” [305-356 mm] of tarp covering the floor slats prior to loading the trailer. It is recommended that a viewing window/port be installed in the top of the front trailer wall so the operator can verify that the tarp is fully retracted from the winch operating position prior to loading. - Page 37 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 5. After the unloading of material is complete, re-engage the lever latch into the gear teeth, attach the crank handle and manually crank in the tarp strap until the tarp is fully retracted to it’s highest point and the U-bolt is back up against the strap roller bracket.
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Page 38: Troubleshooting
- Manual (CSM) Troubleshooting 7.1 Check List Before contacting KEITH for technical assistance, please verify the following: 9 Is your system installed as described in the installation instructions? 9 Are there any obstacles that might prevent retraction? 9 Is the brake not adjusted properly and prematurely stopping the tarp? 7.2 Problem / Solution - Troubleshooting... -
Page 39: Parts Catalog
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 8.0 Parts Catalog Winch Assembly *Serial number must be provided to determine actual part numbers. DOC06950 Rev. A... - Page 40 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) Canada ID # Qty Description Part # Part # 08609101 8609101 CSM - Manual CleenSweep Winch Assembly (Includes items 1-31) 07402001 SPOOL SHAFT 08418601 MOUNT BRACKET, SWEEP WINCH 08418603 Support Plate for Winch 08419101 STRAP GUIDE...
- Page 41 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) Canada ID # Qty Description Part # Part # 10762701 Manual Crank Handle Assembly (Includes items 42-52) 10187401 Cross Shaft Mount Weld Assembly 08657301 8657301 Cross Shaft Mounting Plate 08894001 ND:60000384 Bearing Tube - Crank Handle Shaft...
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Page 42: Strap Roller Assembly
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) Strap Roller Assembly 06250301 - Universal Mount Description ID # Qty Qty Part # 6250301 STRAP ROLLER ASSEMBLY, AL - METRIC (Includes items 1-5) 6250302 STRAP ROLLER ASSEMBLY, SS - METRIC (Includes items 1-5) STRAP ROLLER BRACKET UNVL CSH KSH AL 06250401 STRAP ROLLER BRACKET UNVL SS -CSH UNIVERSAL MOUNT... -
Page 43: Tarp & Misc Components
® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) Tarp & Misc Components Canada ID # Qty Description Part # Part # TARP, 18 OZ. VINYL, TRIM-TO-FIT (STANDARD) 09169001 03540150 3540150 UHMW STRIP FRONT SHIELD 96" 1/4 X 2-7/8 W/ HOLES ND:60000214 POLE 1-7/8’ X 90” 86671100 86671100 BOLT U SQ ASSY 5/16X2X3 11302, WASHER PLATE &... - Page 44 INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 9.0 Technical Support Please have the following information readily available before contacting KEITH Manufacturing Co. for support: • Model Number (Located on the Serial Plate of the unit or engraved) •...
- Page 45 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep - Manual (CSM) 11.0 Crank Handle Mounting Plate Template (PRINT TO SCALE) Shaft Access Hole (Final Page) DOC06950 Rev. A...