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HYDRAULICA 1200 CURVED
Northern (Head Offi ce)
Tel: +44 (0)1482 227333
DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT
www.hird.co.uk
www.hird.co.uk
www.hird.co.uk
OPERATOR MANUAL
KAPPEL
Central
Tel: +44 (0)1302 341659
Western
Tel: +44 (0)1384 900388
Southern
Tel: +44 (0)203 174 0658
OM 1121-2
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Summary of Contents for HIRD GLASS KAPPEL HYDRAULICA 1200 CURVED
- Page 1 www.hird.co.uk www.hird.co.uk www.hird.co.uk OPERATOR MANUAL KAPPEL HYDRAULICA 1200 CURVED Northern (Head Offi ce) Central Western Southern Tel: +44 (0)1482 227333 Tel: +44 (0)1302 341659 Tel: +44 (0)1384 900388 Tel: +44 (0)203 174 0658 DISCLAIMER - ALL INSTRUCTIONS ARE SUPPLIED FROM MANUFACTURER AND WHERE CORRECT AT TIME OF PRINT OM 1121-2...
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Page 2: Table Of Contents
The suction cups The vacuum lines Leak check Technical data Bearing capacity of mounting kit The smallest possible inner and outer radius Spare parts list Test report - suction cups 150/K See Appendix OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 3: Foreword
If you find any errors when reading these operating instructions or if you have further comments or suggestions to make, please contact: Kappel Flachglastechnik GmbH Schlachthofstraße 3-5 87700 Memmingen Germany Phone: +49 (0) 8331/4487 Telefax: +49 (0)8331/82962 E-mail: info@vakuumlifter-kappel.de Internet: www.vakuumlifter-kappel.de The management appreciates your cooperation. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 4: Technical Description
The individual suction cups can be locked by vacuum couplings. CAUTION Keep in mind the maximum load capacity of the vacuum lifter. The support pipes must always be parallel to the straight axle of the transported material. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 5: Basic Safety Instructions
The risk is borne solely by the user. Running the equipment in a manner consistent with its intended use also means that the operating instructions are duly observed and the inspection and maintenance requirements are met. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 6: Organisational Measures
Replace vacuum hose connections at the specified or appropriate time intervals, even if there are no recognizable safety-relevant defects! Comply with the prescribed deadlines for recurring tests/inspections and with those specified in the operating instructions! To carry out maintenance work an appropriate workshop is imperative. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 7: Selection And Qualification Of Personnel
In case of malfunctions immediately stop the machine and secure it! Correct malfunctions without delay! Comply with switch-on and switch-off procedures and monitor the control displays in accordance with the operating instructions! Always stop working in case of darkness or poor visibility! OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 8: Special Works
Inspect/check the electrical equipment of the machine regularly. Remedy defects like loose connections or charred cables at once. Oils, greases and other chemical substance Observe the safety regulations applicable to the product when using oils, greases and other chemical substances! OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 9: Commissioning
Do not expose the vacuum lifter to heavy precipitation. Do not place the vacuum lifter into or in water. Do not convey loads above persons or machines. Block off the area under hanging transported material with wide clearance. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 10: Installing Support Pipes And Connecting Suction Cups
- Yellow hose pipes Vacuum circuit 3 Vacuum couplings Yellow - Red hose pipes Vacuum circuit 4 Vacuum couplings Red CAUTION The mounting kit must only be used with all existing vacuum circuits. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 11: Arrangement Of Suction Circuits On The Transported Material
Vacuum circuit 2 Vacuum couplings Black - Yellow hose pipes Vacuum circuit 3 Vacuum couplings Yellow - Red hose pipes Vacuum circuit 4 Vacuum couplings Red Fig. 1 Dual-circuit system Fig. 2 Four-circuit system OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 12: Setting Suction Cups On The Transported Material
Fig.3 CAUTION The support pipes must always be parallel to the straight axis of the transported material. The support pipes must never be in the axis of the curved pane OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 13: Operation
Do not expose the vacuum lifter to heavy precipitation. Do not place the vacuum lifter in or into water. Do not convey loads above persons or machines. Block off the area under hanging transported material with wide clearance. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 14: Work Cycle
CAUTION A top-heavy (C) load distribution is not permitted during swivelling! A bottom-heavy (D) load distribution is not permitted during swivelling! Ensure a close to the ground (E) load distribution during swivelling. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... - Page 15 In the case of larger plates the conveyed material must also be picked up and retained. To release the conveyed material observe the operating instructions of the vacuum lifter. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk...
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Page 16: Leak Check Of The Entire System
KAPPEL HYDRAULICA 1200 CURVED Checking for leaks Leak check of the entire system To check the vacuum circuits for leaks, refer to the operating instructions of the vacuum lifter. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 17: Maintenance
The Vacuum Lines The hoses must be inspected occasionally for visible cracks, etc. Replace defective hoses immediately! OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... - Page 18 In at least weekly intervals the vacuum circuits must be checked for leaks. Check the entire vacuum circuit with all suction cups and hose lines. To check the vacuum circuits for leaks, refer to the operating instructions of the vacuum lifter. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk...
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Page 19: Technical Data
Phone: +49 (0)8331/4487 Telefax: +49 (0) 8331/82962 e-mail: info@vakuumlifter-kappel.de Internet: www.vakuumlifter-kappel.de Temperature range Operating temperature +1 to +40 degrees Celsius (environment) Storage temperature Room temperature not below 0 degrees Dead weight 176 OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 20: The Smallest Possible Inner And Outer Radius
KAPPEL HYDRAULICA 1200 CURVED The smallest possible inner and outer radius The smallest possible inner and outer radius of the suction cups 540KS that can be sucked is 450 mm. OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... -
Page 21: Spare Parts List
KAPPEL HYDRAULICA 1200 CURVED Spare parts list for ASGS Item Designation Suction cups 540 KS Hinge bracket Pipe bracket for suction cups Pipe bracket for suction frame OPERATOR MANUAL | KAPPEL HYDRAULICA 1200 CURVED www.hird.co.uk... - Page 22 (Head Office) Central Tel: +44 (0)1302 341659 Vacuum Lifter Western Tel: +44 (0)1384 900388 Southern Tel: +44 (0)203 174 0658 www.hird.co.uk Kappel Hydraulica 1200 Curved Machine Model: Site Name: Date Week Commencing: Fleet No: Address: Inspected by: Daily Pre-use Checks COMMENTS...
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