ROJEK MSP 315 Service Instructions Manual

ROJEK MSP 315 Service Instructions Manual

Combined planing and thicknessing machine

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COMBINED PLANING
AND THICKNESSING MACHINE
MSP 315 - MSP 415 - SP 410
MP 415
ONE-SIDED THICKNESSING MACHINE
translation of the original Service instructions handbook
updated 11/ 2017
WOODWORKING MACHINERY , Masarykova 16, 517 50 astolovice
ROJEK
the Czech Republic - Europe www.rojek.cz export @ rojek.cz
+420 494 339137 up to - 41, fax +420 494 323341, - 322701

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Summary of Contents for ROJEK MSP 315

  • Page 1 COMBINED PLANING AND THICKNESSING MACHINE MSP 315 - MSP 415 - SP 410 MP 415 ONE-SIDED THICKNESSING MACHINE translation of the original Service instructions handbook updated 11/ 2017 WOODWORKING MACHINERY , Masarykova 16, 517 50 astolovice ROJEK the Czech Republic - Europe www.rojek.cz export @ rojek.cz...
  • Page 3: Table Of Contents

    1.1 Workers´qualification 1.2 Working surroundings. 2 Machine signification 3 Technical data 3.1 Technical data MSP 315, 415, and SP 410 3.2 Technical data MP 415 3.3 Possible variants of machine 3.4 Values of removal thickness, feeding speed and power 3.5 Data of machine nois 3.6 List of used grounds.
  • Page 4 9.2.2 2 Start feeding 9.2.3 Adjusting of pressing power of feeding rollers and adjusting of chippings´ deflector 9.2.4 Extension of thicknessing table - added rolls (MSP 315, MSP 415, SP 410) 9.2.5.Thicknessing table rollers (MSP415, SP410, MP 415) 9.3 Working places 9.4 Protecting instruments...
  • Page 5: Introduction

    Caution The text and pictures of the manual is a know how of the ROJEK a.s.. No part of it can be copied and third persons are not allowed to learn it or its part without company´s approval.
  • Page 7: Use Of Machine

    The machine type can be identified at the production shield located on the machine frame. MSP 315 combined planer and thicknesser with tiltable tables, planing width 310 mm MSP 415 combined planer and thicknesser with tiltable tables, planing width 410 mm.
  • Page 8 6. switch for unbraked - brake released 6a. operating rotation direction 6b. switched off, stillstand 6c. unbraked - brake released 7. thicknessing table adjustement 8. Control of table rollers 9. Control of feeding motor ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 9: Technical Data

    3.0 Technical data 3.1 Technical data of MSP 315; MSP 415 and SP 410 MSP 315 MSP 415 SP 410 1 600 1 870 2 020 length 1 050 1 120 width 1 050 heigth planning tabels height 1 500 x 320...
  • Page 10 Machine dimensions MSP 315, MSP 415, SP 410 ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 11: Technical Data Mp 415

    3f + PE + N ; 400 (230) V / 50 (60) Hz line safeguarding dimensions in packing 975 x 810 x 1060 245* weight brutto 235* weight netto Weight of machines can varied according machine execution and options. • ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 12 Machine dimensions MP 415 ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 13: Possible Variants Of Machine

    It is necessary to count with worsened quality of processing when working pieces of small thickness considering the springing of processed material piece. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 14 The most permissible exposition levels can differ according to country in question, too. This information will serve for a machine user to a better astimation of risks. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 15 Basic rules for graphical symbols for use on articles - Part 1: Creation of graphic markers for registration. EN 80416-2: 2002 (EN 80416-2: 2001) Basic rules for graphical symbols for use on articles - Part 2: shape and using of arrows. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 16: General

    - When you will not work on at the machine – switch it off by control pannel switch and dis- connect from the mains. - Before cleaning : Switch off the machine and lock the main switch or tow plug off socket. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 17: Dress And Personal Safety

    - Require an assistance for manipulation with parts exceeding your abilities. - At a storm we recommend : Do not operate at the machine ! ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 18 - Ensure sufficient lighting in working space that will not throw shadows or cause a stro- boscopic effect. Hygienic norms indicate 500 lx for minimal lighting for safe and quality work. - Never lay tools or other subjects onto working tables or coverings. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 19: Transport And Storage

    - lift the machine carefully and slowly and then relocate it without sudden changings of moving onto chosen place. The weight of MSP 315 is 305 kg MSP 415 is 360 kg SP 410 is 390 kg MP 415 is 235 kg.
  • Page 20: Machine Positioning

    Use steel washers (part of delivery) under levelling screws and balance the machine in plane with the clearance limit 1 mm/1metre and screw down machine feet into the bottom (anchor the machine). Attached drawing shows a lay-out of anchoring openings on the machine. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 21: Planing

    There is a risk of damage to the cover on the back of the fence and the side cover of the machine. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 22: Thicknessing

    7.3 MP 415 Exhausting nozzle (C) is fixed part of tiltable cutterblock cover (D). Suction outlet diameter is 100mm. Wooden waste must be liquidated eco-friendly - not to worsen the environment . ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 23 Check up the right- ness of connecting and fasten the ter- minal cover with screws again. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 24: Operation Safety

    When standing at the input table side of planer against guiding ruler - the cutterblock must rotate against incoming material, i. e. to the right in direction of arrow situated at cutterblock. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 25: Rotating Direction Change

    ! The protection against dangerous contact of inanimate parts is assured with a self acting disconnecting from the mains according to the norm EN 60 204-1 and IEC 60 364-4-41. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 26: Machine Control

    Note: Machine must be started always by pressing the green but- ton B of the operation switch A, after choosing the position 1 or 2. 8.6.2 Feeding drive switch for 2-speed-electric motor: only for machine variants of 3x400 V ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 27 - slower drive speed switched position - faster drive speed switched The drive of thicknessing is blocked - it cannot be started without forecoming starting of the cu- terblock electric motor. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 28: Adjusting Of Planer

    Cutter block is from the back side of the fence (A) covered by iron-plate cover (E). Iron-plate cover (E) is fixed on the fence fixture (A). Pict. According machine type MSP 315 (415) –SP410 ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 29 Tilt the fence (A) to required position (up to 45°) by help of lever (B). Position 45° and 90° is limited by screws. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 30: Infeed Table Adjustment

    (I). Upper positionof outfeed table is limited by screw (K) – value some tenth-milimiters above cutter block. Bottom position is limited by stop screw (J) - max. 1,1 mm below cutter block. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 31: Planing With Inclined Ruler

    Check the angle of the longitudinal ruler at loose tightening levers (the po- sition 90° is fixed), tighten levers again and switch on the machine. Push chamfered workpiece forwards and against the ruler. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 32 The ruler must be supplemented with an auxiliary ruler for planing of thin materials. It must be wider than 60 mm of a height 20-25 mm. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 33: Thicknessing

    (thicknessing table is neces- seary to adjust at height approx. 160mm), than tilt continuosly, (without impact) tilt back planing tables (C) and lock them by arresting eccentres (D) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 34: Adjusting The Machine For Thicknessing

    (A) are going up. Lower edge of the stock removal rectifier is adjusted to the plane with the lower part of the infeed roller (A) by the detent screw (F). If the workpiece leaves the infeed ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 35 On that ground free movement of the stock removal rectifier must be kept, because of that do not tight the screw (G). 9.2.4 Extension of thicknessing table - added rolls (MSP 315, MSP 415, SP 410, MP 415) The extension can be applied at work- piece entry or leaving the table (E) as well.
  • Page 36 A short stiff aipron and protection of eyes are rated for the work on the planing and thicknessing machine. It is proper to use adequate protection of hearing and recommended working shoes. Wearing of working coats is forbidden. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 37: Instalation Of Demountable Parts

    (the fence adjustment is described in the chapter 9.2.1). Mount the arm of cutter block coverage (D) onto the outfeed table (MSP315, MSP 415, SP 410). Into this arm, insert cutter block cover (E) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 38: Forbidden Manipulations

    Set the proper and definitive height of knife with a solid wood scanting and two hexagonal screws (4) according to the article 10.5. Tighten all three hexagonal screws (5) in the pressing-off-wedge (2). ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 39: System With Springs - Knives Are Pushed Up By Springs

    Hold the knife setting instrument pressed to the cutter block body and tight the wedge screws (4) step by steps - preferable tight the screws from the middle part to both ends. Repeat the procedure with all knives. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 40: Knives Setting With A Setting Gauge

    3 mm (value X at the picture). Make adjustment of all four knives twice, always on the left side and also on the right side of cutterblock. Then retighten all screws. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 41: Step

    The knife is reversible. As soon as both cutting edges of knife are blunt - do not sharpen them, but replace with new ones! Exchange the knives all at once ! ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 42: Maintenance And Repairs

    Tighten the screws again and put on the removable covering. A properly tightened V-belt should sag of nearly 10 mm when pressing to its middle by force of about 20 N (2 kg). ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 43 Lubricate - spread Lubricate by oil can Plastic lubricant/ oil LV-2-3 LV-2-3 OL-B5 OL-B5 Equal lubricant ISO-L-XCBEA 3 ISO - LAN 68. Lubrication points - scheme to table ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 44: Faults Remedy

    Material rubs the back table: badly in-height-adjusted knives or the back table. Thinned end of workpiece: uneven/ rough planed workpiece plate badly adjusted knives or tables badly attached or led-along workpiece. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 45: Delivery Extent

    12.0 Delivery extent A complete machine, accessories according to list, service instructions manual, special accessories (when ordered). 12.1 Accessories MSP 315, MSP 415, SP 410, MP 415 Part name Norm, part nr. Note Wrench 13x16 SN 23 0610 Wrench SN 23 0710...
  • Page 46: Guarantee

    15.0 Guarantee Works and operations, not mentioned here, involve a written agreement of the ROJEK a.s., Masarykova 16, cz - 517 50 Czech Republic. Every machine and equipment is provided with a guarantee certificate. It is important to fill the warranty certificate just during purchasing it with a respect of possibility to set up eventual guarantee claim and for sake of product´s sa-...
  • Page 47 Enclosure A Wiring diagram Diagram 014-1-1 (2,2 kW, 1x230 V, 50 (60) Hz, socket, stop-button, brake release) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 48 Diagram 015-1-1 (2,2 kW, 1x230 V, 50 (60) Hz, socket, stop-button, reverse, brake release) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 49 Diagram 016-3-1 (3,0 kW, 3x400 (230) V, 50 (60) Hz, socket, stop-button, brake release) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 50 Diagram 017-3-1 (3,0 kW, 3x400 (230) V, 50 (60) Hz, socket, stop-button, reverse, brake release) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 51 Diagram 018-3-1 (3,7 kW, 3x400 (230) V, 50 (60) Hz, main switch, connection box, stop-button, brake release) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 52 Diagram 019-3-2 (3,0/3,7 kW, 3x400 (230) V, 50 (60) Hz, main switch, connection box, stop-button, brake release, two speed feeding motor) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 53 Diagram 020-3-2 (3,0/3,7 kW, 3x400 (230) V, 50 (60) Hz, main switch, connection box, stop-button, reverse, brake release, two speed feeding motor) ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 54 9,3/16,1A 50,60Hz 9,3/16,1A voltage 2840 /min IM B3 50,60Hz 3x400V 2840 /min IM B3 CEG M71b Power of 0,3/0,45kW 3x400V For two speed 1,3/1,5A 50/60Hz feeding Italy feeding. 1435/2910/min B14 ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...
  • Page 55 Dle varianty stroje CYA 1,5 mm circuit Connection Y connection box 0(1) 0(1) 0(1) GEWISS box. Note: The producer reserves himself the right for a change of part(s) and its supplier. ROJEK a.s. MSP 315 MSP 415 SP 410 MP 415...

This manual is also suitable for:

Msp 415Sp 410Mp 415

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