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Keith CleenSweep Hydraulic - CSH Owner's Manual & Parts List

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CleenSweep
KEITH Manufacturing Co.
KEITH Manufacturing Co.
www.KeithWalkingFloor.com
www.KeithWalkingFloor.com
World Headquarters
World Headquarters
Toll-Free: 800-547-6161
Toll-Free: 800-547-6161
Phone: +1-541-475-3802
Phone: +1-541-475-3802
INSTALLATION / OWNER'S MANUAL
©2022 KEITH Manufacturing Co. All Rights Reserved. KEITH, KEITH logo and WALKING FLOOR are registered trademarks of KEITH
Manufacturing Co. Equipment manufactured by KEITH Manufacturing Co. is protected by numerous patents both domestic and foreign.
Released: 2022-12-12
®
Hydraulic - CSH
& PARTS CATALOG
Original Instructions
8570301
DOC03668
Rev. G

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Summary of Contents for Keith CleenSweep Hydraulic - CSH

  • Page 1 & PARTS CATALOG Original Instructions ©2022 KEITH Manufacturing Co. All Rights Reserved. KEITH, KEITH logo and WALKING FLOOR are registered trademarks of KEITH Manufacturing Co. Equipment manufactured by KEITH Manufacturing Co. is protected by numerous patents both domestic and foreign.

  • Page 2: Table Of Contents

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH Table of Contents Introduction CleenSweep ® Tarp System Limited Warranty Warranty Registration Card 1.0 Safety 1.1 General Safety 1.1.1 Intended Function and Expected Use: 1.1.2 Improper Use 1.1.3 Training 1.1.4 Personal Protective Equipment 1.1.5 Hydraulic Oil Safety 1.2 Design / Installation Safety...
  • Page 3 5.3 Adjustments & Replacements 5.3.1 Strap Replacement 6.0 Parts Catalog Winch Assembly (2015 - 2022) Winch Assembly (Pre 2015) Hydraulic Manifold Assembly Strap Roller Assembly Tarp & Misc Components Technical Support 8.0 Contact Information - KEITH Manufacturing Co. DOC03668 Rev. G...

  • Page 4: Introduction

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH Introduction This manual explains procedures for installing and operating the KEITH ® Hydraulic CleenSweep ® Tarp System. Many variables affect the installation, but the general process remains constant. Details of the installation vary,  according to trailer features and installer preferences. An efficient installation requires appropriate tools and accessible materials that are not supplied with this kit.   (This kit does not include any hoses.) A list of needed tools and required materials is supplied.

  • Page 5: Cleensweep Tarp System Limited Warranty

    If this warranty violates law: To the extent any provision of this warranty contravenes the law of any jurisdiction, that provision shall be inapplicable in such jurisdiction and the remainder of the warranty shall not be affected  thereby. Notice: To validate all warranties, a warranty registration card must be completed and returned to KEITH Manufacturing Co. within ten days of purchase. If you did not receive a warranty registration card, contact your dealer immediately.

  • Page 6: Warranty Registration Card

    Model / Serial Number: ____________________________________________________________________ Purchased From: ________________________________________________________________________ Type of Material Loaded/Unloaded: __________________________________________________________ I have fully read the KEITH Manufacturing Co. warranty information and fully understand and agree to the terms of the warranty. Name: _______________________________ Date: __________ Signature: __________________________...

  • Page 7: Safety

    CleenSweep ® Hydraulic - CSH 1.0 Safety 1.1 General Safety 1.1.1 Intended Function and Expected Use: 1.1.1.1. The KEITH ® CleenSweep ® system is a winch system primarily intended to restage clean out systems used in live floor trailers. The system is supplied as a kit primarily intended  for installation into mobile trailers or truck bodies. It is powered by either a hydraulic motor or an electric motor.

  • Page 8: Personal Protective Equipment

    Follow all pipe, tubing, fitting, and hose manufacturer installation and routing guidelines. 1.2.2.2. Hydraulic piping should be supported and isolated from vibration. Contact KEITH for recommendations on installation. 1.2.2.3. Place protective shrouds around the hydraulic tubing in any areas that may have operators or people frequently nearby.

  • Page 9: Marking Of Machinery

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 1.3 Marking of Machinery 1.3.1 Safety Decals DOC03668 Rev. G...

  • Page 10: Specifications

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH Worded Wordless Description Old - 2019 2020 - Future Hydraulic pressure can cause serious injury. Stay clear during operation. Lockout/tagout before servicing. Hot surface can cause severe burns. Do not touch.  Turn off and lock out main power ...

  • Page 11: Component Identification

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 2.2 Component Identification Metal Cap Not shown Front Bulkhead  Strap Roller Wall of Trailer Tarp Pipe Tarp Assembly Winch Assembly Front Slope Shield Floor Slats Hydraulic Manifold DOC03668 Rev. G...

  • Page 12: Installation

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 3.0 Installation 3.1 Tools Tools Needed Where Used End wrenches: Metric Ratcheting driver Metric Hex (Allen) wrenches Power Drill & Drills: 3/8” [9.5 mm] Tarp top pipe for U-bolt attachment 7/16”...

  • Page 13: Materials Needed

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 3.2 Materials Needed Materials - Not Supplied by Keith MATERIAL WHERE USED Hoses/tubing:* *Hose/tube lengths will vary depending on installation -6 (3/8”) [10 mm] hose/tube with Female MANIFOLD – TO – WINCH MOTOR: PRESSURE -6 (3/8”) 37º...

  • Page 14: Winch & Strap Roller Mounting Position Options

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 3.3 Winch & Strap Roller Mounting Position Options Strap Roller - attached to top of front wall or on metal cap Winch - under slope shield Metal Cap Strap Roller - attached to metal cap Winch Guide Rails - short...

  • Page 15: Hydraulic Winch & Strap Roller Installation

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH WARNING: Always disconnect hydraulic and electric power to the trailer and follow lock out/tag ® out safety procedures before entering the trailer or working on the CleenSweep Tarp System components.
  • Page 16 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 2. The winch must not interfere with the operation of the floor slats, and there should be a 1” [25mm]  minimum clearance between the winch and slats. Ensure all moving parts of the winch and floor have  adequate clearance. Measure 4” [102 mm] up from the top of the floor slats to locate the bottom of the  mounting plate. A. WELD ATTACHMENT: Remove the winch mounting plate from the winch assembly, center on the front wall and weld. Then re-attach winch assembly to mounting plate using the (4) M10 bolts.
  • Page 17 INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 3.4.1.2. Strap Roller Assembly Installation Inside Trailer Near Top of Front Wall NOTE: Front wall of the trailer may need to be reinforced to withstand the forces created by the winch. 1.

  • Page 18: Option 2: High Mount - Winch Near Top Inside Of Trailer, Strap Roller On Cap Plate

    3.4.2 Option 2: High Mount - Winch near top inside of trailer, strap roller on cap plate High Mount - Guide rails and a metal cap plate (not supplied by KEITH Manufacturing Co.) can be installed to allow the tarp to be pulled up higher in the front of the trailer. Doing so will reduce the possibility of material getting behind the tarp.
  • Page 19 INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH B.  BOLT ATTACHMENT:  Transfer the winch  A. WELD ATTACHMENT: Remove the winch mounting plate mounting bolt hole pattern to the mounting plate from the winch assembly, center wall and drill (2) 17/32” [13 mm] bolt clearance on the front wall and weld.

  • Page 20: Option 3: Outside Mount - Winch On Outside Of Trailer, Strap Roller Through Front Wall

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 3.4.3 Option 3: Outside Mount - Winch on outside of trailer, strap roller through front wall Outside Mount - (Winch mounted on the outside of the front trailer wall) Requires the use of the strap roller assembly mounted in a hole cut through the front wall near the top center.
  • Page 21 INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 2. Ensure all moving parts of the winch and floor have adequate clearance. A. WELD ATTACHMENT: Remove the winch mounting plate from the winch assembly, center on the front wall and weld. Then re-attach winch assembly to mounting plate using the (4) M10 bolts. B.
  • Page 22 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 3.4.3.2. Strap Roller Assembly Installation Through Top of Front Wall NOTE:  Be sure to order appropriate bracket (aluminum, stainless steel) for welding. NOTE: Front wall and/or cap plate of the trailer may need to be reinforced to withstand the forces created by the winch.

  • Page 23: Option For High Density Or High Flow Materials

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 3.4.4 Option for High Density or High Flow Materials A. High Sided Trailer with Sloped Cap Plate: • Prevents material from getting behind the tarp while loading and from getting stuck on top of cap plate.

  • Page 24: Manifold Installation

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 3.5 Manifold Installation Knob needs to be accessible through hole in trailer wall. Manifold mounted below front shield. Manifold mounted on exterior of front wall on driver’s side. DOC03668 Rev. G...

  • Page 25: Hydraulic Plumbing Installation

    All components, lines and fittings must be kept absolutely clean to prevent contamination of the  • hydraulic system. Keith recommends installing a High-Pressure filter before the manifold. • • Ensure all hoses and tubes are adequately protected from moving parts and possible damage from material loading by providing at least 1” [25 mm] clearance from moving parts, firmly clamping  hoses and tubing in place and using shields or guards where applicable. Use rubber grommets or equivalent protection when routing through cross-members, walls or other structures.

  • Page 26: Hydraulic Torque Chart

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH The fittings supplied on the winch motor and manifold for the winch pressure and return lines are  • male -6 (3/8”) 37º JIC (ISO 8434-2). The fittings supplied on the manifold for the Pump-Pressure-In, Pressure-Out-To-Drive, Tank-Return- • From-Drive and Return-To-Tank are male -16 (1”) 37º JIC (ISO 8434-2). Manifold ports are SAE O-ring ports of the same size as the hose/tube fitting. • • The Manifold is connected to the winch and the trailer hydraulic system according to the table below. Manifold Plumbing MANIFOLD FITTING: CONNECTS TO:...

  • Page 27: Control Manifold Hydraulic Schematic

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 3.8 Control Manifold Hydraulic Schematic DOC03668 Rev. G...

  • Page 28: Wiring Of Electrical Controls (Electric Controls Option)

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 3.9 Wiring of Electrical Controls (Electric Controls Option) DOC03668 Rev. G...

  • Page 29: Tarp Assembly, Installation & Adjustment

    3.10 Tarp Assembly, Installation & Adjustment Please note that pipes, strips and fasteners are not supplied by KEITH Manufacturing Co. For the top pocket, located at the top of the tarp when fully retracted and hanging, (1) 2” [50 mm] diameter lightweight metal conduit pipe is recommended.
  • Page 30 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH If using UHMW strips in lower pockets: (4) Rivets installed (4) sets of bolts, from the top washers & nylock nuts or rivets & washers per UHMW strip installed from the bottom 2”...
  • Page 31 INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH A. With the tarp laying down on the floor of the trailer, center the 2” [50 mm] pipe in the top pocket of the  tarp which has the notch cut out in the center. On the top side of the pipe drill (4) holes through the tarp and pipe and install rivets (not supplied) to hold the pipe in place. B. ...
  • Page 32 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 7. Use the winch to pull the slack out of the strap, then install the strap anchor bolt tightly up against the wound strap. This will keep the top pipe of the tarp from falling out of the trailer when the strap is fully extended.

  • Page 33: Tarp Modifications For Bullnose Trailer

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 3.11 Tarp Modifications for Bullnose Trailer NOTE: Front wall and cap plate of the trailer may need to be reinforced to withstand the forces created by the winch. Cut the top light weight conduit pipe 2”...

  • Page 34: Tarp Modifications For V-Floor Trailers

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 3.12 Tarp Modifications for V-Floor Trailers ® system or into a bullnose trailer, the tarp Note: If you are installing the tarp into a trailer with a V-Floor will need to be wider than the inside of the trailer because the tarp will conform to the ridges on the floor or the nose of the trailer. For a V-9 system, the tarp should be approximately 6” [152 mm] wider ...

  • Page 35: Winch Brake Adjustment - Wedge Brake

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 3.14 Winch Brake Adjustment - Wedge Brake The winch brake retains the tarp in the retracted position at the top of the front wall during loading, transport, and the beginning of the unloading cycle. The brake can be adjusted from the top or the bottom using either pair of jam nuts, whichever side is easiest to access.

  • Page 36: Winch Brake Adjustment - Spring Roller Brake

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 3.15 Winch Brake Adjustment - Spring Roller Brake The winch brake retains the tarp in the retracted position at the top of the front wall during loading, transport, and the beginning of the unloading cycle. 1.

  • Page 37: Operation

    Hydraulic - CSH 4.0 Operation 4.1 System Check - Initial Start-Up 9 Read through this manual. If there is any confusion, contact a KEITH representative and resolve any concerns before operation of this system 9 Inspect all fasteners and fittings for proper torque.   9 Ensure there are no leaks and that all lines are secure before putting the trailer in service.

  • Page 38: Electric System Manual Override

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 4.3 Electric System Manual Override The electrically-activated valve supplied with electric systems includes a manual override knob that allows the operator to activate the winch without electric power. The manual override is intended for emergency use, not for continuous duty operation.

  • Page 39: Troubleshooting

    ® Hydraulic - CSH Troubleshooting 5.1 Check List Before contacting KEITH for technical assistance, please verify the following: 9 Is your system installed as described in the installation instructions? (If electric switch) Is everything wired per the wiring diagram? 9 Are there any obstacles that might prevent retraction? 9 Is the brake not adjusted properly and prematurely stopping the tarp? 9 (If electric switch) Is there sufficient voltage? Measuring between the 12 VDC and ground wire ...

  • Page 40: Adjustments & Replacements

    ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH 5.3 Adjustments & Replacements 5.3.1 Strap Replacement The strap replacement process is similar for all versions of CleenSweep ® . (CleenSweep ® with spring roller brake shown.) 1. Remove strap from top pipe on tarp. 2.

  • Page 41: Parts Catalog

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH 6.0 Parts Catalog Winch Assembly (2015 - 2022) *Serial number must be provided to determine actual part numbers. DOC03668 Rev. G...
  • Page 42 LASER PLATE, 4-3/16" X 2-3/8", HYDRAULIC SWEEP WINCH 84684100 06-10 F5OX-S STRAIGHT THREAD CONNECTOR MJIC X M O-RING 85811075 STRAP POLYESTER 2” X 75’ (+/- 10”) BEARING FLANGE ABEC-1 2-BOLT 85818617 CHAR-LYNN HYD MOTOR (Contact Keith Sales for Information) BOLT HEX GR8.8 6MMX20MM 87002500 BOLT HEX GR8.8 6MMX70MM 87004570 BOLT HEX GR8.8 6MMX110MM ZINC 87005101 BOLT HEX 10.9 10MMX20MM...

  • Page 43: Winch Assembly (Pre 2015)

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH Winch Assembly (Pre 2015) *Serial number must be provided to determine actual part numbers. DOC03668 Rev. G...
  • Page 44 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH ID # Qty Qty Part # Description 06250201 WINCH ASSEMBLY - METRIC (Includes Items 1-37) 05942301 WINCH ASSEMBLY - SAE (Includes Items 1-37) (OBSOLETE) WINCH BASE PLATE ST - UNIVERSAL MOUNT 06250501 WINCH BASE PLATE AL - UNIVERSAL MOUNT (OPTIONAL) 06250502 WINCH BASE PLATE - SAE (OBSOLETE) 06126901 ROLLER, BRAKE 06049201...

  • Page 45: Hydraulic Manifold Assembly

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH Hydraulic Manifold Assembly Manual Electric DOC03668 Rev. G 059733...
  • Page 46 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH Description ID # Qty Qty Qty Qty Part # 05973301 Manifold Assy Elec 2.5 GPM 800 PSI Relief (Includes items 1-27) 05973302 Manifold Assy Elec 2.5 GPM 1800 PSI Relief (Includes items 1-27) 05973304 Manifold Assy Manual 2.5 GPM 800 PSI Relief (Includes items 1-27) 05973305 Manifold Assy Manual 2.5 GPM 1800 PSI Relief (Includes items 1-27) Manifold Body CSH...

  • Page 47: Strap Roller Assembly

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep ® Hydraulic - CSH Strap Roller Assembly 06250301 - Universal Mount 05943001 - SAE Mount * * All hydraulic CleenSweeps are now universal mounting – SAE mounting part #’s listed are for replacement parts only.
  • Page 48 ® INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH Description ID # Qty Qty Qty Part # 06250301 STRAP ROLLER ASSEMBLY, AL - METRIC (Includes items 1-5) 06250302 STRAP ROLLER ASSEMBLY, SS - METRIC (Includes items 1-5) 05943001 STRAP ROLLER ASSEMBLY, SAE (Includes items 1-8) (OBSOLETE) STRAP ROLLER BRACKET UNVL CSH KSH AL 06250401...

  • Page 49: Tarp & Misc Components

    SOCKET 0462-209-16141 w/Socket DT06 SEAL 85600100 2 PIN PLUG DT06-2S 85100110 W2S WEDGELOCK 06033101 MANIFOLD MOUNTING BRACKET, STEEL 06033102 MANIFOLD MOUNTING BRACKET, ALUMINUM 87011602 BOLT HEX 10.9 10MMX150MM HCSZ 87076000 WASHER FLAT 10MM 87102000 NUT HEX NYLOCK 10MM COIL for ELECTRICAL CONTROLS - (Contact Keith Sales for Information) DOC03668 Rev. G...

  • Page 50: Technical Support

    INSTALLATION / OPERATION & PARTS CATALOG CleenSweep Hydraulic - CSH Technical Support Please have the following information readily available before contacting KEITH Manufacturing Co. for support: • Model Number (Located on the Serial Plate of the unit or engraved) •...

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