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Related Manuals for MORLEY M30E
Summary of Contents for MORLEY M30E
- Page 1 ORLEY EQUIPMENT CO M30E Electric OWNERS SERIAL #: MANUAL ENGINE #:...
- Page 2 WARNING • If operated improperly, this machine may cause serious injury. • Do not wear loose clothing when operating this machine as it may become entangled in the equipment. • Stay clear of all moving parts when the machine is running. • DO NOT work on this machine while the engine is running and NOT properly secured. • ALWAYS wear safety glasses, sound protection (ear plugs), hand protection (gloves), and steel-toed boots when operating this machine. • NEVER stand in water while operating this machine (ELECTRIC MODEL). • ALWAYS use properly grounded power cords (ELECTRIC MODEL). • Power cords should ALWAYS be the proper wire gauge for each particular application (ELECTRIC MODEL). • ALL extension cords should be plugged into a “ground fault interrupter” (ELECTRIC MODEL). • NEVER use extension cords that are in any way damaged, frayed or cut (ELECTRIC MODEL). • ALWAYS use the proper cutting RPM as specificied by your blade manufacturer. • ALWAYS shut off the machine before changing the blade (UNPLUG ELECTRIC MODEL before changing the blade). • Insure proper position and security of ALL safety guards before operating this machine. • ALWAYS inspect the machine before use for safe operation. •...
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Page 3: Limited Warranty
DO NOT jump-start a dead battery on this machine. The process of jump-starting a discharged (dead) battery can, under certain conditions, result in a battery explosion from the ignition of hydrogen gas, resulting in injury or death. LIMITED WARRANTY WARRANTY: Morley Equipment Company Warrants that at the time of shipment, the product manufactured by Morley Equipment Company and sold hereunder shall be free from defects in material and workmanship. WARRANTY ADJUSTMENTS: Morley Equipment Company agrees to repair or furnish any faulty component within 30- days from date of purchase provided the machine is operated and maintained in accordance with Morley Equipment Company Owners and Engine Manuals and Operating Instructions. If examinations by Morley Equipment Company proves a defect within Warranty, receipt verifying purchase date and serial numbers are required to obtain Adjustment. One year Warranty on major components (such as engine, drive motors, hydraulic pump, hydraulic motor and etc.) with an authorized service facility. See Owners Manual for Warranty from the manufacturer of that product. No product will be accepted for return or replacement without prior authorization by Morley Equipment Company. Products returned are addressed to: Morley Equipment Company, 41161 Sandalwood Circle, Murrieta, CA 92562: (951) 894-5558. EXCLUSIONS FROM WARRANTY: This Warranty does not extend to any product supplied by Morley Equipment Company which has been subjected to misuse, neglect, accident, improper installation or used in violation of instructions provided by Morley Equipment Company. -
Page 4: Optional Equipment
M30 ELECTRIC SAW INFORMATION This Manual provides the basic instructions for the operation and maintenance of the M30E electric concrete saw. To comply with codes in your area of operation, you will need to install th appropriate 3-phase plug end. M30 ELECTRIC: MOTOR: WEG W22 NEMA Premium 286TS - 3-Phase (30hp) Drive Unit: Hydrostatic Transmission Spindle: 1-7/16” with Tapered Roller Bearings Arbor Size: 1” with 1/4” Keys Blade Capacity 14” to 36” Diameter... -
Page 5: Speed Control
To adjust or replace the belts, loosen the 1/2” “pinch” bolts, one on either side at the front of the motor base plate, and the two 5/8” bolts that run vertical at the front of the motor plate. This allows the motor to be raised or lowered, loosening the belts for replacement or tensioning. Then raise the motor and tighten the bolts after belt replacement or to adjust tension. It is important that the tension is just enough to drive without slipping. Too tight shortens bearing life, too loose shortens belt life (Spindleshaft Drive Belts (6) – 3VX475 – Single Speed; 3VX450 w/3-Speed Gearbox). CONTROL OPERATING INSTRUCTIONS WATER SUPPLY: Connect the water supply to the inlet hose (1/2”), open the water valve and make sure that outlet (1/4”), hoses mounted in the bladeguard are free of obstructions. Blow out the water lines before operation in freezing conditions. RAISE/LOWER: By pulling back the Raise/Lower lever a momemtary switch activates an electric-over-hydraulic pump to raise the saw. Push the lever foward to lower the saw. You can control the lowering speed by opening the valve gradually. For adjusting the handle assembly, see accompanying instruction. SPEED CONTROL: The Forward/Reverse lever determines forward and reverse speeds, with a “neutral” dynamic brake position in between. By pushing the speed control lever foward, the saw will move forward at variable speeds, pulling the lever back does the same in reverse. BLADE FITTING: Raise the saw to accommodate your choice of blades - 14” to 36”. Lift off the bladeguard with motor off. Remove the spindle nut with the spindle nut wrench provide with the saw and then the outer blade collar. Inspect both collars so they will seat flush with the blade. Place blade on spindleshaft and align with collar pin in inner collar, now replace outer collar and spindle nut - tighten by striking spindle nut wrench with provided hammer and finally, replace bladeguard. STARTING THE ENGINE: Once plugged in to the power source, pull the start switch and check the amp gauge for a reading. Push the on/off switch to turn off the motor. POSITIONING THE SAW: The saw may be maneuvered in several ways. Position the handle bars to suit the operator’s leverage (Note: this is a rear-pivot saw). The independent wheel drive motors, that function as a differential, allow the saw to be... -
Page 6: Replacement Parts
Raise/Lower lever, raise the saw out of the cut. If step-cutting, return the saw to the original insertion point and lower the blade to the secondary depth and repeat the cut, then raise the blade as before and position the saw for the next cut. STORAGE: Always lubricate the saw after cleaning. CALIBRATION: Always check alignment. The spindleshaft and rear axles must be aligned to insure the saw travels straight and the blade moves parallel to the rear wheels. REPLACEMENT PARTS: All replacement parts must be ordered from Morley Equipment Company to effect Warranty. Always supply Model and Serial Number when ordering parts. Should you have any questions relative to the operation or servicing your equipment, do not hesitate to contact Morley Equipment Company at (951) 894-5558; or Email us at morleyequipco@gmail.com. An M30E Parts List is also available at www.morleysaws.com M30E ELECTRIC BELT GUIDE DRIVE BELT HYDROSTATIC DRIVE BELT 3-SPEED 3VX450 (6) 3VX375 SINGLE SPEED 3VX475(6) 3VX375... - Page 7 RAISE/LOWER VALVE ADJUSTMENT From time to time your Raise/Lower Assembly may need some minor adjustments. If your saw creeps down when the R/L Lever is returned to its “neutral” position after being raised, the needle valve is not closing completely. Needle valves ar know to take a “set”...
- Page 8 M.E.C. ELECTRIC FLATSAWS GENERATOR AND CABLE/CORD REQUIREMENTS MINIMUM 100’ 100’ TO 200’ 25’ TO 50’ GENERATOR HP RATING PHASE VOLTS WIRE WIRE WIRE LOAD 230V 230V 460V 230V 18.8 230V 460V 230V 230V 460V 38.4 230V 19.2 460V 230V 24.5 460V 36.3 460V...
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Page 9: Front Axle Assembly
M30 ELECTRIC PARTS LIST SPINDLESHAFT ASSEMBLY PARTS# REQUIRED DESCRIPTION 1100-30E Spindleshaft 1101-30E Pillow-blocking Bearing 1115-30E Inner Blade Collar 1116-30E Outer Blade Collar 1104-30E Left-hand Nut 1105-30E Right-hand Nut 1106-30E Sheave 1107-30E Bushing 1108-30E Key - 3/8” 1109-30E Key - 1/4” 1110-30E 3-Speed Gearbox (Optional) 1117-30E... -
Page 10: Pointer Assembly
HYDROSTATIC DRIVE ASSEMBLY PART# REQUIRED DESCRIPTION 4100-30E Pump 4101-30E Drive Motor 4102-30E Traction Manifold 4103-30E Wheel Hub 3001-30E Wheel - 10x3” 4105-30E Filter Assembly 4106-30E Filter 4107-30E Reservoir - Plastic 4108-30E Forward/Reverse Friction Lever Assembly 4109-30E Cable 41010-30E Cable End - Balljoint 4121-30E Hydrostatic Pump Belt –... - Page 11 MOTOR/MOTOR CONTROLS PART# REQUIRED DESCRIPTION 8000-30E WEG W22 Premuim 286TS – 3-Phase (30hp) 8001-30E Current Transformer 8002-30E Control Transformer 8003-30E Magnetic Starter 8004-30E Overload Relay 8005-30E 6” Sheave CHARGING PART# REQUIRED DESCRIPTION 3023-30E MF-51 Battery 3113-30E Genius Battery Charger BLADEGUARD ASSEMBLY PART# REQUIRED DESCRIPTION...