1 - GENERAL INFORMATION###_1_### Foreword We have pleasure in presenting you the operator’s manual for CASE CONSTRUCTION 1107EX vibratory soil com- pactor. Your machine will remain productive for years provided you carefully observe and maintain the operating and servicing recommendations outlined in this manual, which cover the following information: •...
All persons who will be operating this machine shall possess a valid local vehicle operating permit and/or other appli- cable local age work permits. Consult an authorized dealer or CASE CONSTRUCTION Equipment (India) Pvt. Ltd. on changes, additions, or modifications that can be required for this machine to comply with various country regulations and safety requirements.
1 - GENERAL INFORMATION Note to the Owner Manuals are available from your dealer to guide you with the operation of your machine. For prompt and convenient service, contact your dealer for assistance in obtaining the manuals for your machine. Your dealer can expedite your order for operator’s manuals, and parts catalogues.
Page 10
1 - GENERAL INFORMATION The warranty shall not cover the cost of removal and/or refitting of any parts to the equipment. The warranty shall also not cover the expenses of packing and freight in connection with replacement deliveries made to the buyer and the cost for the same shall be borne by the buyer.
1 - GENERAL INFORMATION Product Identifiction Number (PIN) plate Product Identification Number (PIN) plate Write your machine serial number, model name , and year of manufacture on the lines provided below. Always give these numbers and component plate numbers to your dealer when you need parts or information for your machine. A Product Identification Number (PIN) (1) plate is fixed below the battery box as shown in image 1 which indicates the following details:...
Page 12
1 - GENERAL INFORMATION Roll Over Protective Structure (ROPS) iden- tification plate (for ROPS only) The ROPS identification plate is fixed on the platform or inside the cab in the location shown in the image. PTIL16TLB0384AB...
1 - GENERAL INFORMATION Main components of the machine With canopy PTIL17TLB0050FB Engine Front drum Travel pump Tires Vibration pump Exciter shaft Turbo Charger Articulation joint Auxiliary motor Scrapper Operator’s platform Vibration motor Steering unit Elastic suspension Battery Steering cylinders Hydraulic oil filter Fuel tank Hydraulic oil tank...
Page 16
1 - GENERAL INFORMATION With cab PTIL17COM1100FA Engine Tires Travel pump Exciter shaft Vibration pump Articulation joint Turbo Charger Scrapper Auxiliary motor Vibration motor Elastic suspension Battery Steering unit (inside cab) Steering cylinders Hydraulic oil filter Fuel tank Air filter Hydraulic oil tank (on the right-hand side of the Operator’s seat (inside cab) machine)
Page 17
1 - GENERAL INFORMATION Engine Water cooled, 4-cylinders, diesel engine in mounted on the rear chassis in the longitudinal direction. This en- gine is manufactured by FPT and it delivers 74.5 kW at 2200 RPM. PTIL15COM2142AA Travel pump This is a variable displacement axial piston pump. PTIL14COM0077AA Vibration pump This is a variable displacement axial piston pump.
Page 18
1 - GENERAL INFORMATION Drum drive motor This is a low speed high torque motor. PTIL14COM0080AA Rear axle motor This is a rear axle motor. PTIL14COM0081AA Vibration motor This is a fixed displacement axial piston type motor. PTIL14COM0082AA Steering unit The steering unit is mounted on the operator’s stand.
Page 19
1 - GENERAL INFORMATION Steering cylinders The steering cylinders are connected to the rear frame and their piston rods are connected to the articulation joint. PTIL14COM0084AA Fuel tank The box shaped hollow space at the rear of the frame serves as the fuel tank. The fuel tank is provided with a fuel level sensor which indicates the diesel level in the tank.
Page 20
1 - GENERAL INFORMATION Rear chassis The rear chassis supports the rear axle assembly, engine, hydraulic oil tank, drivers platform etc. This is connected to the front roller frame by means of an articulation joint. PTIL14COM0088AA Front drum The front drum is coupled to the vibration motor through elastic suspension at the right-hand side and to the propulsion motor through vibration dampers at the left-hand side.
Page 21
1 - GENERAL INFORMATION Rear axle Rigid rear axle. PTIL14COM0100AA Articulation joint The front rolling part and the rear rolling part are coupled by means of a coupling called articulation joint. PTIL14COM0092AA Scrapper To remove the soil and other particles from the surface of the drum, a scrapper is mounted near the drum.
Page 22
1 - GENERAL INFORMATION Operator’s cab (if available) The operator’s cab is to protect the operator from tough atmospheric condition. The cab is available with HVAC option also to provide climate control for the comfort of operator. PTIL17COM1101EA Elastic suspension To prevent the vibrations getting transmitted to the chas- sis, vibrating drums are separated from the machine frames through this elastic suspension.
Page 23
1 - GENERAL INFORMATION Battery The battery supplies power for engine starting, monitoring devices and to all working lamps. PTIL14COM0096AA Hydraulic oil filter A fine mesh, medium pressure, hydraulic oil filter is used in the servo circuit to remove the contamination from the hydraulic oil.
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Note to the owner This manual contains important information about the safe operation, adjustment, and maintenance of your soil com- pactor. This manual is divided into chapters as outlined in the table of contents. Refer to the index at the end of this manual for locating specific items about your machine.
2 - SAFETY INFORMATION Personal safety Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions.
2 - SAFETY INFORMATION Safety rules Understand that your safety and the safety of other workers or nearby people is measured by how you service and operate this machine. Know the position and operation or all controls before you try to operate. Check all controls in a safe area before starting your work.
Page 28
2 - SAFETY INFORMATION • Always check the operating and the road safety of the machine before starting. • Always make sure the working area is clear of other persons, domestic animals, tools, etc. • Before starting the engine, be sure all operating controls are in the neutral or park lock position. •...
Page 29
2 - SAFETY INFORMATION • Battery posts terminals, and related accessories contain lead and lead compounds. Wash hands after handling. Safety rules - electrical storm safety • Do no operate machine during an electrical storm. • Do not make contact with the ground or objects outside the machine. •...
Page 30
2 - SAFETY INFORMATION • On public road the machine is to be transported on suitable transport vehicles, In this case the machine must be sufficiently secured against rolling off and sliding on vehicle. • Travel speed should be such that complete control and machines stability is maintained at all times. Safety rules - wheels and tires DANGER Explosion hazard!
Page 31
2 - SAFETY INFORMATION Tightening / Releasing the seat belt 1. Pull the right-hand belt strap from the retractor. 2. Insert the metal end into the latch mechanism of the left-hand side of the seat. 3. To release, press the red button on the latch mecha- nism.
10. Immediately investigate any unusual smells or odors that may emerge during operation of the machine. Always aware of such observations and actions thereof. 11. Make sure that the machine is serviced only by authorized CASE CONSTRUCTION dealer service team and not by any external parties.
2 - SAFETY INFORMATION Transmission - Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or to work in areas where visibility is poor or during reverse travel, without seeking the assistance of a flagman. Make perfectly sure that you and the flagman understand the signals to be used.
Page 34
2 - SAFETY INFORMATION Move away from me MOLI12LBB0072AA Go this far MOLI12LBB0073AA Stop all and hold MOLI12LBB0074AA Stop MOLI12LBB0075AA 2-10...
Page 35
2 - SAFETY INFORMATION Emergency stop MOLI12LBB0076AA Turn machine left MOLI12LBB0081AA Turn machine right MOLI12LBB0082AA 2-11...
2 - SAFETY INFORMATION Welding on the machine DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.
2 - SAFETY INFORMATION Fuel system maintenance Fuel vapors are explosive and flammable. Do not smoke Drain the fuel-water separator into a suitable container while handling fuel. Keep fuel away from flames or and dispose of the contents in accordance with local en- sparks.
2 - SAFETY INFORMATION Cooling system maintenance Do not remove the filler cap until engine coolant temper- Use proper containers to collect fluid. Dispose of fluids ature drops below 50 °C (122.0 °F). If the filler cap is re- and filters in a way that protects the environment and moved at a higher temperature, there is risk of vapor or complies with applicable laws.
2 - SAFETY INFORMATION Hydraulic system maintenance Hydraulic oil escaping under pressure can penetrate the Use proper containers to collect fluid. Dispose of fluids skin, causing serious injury or infection. To prevent per- and filters in a way that protects the environment and sonal injury: Relieve all pressure before disconnecting complies with applicable law.
2 - SAFETY INFORMATION Tools and equipment Tools, lifting equipment, slings, chocks, and other equip- mandrel should be used and protective goggles must be ment must be in safe operating and working condition. worn. Metal splinters can cause injury when accessory bolts are being driven in and out.
2 - SAFETY INFORMATION Machine safety sign information WARNING Avoid injury! Make sure safety signs are legible. Clean safety signs regularly. Replace all damaged, missing, painted over, or illegible safety signs. See your dealer for replacement safety signs. If a safety sign is on a part that is replaced, make sure the new part has a safety sign.
2 - SAFETY INFORMATION Decal information WARNING Avoid injury! Make sure safety signs are legible. Clean safety signs regularly. Replace all damaged, missing, painted over, or illegible safety signs. See your dealer for replacement safety signs. If a safety sign is on a part that is replaced, make sure the new part has a safety sign.
Page 43
2 - SAFETY INFORMATION Decals The following Decals are placed on your machine as a guide for your safety and for those working with you. Walk around the machine and note the content and location of these Decals before operating your machine. 323695A1 PTIL15COM2102AA 332511A1...
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform Access to operator's platform Machine access CAUTION Fall hazard! When entering or exiting the cab, never use the control levers as handholds. Always mount and dis- mount the machine in a safe way.
3 - CONTROLS AND INSTRUMENTS Operator's seat Operator's seat Suspension seat (without ROPS) Forward/Reverse Handle is located on the front side of the seat lift the seat adjustment handle (1) to move the seat forward or re- verse. Release the seat adjustment handle (1) and en- sure the seat is locked in position.
Page 49
3 - CONTROLS AND INSTRUMENTS Suspension seat (with ROPS) Forward/Reverse Handle is located on the front side of the seat lift the seat adjustment handle (1) to move the seat forward or re- verse. Release the seat adjustment handle (1) and en- sure the seat is locked in position.
3 - CONTROLS AND INSTRUMENTS Forward controls Warnings and preliminary checking • The machine must be used by authorized personnel only. • Make different idle operations assisted by specialized staff. • All control levers must be handled delicately and gradually. •...
3 - CONTROLS AND INSTRUMENTS Transmission controls Accelerator lever (without ROPS) By lever (1) in position (A) (showed in figure), the engine idles at minimum speed. By lever (1) in position (B) (by shifting the level downward) the engine accelerates to high idle speed. PTIL17COM1112AA Accelerator lever (with ROPS) Moving the lever (1) forward , the engine idles at maximum...
Page 52
3 - CONTROLS AND INSTRUMENTS Forward-reverse lever (FNR) (without ROPS) It allows the movement of the machine in selected direc- tion drive. In “N” position the translation control lever is in neutral, this position is signaled from green warning light. Moving the lever forward, gradually the speed increases forward, until it reaches maximum speed in “F”...
Page 53
3 - CONTROLS AND INSTRUMENTS Forward-reverse lever (FNR) (With ROPS) It allows the movement of the machine in selected direc- tion drive. In “N” position the translation control lever is in neutral, this position is signaled from green warning light. Moving the lever forward, gradually the speed increases forward, until it reaches maximum speed in “F”...
3 - CONTROLS AND INSTRUMENTS Operator control panel PTIL17COM1112FA Hazard switch Front windshield wiper (if available) High speed switch Power socket Parking brake switch 10. Side work lamp switch Frequency selector switch 11. High/low beam switch Horn switch 12. Master lamp switch Ignition key 13.
Page 55
3 - CONTROLS AND INSTRUMENTS 4. Frequency selector switch Press the upper end of the switch to select the high fre- quency of drum vibration. Press the lower end of the switch to select the low frequency of drum vibration. 5.
Page 56
3 - CONTROLS AND INSTRUMENTS 12. Master lamp switch Press the master lamp switch to turn ON the master lamps. 13. Front work lamp switch Press the rear work lamp switch to turn ON the front work lamps. 14. Rear work lamp switch Press the rear work lamp switch to turn ON the rear work lamps.
Page 57
3 - CONTROLS AND INSTRUMENTS Cabin fan and rear windshield wiper controls (if available) PTIL17COM1105AA Cabin fan Press the switch (1) to start the cabin fan. Rear windshield wiper switch Press the switch (2) once to start the rear windshield wiper.
3 - CONTROLS AND INSTRUMENTS Warning indicators, alarms, and instruments - Control identification Indications in cluster PTIL15COM2149FA Tachometer Each subdivision of the graduated scale on the tachome- ter represents 100 RPM, therefore with the needle indi- cating ’20’ the engine is running at 100 RPM. PTIL17COM1116AA Engine coolant temperature gauge Engine coolant temperature gauge or water temperature...
Page 59
3 - CONTROLS AND INSTRUMENTS Fuel level gauge The fuel level gauge indicates the level of fuel in the fuel tank. NOTICE: Maintain a minimum of 30% of fuel in fuel tank to avoid air lock. PTIL17COM1114AA Hour meter This electronic hour meter is connected to the alternator. Whenever the engine is running, the hour meter starts counting.
Page 60
3 - CONTROLS AND INSTRUMENTS Left turn signal (Green) This indicator flashes when the left - side indicator switch is on (i.e. moved towards left side). Hydraulic filter clog indicator (Red) This indicator comes ON when the hydraulic oil filter clogs. Stop the machine operation and replace the filter element.
Page 61
3 - CONTROLS AND INSTRUMENTS Low water level (Amber) This indicator starts to glow when the water level in water tank is low. Water in fuel indicator (Red) This indicator starts to glow when there water present in fuel. Stop the engine and investigate the cause. Engine coolant temperature (Red) This indicator starts to glow when the engine coolant tem- perature is low.
3 - CONTROLS AND INSTRUMENTS Overhead controls Heating, Ventilation, Air-Conditioning (HVAC) controls WARNING Explosion hazard! Air-conditioning refrigerant boils at -26 °C (-15 °F)! -NEVER expose any part of the air-conditioning system to a direct flame or excessive heat. -NEVER disconnect or disassemble any part of the air-conditioning system. Discharging refrigerant gas into the atmosphere is illegal in many countries.
3 - CONTROLS AND INSTRUMENTS Heating For heating, it is necessary to open the heater shut-off valve (1) located on the left-hand side of the engine. NOTE: In order to use the cab heater, the heater valve must be in the open position. Close this valve when the ambient temperatures increase or the operator’s prefer- ence does not require heat inside the cab.
Page 64
3 - CONTROLS AND INSTRUMENTS Front and rear windshield washer reservoir This reservoir (1) is located on the right-hand side of the operator’s seat. NOTE: In cold weather, use a windshield washer with low temperature capability. NOTICE: Never operate the windshield washer when the reservoir is empty, since this may damage the electric pumps.
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit Commissioning operation The following pre-operation checks has to be carried out every day before starting the engine. • Park the machine on level surface. • Check the fuel level in the fuel tank and top up if required. ○...
4 - OPERATING INSTRUCTIONS Starting the unit Starting the unit WARNING Inhalation/asphyxiation hazard! Make sure there is proper ventilation before starting the engine. Failure to comply could result in death or serious injury. W0091A WARNING Hazard to bystanders! Make sure the area surrounding the machine is clear of all persons before starting the engine. Failure to comply could result in death or serious injury.
Page 67
4 - OPERATING INSTRUCTIONS (With ROPS) FNR lever Steering wheel Control panel Throttle lever NOTE: Throttle lever location has been changed from Left-hand side of the operator seat to FNR lever side. PTIL16TLB0061AB PTIL16TLB0397AB NOTICE: Do not actuate the ignition key for more than 15 s. While attempting to start the engine, wait for 1 min before trying again.
Page 68
4 - OPERATING INSTRUCTIONS 8. After the engine starts : A. Check the instrument cluster to make sure the gauge indications are correct. B. Run the engine at 1000 RPM until the coolant temperature is warm.
4 - OPERATING INSTRUCTIONS Assisted starting (Jump-starting) Never try to start the machine when the batteries are de- fective or frozen. You can perform assisted starting or jump starting from other battery or machine. Only connect batteries (battery assemblies) with the same voltage.
4 - OPERATING INSTRUCTIONS Cold start (if equipped) Cold temperature operation Cold weather conditions cause special problems. During the reconditions, your machine will require special attention to prevent serious damage. Cold weather maintenance will extend the service life of your machine. To start and operate your machine during cold ambient temperature, observe the following suggestion / instructions.
Page 71
4 - OPERATING INSTRUCTIONS To prevent damage to the machine: • Keep the coolant at the correct level in the coolant reservoir and in the radiator. • See your dealer and have the de-aeration cap tested before hot weather starts. Replace the cap as required. •...
4 - OPERATING INSTRUCTIONS Stopping the unit Stopping the unit Shutting OFF the engine • Before you leave the machine, make sure the machine is parked on a level surface. The machine must be on level ground before you do scheduled maintenance. •...
4 - OPERATING INSTRUCTIONS Moving the unit Moving the unit Before operating the machine WARNING Equipment failure could cause accident or injury! Before operating the machine, check for correct operation of steering, brakes, hydraulic controls, instruments, and safety equipment. Make sure the transmission control lever is in the neutral position. Make all adjustments before operating the machine.
5 - TRANSPORT OPERATIONS 5 - TRANSPORT OPERATIONS###_5_### Preparing for road transport Transport dimensions PTIL17COM1141GA With canopy Dimension 5.508 m 3.003 m 1.562 m 0.718 m 0.750 m 0.690 m 2.324 m m (in) (216.850 in) (118.228 in) (61.496 in) (28.268 in) (29.528 in) (27.165 in)
Page 76
5 - TRANSPORT OPERATIONS PTIL17COM1140GA With cab Dimension 5.508 m 3.003 m 1.562 m 0.718 m 0.750 m 0.690 m 2.324 m m (in) (216.850 in) (118.228 in) (61.496 in) (28.268 in) (29.528 in) (27.165 in) (91.496 in) Dimension 2.150 m 0.087 m 3.341 m 2.561 m...
5 - TRANSPORT OPERATIONS Shipping transport Transporting on a trailer WARNING Transport hazard! The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery. Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.
Page 78
5 - TRANSPORT OPERATIONS Without ROPS Load the compactor on to a trailer: 1. Park on a level surface. 2. Fasten the seat belt, shift forward reverse lever (FNR) gear to forward and slowly drive the machine on to the trailer.
Page 79
5 - TRANSPORT OPERATIONS With ROPS WARNING Transport hazard! The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery. Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.
5 - TRANSPORT OPERATIONS Recovery transport Towing the machine WARNING Loss of control! Only tow at safe speeds. Use caution when making corners or meeting traffic. Failure to comply could result in death or serious injury. W0126A NOTICE: Towing the compactor is not suggested. NOTICE: The compactor engine should not be started by towing the machine.
Page 81
5 - TRANSPORT OPERATIONS 4. Unscrew the A and B (1) ports of the travel pump by 3 threads. PTIL14COM0111AB 3. Pressurize the brake circuit by operating the foot pump (1). PTIL14COM0112AB NOTE: The towing speed should not exceed 1.00 km/h (0.62 mph).
6 - WORKING OPERATIONS 6 - WORKING OPERATIONS###_6_### General information Operating the machine during normal operation WARNING Avoid injury and/or machine damage! During the run-in period for new machines or after overhaul, be aware that brakes may be less efficient and longer stopping distances may be required.
6 - WORKING OPERATIONS Operating the machine at high altitudes NOTICE: Engine power is affected by the environment in which the machine is operated. The machine may be used up to a maximum altitude of 2000 m (6562 ft). As altitude increases, the atmospheric pressure and specific gravity of intake air decrease, which in turn reduces engine performance.
6 - WORKING OPERATIONS Operating the machine at high temperatures and humidity The higher the air temperature and humidity, the lower the engine performance. Both factors reducing performance are dependent on each other: NOTE: ISO VG 68 oil to used maximum permissible temperature is 85 °C (185 °F).
6 - WORKING OPERATIONS Operating the machine at low temperatures NOTICE: Normal engine coolant operating temperature is 75 – 105 °C (167 – 221 °F). NOTICE: The machine may only be used at its full capacity after fluid has been heated to it’s minimum operating temperature.
6 - WORKING OPERATIONS Operating the machine in extremely dusty environment The aftercooler and radiator cleaning intervals. When working in an extremely dusty environment, shorten the intervals between: • Cleaning the aftercooler. • Cleaning the radiator grill. NOTE: The air filter element has to be cleaned only when the clog indicator comes ON. NOTE: The recommended cleaning interval is a minimum of once a week.
6 - WORKING OPERATIONS Operating with vibration on compacted and hard materials WARNING Avoid injury and/or machine damage! Prolonged operation in this mode is prohibited, as it could negatively impact operator health or cause machine damage. Failure to comply could result in death or serious injury. W1070B When operating the machine with vibration on hard materials (e.g.
6 - WORKING OPERATIONS Filling tires with water WARNING Pressurized fluid can penetrate the skin and cause severe injuries. The solution can spurt out after unscrewing the valve insert. Failure to comply could result in death or serious injury. W1118A WARNING Avoid injury! Use Personal Protective Equipment (PPE), including protective goggles, gloves, and safety footwear.
6 - WORKING OPERATIONS WORKING OPERATIONS Vibration WARNING Hazard to bystanders! Always sound the horn before starting the machine. Make sure the work area is clear of other persons, domestic animals, tools, etc. before you operate the machine. Never allow anyone in the work area during machine operation.
Page 91
6 - WORKING OPERATIONS NOTE: Engage the vibration selection before the machine starts to move and stop the machine before changing the vibration selection. 8. Select the desired vibration amplitude. • High position – high frequency, low amplitude. Rec- ommended for granular materials. •...
6 - WORKING OPERATIONS Compaction drums - Ballast The drum can be ballasted as per the requirement. Open the plug (1) to fill-in and empty the drum. Capacity – 1630 L (430.6 US gal) DANGER Avoid injury! If you operate the machine in Vibration mode with a ballasted compaction drum, you will damage the Anti-Vibration Mounting (AVM) pads.
6 - WORKING OPERATIONS Rear wheels - Ballast The tires fitted on the machine are tubeless tires. To facili- tate better traction and to increase the operating weight of the machine the tires are filled with water and pressurized with air. Filling the tires :- Before filling the water in to the tire, inflate the tire.
Page 94
6 - WORKING OPERATIONS Procedure for emptying the tire :- A. Hose valve B. Hose valve insert C. Filling or emptying valve. D. Outer pipe E. Inner pipe F. Rubber hose PTIL14COM0071AA Jack up the wheeled part of the machine if necessary. Turn the wheels so that the hose valve is positioned ver- tically below the wheel axis center.
MAINTENANCE###_7_### General information Consumables For the very best protection of your investment, use the CASE CONSTRUCTION family of lubrication and service products. Contact your dealer for these products and for any questions related to the machine’s service and lubrication requirements.
7 - MAINTENANCE Every 10 Hours of Operation or Daily (Whichever Occurs First) Engine oil level - Check Engine oil level check 1. Move the machine to a level and firm ground. 2. Place the FNR lever in neutral position. 3.
7 - MAINTENANCE Engine coolant level - Check 1. Move the machine to a level and firm ground. 2. Place the FNR lever (or transmission lever) in neutral position. 3. Immobilize the machine by means of the parking brake. 4. Stop the engine and remove the starter key. 5.
7 - MAINTENANCE Fan / alternator belt tension 1. Move the machine to a level and firm ground. 2. Make sure that the FNR lever is in neutral position. 3. Engage the parking brake. 4. Stop the engine and remove the key. 5.
7 - MAINTENANCE Hydraulic oil level - Check 1. Park the machine on a level ground 2. Release any possible residual pressure from the hy- draulic system by moving the control levers in all direc- tions. 3. Check the hydraulic oil level in the tank (1) by means of the level gauge (2) after waiting for the oil to reach the ambient temperature.
7 - MAINTENANCE Battery - Check DANGER Battery acid causes burns. Batteries contain sulfuric acid. Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large quantities of water or milk.
7 - MAINTENANCE Fuel filters - Drain fluid 1. Place a container underneath the water draining plug. 2. Unscrew the plug (1) and drain the water. 3. Tighten the plug. PTIL15COM0060AA...
7 - MAINTENANCE Maintenance - Grease 1. Clean the surroundings of the steering cylinder bear- ings and clean the grease nipple. Inject EP 2 grease through the grease nipple with the aid of a grease gun. PTIL14COM0062AA 7-10...
7 - MAINTENANCE Air conditioner compressor belt 1. Open the engine hood. 2. Check the compressor belt deflection by pressing the center of the belt (1) by hand. The deflection should be 8.0 – 12.0 mm (0.3 – 0.5 in). 3.
7 - MAINTENANCE Maintenance - Check 1. Check all the functions and controls of the machine. Make sure they are working properly. See 3-5 and 3-8. Make sure that the following are working correctly :- Parking brake. Fuses and lamps. Functionality of controls and lamps.
7 - MAINTENANCE First 50 hours Engine oil and filter - Replace 1. Follow Machine safety position (See 2-2 and 2-3) 2. Remove the cap of the filler neck. 3. Remove the engine crankcase drain valve. NOTE: Drain the engine oil when it is still hot. The oil will flow more easily.
7 - MAINTENANCE Anti Vibration Mount (AVM) - Check 1. Check the tightness of all the Anti Vibration Mount (AVM) screws. Torque the AVM screws if required. The AVMs are located on the engine mounting, op- erator’s platform mounting, and the roller mounting. Periodically check the anti vibration mount and make sure that there are no cracks in AVM.
7 - MAINTENANCE Scraper - Adjust 1. Check the scrapper for damage. Check the scrapper mountings. Check the distance between the scrapper and the drum shell. PTIL14COM0093AA 7-16...
7 - MAINTENANCE Every 100 hours Cooling package WARNING Chemical hazard! Follow the instructions on the container when handling anti-freeze. Failure to comply could result in death or serious injury. W1109A 1. An adequate capacity of radiator, hydraulic oil cooler and charge air cooler is provided.
7 - MAINTENANCE Every 250 hours Battery - Grease 1. Make sure that the connecting and cable terminals are quite clean, tight and coated with petroleum jelly. 7-18...
7 - MAINTENANCE Drain off water and deposits from the fuel tank 1. Drain out the sediments/water from the fuel tank by loosening the drain plug provided at the bottom of the tank by few threads. Retighten the plug after the fuel starts flowing out.
7 - MAINTENANCE Every 500 hours Hydraulic oil filter - Replace 1. The hydraulic oil filter is a fine mesh medium pressure filter. This is suction filter equipped with differential pressure indicator which shows indication of clogging of filter on control panel. filter is provided with a mag- netic core which attracts all the ferrous particles formed by friction and wear forces.
7 - MAINTENANCE Engine oil filter - Replace 1. Follow Machine safety position. See 2-2 and 2-3. 2. Remove the cap of the filler neck. 3. Remove the engine crankcase drain valve. NOTE: Drain the engine oil when it is still hot. The oil will flow more easily.
7 - MAINTENANCE Fuel-water separator filter - Replace 1. Follow machine safety position. See 2-2 and 2-3. 2. Unscrew and discard the water separator (1). 3. Clean the water separator mounting surface. 4. Install a new water separator. 5. Start the engine and make sure that no fuel is leaking. PTIL15COM0060AA Roll Over Protective Structure (ROPS) frame - Check The machine is provided with a safety structure for the...
Page 119
7 - MAINTENANCE WARNING Roll-over hazard! After an accident, fire, tip over, or roll over, a qualified technician MUST replace the Roll-Over Protective Structure (ROPS) before returning the machine to the field or job site operation. Failure to comply could result in death or seri- ous injury.
Page 120
1. Check for cracks, rust, or holes in the ROPS and ROPS components. Age, weather, and accidents can cause damage to the ROPS and ROPS parts. If you have any doubt about the integrity of the ROPS system, see your CASE CONSTRUCTION Dealer. WARNING Tip-over hazard! Adding additional weight (buckets, attach- ments, etc.) to the machine can create a tipping...
7 - MAINTENANCE Every 1000 hours Oil reservoir - Change fluid 1. Place the machine in horizontal direction. Relieve the hydraulic system from pressure. Move forward-reverse lever (FNR) to neutral position and stop the engine. Clean the surroundings of hydraulic tank. Unscrew the hydraulic oil drain plug for releasing the hydraulic oil.
7 - MAINTENANCE Vibratory roller - Change fluid 1. Keep the machine on leveled ground. Turn the drum until oil plug is vertically positioned below the drum axle center. Clean the surroundings of the plug. Unscrew oil plug. Oil will run out. Drain the oil completely. Rotate the drum to place oil filling port at top and fill in with the fresh oil.
7 - MAINTENANCE Fuel injectors - Check NOTE: Injector check procedure needs to be done only by an authorised personnel. Kindly contact your nearest CASE CONSTRUCTION Dealer for further details. Failure to comply may lead to machine failure. 7-29...
7 - MAINTENANCE Reduction gear oil change 1. Move the machine to a level and firm ground. 2. Make sure that the direction of travel controller (FNR) lever is in neutral position. 3. Engage the parking brake. 4. Stop the engine and remove the key. 5.
7 - MAINTENANCE Rear axle and motor - Change oil PTIL14COM0074FB (1) Rear axle (3) Oil drain plug (2) Rear axle motor (4) Oil filling plug 1. Move the machine to a level and firm ground. 2. Make sure that the direction of travel controller (FNR) lever is in neutral position.
7 - MAINTENANCE Every 2000 hours Drum bearing - grease The drum bearing is located on the vibration motor side. Open the grease nipple for draining at bottom side of bearing assembly. Take grease hand pump and fill the grease nipple. Available at top side of bearing assem- bly.
7 - MAINTENANCE Engine cooling system - Replace WARNING Hot liquid under pressure! Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot. Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then remove the filler cap.
Page 128
7 - MAINTENANCE 10. Remove the cap (3) and fill the coolant. 11. Retighten the cap on the radiator. PTIL12TLB0498AB 12. Fill the coolant reservoir (1) with coolant solution. NOTE: Always use genuine and approved lubricants. Con- sult your CASE Dealer for any further information. NOTE: Always fill the cooling system with coolant slowly to prevent the formation of air bubbles.
7 - MAINTENANCE As required Air cleaners and lines - Cleaning 1. A duel element, dry type, heavy duty air filter is provided along with the engine. Service instruction : 1. Clean primary element: When service indicator glows. 2. Replace primary element: When service indicator glows even after cleaning or replace after two cleaning intervals or if holes or tears are found in the element.
7 - MAINTENANCE Condenser - Cleaning 1. Follow the machine safety position. (See 2-8). Open the lock (1) and lift the engine hood. PTIL17COM1107AA 2. Clean the condenser (2) with water jet to remove the dust and mud. PTIL17COM1117AA 7-36...
7 - MAINTENANCE Pollen filter - Cleaning 1. Follow Machine safety position. (Refer Follow machine safety position. (See 2-8). 2. Before servicing the pollen filter located under the oper- ator’s seat, switch off the blower and close all windows and one door. ATTENTION: In humid conditions, do not switch on the blower prior to servicing the pollen filter.
7 - MAINTENANCE Storage Storing the machine Geographic, environmental and actual storage condi- tions make it difficult to follow a set storage procedure for all areas and conditions. The following procedure is for a storage period of six months or longer. This proce- dure is a good starting point but may not be all inclusive.
7 - MAINTENANCE Short term storage If the machine is to remain unused for a period exceed- ing 30 days, store it under cover or cover it with a water- proof tarpaulin. Clean the machine completely. Paint all surfaces of the machine where the paint work is dam- aged, to avoid rust.
7 - MAINTENANCE Storing the engine If the engine is to be left unused for a long time, it is necessary to conserve it against rust formation. 1. Clean the engine with a high-pressure device. 2. Take the engine to the operating pressure, then stop it. 3.
7 - MAINTENANCE Battery storage Remove the batteries from the machine. Store them on a wooden table in a dry, cool, well ventilated room, if possible at a temperature above 0 °C (32 °F) [optimum temperature 20 °C (68 °F)]. Perform the following operations: •...
7 - MAINTENANCE Taking the machine back to service To take the machine back to service after a long storage period, it is necessary to take some precautions: • Eliminate all engine protections. Fill in engine oil. • Fill the fuel tank. •...
7 - MAINTENANCE Removal from storage 1. Change the fuel filters and fill the fuel tank if needed. 2. Tighten the cooling system drain valves. 3. Fill engine coolant system. 4. Check engine oil level. 5. Check the condition of the engine fan belt. Replace it if required.
Machine disposal When the machine reaches the end of its useful life, observe the following recommendations for disposal: • See your CASE CONSTRUCTION dealer to make an agreement for your dealer to properly dispose of the machine, or • Sell the machine to a company that specializes in the proper disposal of industrial machinery.
Page 139
7 - MAINTENANCE 8. When you scrap the vehicle, you must keep mate- rials apart. Separate the following: ○ Cab glass (laminated and/or tempered) ○ Plastics ○ Interior cladding and fabrics ○ Rubber hoses ○ Belts ○ Electric and electronic components ○...
8 - TROUBLESHOOTING TROUBLESHOOTING###_8_### Fault code resolution Engine - Troubleshooting Problem Possible Cause Correction The engine does not start Partially discharged batteries Check, charge the batteries and, if neces- sary, replace them Corroded or loose connections to the bat- Clean, inspect, tighten the nuts and, if nec- tery terminals essary, replace the excessively corroded terminals and nuts...
Page 142
8 - TROUBLESHOOTING Problem Possible Cause Correction Connecting rod axes not parallel Straighten the connecting rods, check that the axes are parallel and, if necessary, re- place the connecting rods Cylinder knocks due to anomalous wear Bore the cylinder barrels and assemble big- ger cylinders Noisy cylinder pin due to excessive clear- Replace the pin with a bigger one, repro-...
8 - TROUBLESHOOTING Electrical systems - Troubleshooting Problem Possible Cause Correction The starter motor does Too low specific gravity and battery level Inspect the battery not run Poor ignition switch circuit connection or Replace the wiring harness and the ignition contact switch or starter motor runs too slowly Malfunction of the coil or of the magnetic...
8 - TROUBLESHOOTING Alternator - Troubleshooting Problem Possible Cause Correction Not recharged Recharge circuit interrupted (warning lamp, Check the connections of the recharge cir- fuse, connector, etc.) cuit, clean and tighten the alternator and battery terminals Voltage regulator inefficient Replace alternator Rotor winder interrupted Replace alternator Worn brushes...
8 - TROUBLESHOOTING Cab climate control - Troubleshooting Problem Possible Cause Correction Dust enters the cab Improper seal around filter element Check seal condition Blocked filter Clean or replace filter Defective filter Replace filter Excessive air leak(s) around doors and Repair and seal air leak(s) windows Blower motor air flow low Blocked filter or recirculation filter...
Internal components in variable displace- Contact CASE CONSTRUCTION Dealer ment hydraulic pump or hydraulic motors damaged Charge circuit non-return valves defective Contact CASE CONSTRUCTION Dealer Internal components in variable displace- Contact CASE CONSTRUCTION Dealer ment hydraulic pump or hydraulic motor...
Page 147
Fill in fresh oil, if necessary Hydraulic oil filter and/or suction line Replace hydraulic oil filter clogged Internal leaks, Pump relief valves jamming Contact CASE CONSTRUCTION Dealer and not full closing. Internal components in variable displacement hydraulic pump or hydraulic motors damaged Noise during travel Air in propulsion.
Page 148
Check coupling between engine and pump as well as connection between constant displacement hydraulic motor and exciter shafts and have them overhauled, if nec- essary by CASE CONSTRUCTION Dealer Low or no charge pressure Check charge pressure Hydraulic oil filter clogged...
8 - TROUBLESHOOTING Cab steering and leveling controls - Troubleshooting Problem Possible Cause Correction No steering or excessive Incorrect oil level in the tank Fill with the correct oil type and quantity effort required to steer Air in the system Check the system pressure Pump relief valve faulty Replace the relief valve...
9 - SPECIFICATIONS SPECIFICATIONS###_9_### Technical feature of the machine Technical features of the machine Machine The front roller frame of this vibratory soil compactor is connected to the rear machine frame by means of an articula- tion joint. The roller frame is a welded construction and mounted vibration proof with anti vibration pads at the drum. The rear frame is also a welded construction with a box shaped hollow space at the rear end serving as fuel tank.
Page 152
9 - SPECIFICATIONS The lighting system includes two head lamps with parking light at the front and at the rear. Brakes The hydrostatic system constitutes the service brake thus a separate service brake is not required. Spring loaded disc brakes are provided in Rear axle Operator’s area and sun roof The operator’s area is equipped with one seat.
9 - SPECIFICATIONS Engine specifications Make Model S8000 Bore 104.0 mm (4.1 in) Stroke 115.0 mm (4.5 in) Displacement 3908 cm³ (238 in³) Nature of aspiration 74.5 kW (100.0 Hp) @ 2200 RPM for canopy version Power rating 80.8 kW (109.9 Hp) @ 2300 RPM for cab version Counter clockwise (viewed from flywheel) Direction of rotation Type of fuel pump...
9 - SPECIFICATIONS Travel hydraulic system System type Hydraulic systems acting on front drum and rear wheels Travel pump Type Infinitely variable axial piston positive displacement pump with MDC Displacement 75 cm³/rev Charge pressure setting at 2200 RPM 22.0 bar (319.0 psi) Drum drive motor Fixed displacement, radial piston motor Axle drive motor...
9 - SPECIFICATIONS Steering system Hydrostatic system acting via the steering wheel, steering unit and Type steering cylinders mounted in the articulated joint Steering pump Gear type Displacement 15.7 cm³/rev Rated pressure 140–150 bar Maximum pressure 190 bar Articulation angle 30°...
9 - SPECIFICATIONS Electrical system Battery 12 V, 130 A·h Alternator 12 V, 65 A / 12 V, 105 A Non cold start - 3 kW Starter motor Cold start - 3.5 kW Heating, Ventilation, and Air-Conditioning (HVAC) unit - General specification HVAC system Evaporator power consumption...
9 - SPECIFICATIONS Capacities Fuel tank 235 L (62 US gal) Hydraulic oil tank 70 L (18 US gal) Total hydraulic oil capacity (Including 104 L (27 US gal) hydraulic tank) Engine oil (without oil filter change) 8.6 L (2.3 US gal) Engine oil (with oil filter change) 9.1 L (2.4 US gal) Rear axle oil...
9 - SPECIFICATIONS Fuse and relay box - General specification 1. The fuse and relay box (1) is located below the opera- tor platform. the location is same for the machine with cab also. 2. Remove the bolts on the left-hand side of the equip- ment to gain access to the relay and fuse box.
Page 161
9 - SPECIFICATIONS 4. The relay designations are as show in the image. PTIL15COM2186FA 9-11...
9 - SPECIFICATIONS Machine operation Uses in practice: Construction of roads, air fields, sports ground, dams and similar projects Compacting works Compaction of • Rock • Sand and gravel • Clay (pad foot drum is preferable) • Sub base and base courses •...
Page 165
NOTE: It is only for Domestic models as a DIA Kit. NOTE: The CASE CONSTRUCTION Eagle eye will not be accessible until the CASE CONSTRUCTION Eagle eye subscription for this machine is registered by an authorized CASE CONSTRUCTION dealer. Contact an authorized CASE CONSTRUCTION dealer for details.
Page 166
10 - ACCESSORIES Padded drum shell (optional) Pad drum shell (1) in three piece design can be used as an attachment on drum drive variants. The pad drum shell has 144 pads. NOTE: In order to install the padded drum shell, the front cross beam needs to be replaced with padded cross beam.
Page 167
Index ###_Index_### Access to operator's platform........Air cleaners and lines - Cleaning .
Page 168
General safety rules........General Specifications .
Page 169
Taking the machine back to service ....... . . 7-42 Technical feature of the machine .
Page 170
Dealer’s stamp Case New Holland Construction Equipment (India) Pvt. Ltd. reserves the right to make improvements in design and changes in specification at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of puplication, but are subject to change without notice.
Need help?
Do you have a question about the 1107EX and is the answer not in the manual?
Questions and answers