Related Manuals for TERMA MAX K180S
Summary of Contents for TERMA MAX K180S
- Page 1 Impact Power Operators Instruction & Parts Manual MAX K180S Version 2023 Model: MAX K180S Registration number:......Purchase date:......
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Page 3: Table Of Contents
: ............................7 ARNING SIGNS :............................. 8 ROHIBITORY IGNS : ............................. 8 ANDATORY IGNS USE OF MAX K180S ........................... 9 OPERATION PRINCIPLE ..........................9 CONSTRUCTION ............................10 MAX K180S ............................10 ............................ 12 IR PRESSURE HOSE MAX-L ................... 13 UBRICATOR WITH... -
Page 4: Technical Information
Technical information MAX K180S Parameter Unit Value Outside diameter [mm] Length [mm] 2256 Weight [kg] Air consumption, min (recommended) /min] 4,5 (5,0) Air pressure [atm] Air hose Parameter Unit Value Diameter [mm] 31,5 Length Weight [kg] 30,5 Lubricator/Control Panel Parameter... -
Page 5: Accessories
Accessories With MAX K180S the following accessories can be used: a) For the alignment of MAX: Optical level set Starting platform b) For installing plastic tubes, directly behind the machine: Tools for pulling PE/PVC pipes diameter 140, 160, 180, 200 (with rope) Sleeve ø160... - Page 6 c) For ramming of steel pipes: Cones: S356406 S280340 S230290 S159245 d) To clean the pipes from sand and debris after ramming: − Pipe plugs: PW 355, PW406, PW 323, PW 273, PW 219, PW 159 PW 159 PW219 PW273 PW323 PW355 PW406...
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Page 7: Safety Instructions
TERMA, are designed to be used by qualified and trained personnel only. TERMA will not be held liable for any injury or damage to either people or property resulting from the misuse of TERMA equipment. -
Page 8: Prohibitory Signs
Danger of underground utilities! Danger of explosion! Entrapment hazard! High Air pressure! Danger of burning! Prohibitory Signs: General prohibition signs; this symbol is used in conjunction with a suffix that makes statements about the ban. No unauthorized persons allowed! Mandatory Signs: Wear ear protection! Wear safety glasses! 8 / 39... -
Page 9: Use Of Max K180S
Failure to do so may result in serious injury! Use of MAX K180S The MAX K180S can be used to execute tunneling and with the use of appropriate accessories for pulling of PE, PVC pipes and steel pipes’ ramming. Using the MAX K180S for other purposes is not permitted. The manufacturer will not be held responsible for any damage sustained through improper use of the MAX K180S. -
Page 10: Construction
Construction MAX K180S Drawing 6.1.1 Name Art. Q-ty 1 Stepped head nut PMNAK-M180-00.09 2 Stepped head PMNAS-M180-00.01 3 Cylinder PMCYL-M180-00.02 4 Chisel PMPRZ-M180-00.08-M2 5 Control stud housing PMTSR-M180-00.03 6 Reverse cone with pulling eyes WAHW180 7 Impact piston PMBIJ-M180-00.05 8 Piston teflon sliding tapes PMPRB-M180-00.06... - Page 11 13 Elastic damper PMAMOR-S180-00.14 14 Control piston teflon seal PMUTS-S180-00.02 15 Control piston PMTLS-S180-00.01 16 Seal (O-ring 86x3,5) MTSORSI0022 17.1. Control piston teflon seal II PMUS2-S180-00.03 17.2. Control piston seal II (O-ring 86x3,5) MTSORSI0022 18 Control cylinder PMCYLSTR-S180-00.07 19 Elastic block PMLST-S180-00.08 20 Splitter seal (O-ring 58x3 70NBR) MTSORNB0061...
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Page 12: Air Pressure Hose
Air pressure hose Drawing 6.2.1 Name Art. Q-ty Dirt plug (male) PMZAW-W130-00.01-M1 Coupler seal/Dirt plug seal (O-Ring 36x5) MTSORNB0036 Outer hose quick coupler (female) PMLWZ-W130-00.03 Coupler seal (O-Ring 36x3) MTSORNB0035 Coupler nut PMNAW-W130-00.02 Control hose cross spacer M130 PMWWC-W130-00.08 Control hose barbed coupling (female) PMLWCZ-W130-00.09 Retaining ring (E-clip) M130, M160, M180 MMEMNPZ0002... -
Page 13: Max-Lubricator With Reversing Mechanism
MAX-Lubricator with Reversing Mechanism Drawing 6.3.1 Name Art. Q-ty GEKA dust cap with chain 42 mm MMEHYZS0002 GEKA GZ-Coupling 42 mm 3/4" MMEHYZL0002 Splitter II PMRZG2-OL130-00.01 4.1. XGE 6LR fitting from 1/4" straight connector MMEHYZL0006 4.2. DPR 6L/S compression ring from 1/4"" straight MMEMNIN0004 connector 4.3. -
Page 14: Transportation
PMOOM-OL130-05.00Z Transportation Due to the heavy weight of the machine, the MAX K180S should be handled with extra care and only be transported and lifted with leads. When carrying MAX by hand, ensure that you always lift the body of the MAX. -
Page 15: Preparations Before Use
The machine should be securely moved and lifted by straps at the front and back of the cylinder, in such a manner that sliding out is avoided (Drawing 7.1.). Make sure there are no persons under a lifted device! Persons under the load are in a danger zone for themselves and others. -
Page 16: Target Pit
MAX jacking machine should be used at ambient temperatures not lower than + 5 °C. Working in smaller temperatures may cause stop the machine during operation. Operation of MAX K180S only to be carried out by suitably trained, qualified, and certified personnel only. New operators or operators in training should only work under the constant supervision of a fully qualified person. -
Page 17: Connecting The Air Hose
Drawing 9.2.1 To replace the rear part (Figure 9.2.1.) follow these proceedings: a) Disconnect the machine from the air compressor. b) Place MAX (1) spanner wrench (2) on a solid and stable surface. The spanner wrench’ pins must be placed into the indentations. c) Mount the eye spanner (3) on a part which should be unscrewed (4). - Page 18 To connect the air hose (Figure 9.3.1.) proceed as follows: a) Place the compressor in a safe and stable location, taking into consideration the length of the pneumatic hose and the expected bore’s length. Secure the compressor to avoid unexpected movements. b) Connect the air hose (1) to the compressor, ensure the hose is securely interlocked and the safety rings are tightened.
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Page 19: Functions Of The Lubricator
f) Place the MAX in the Starting Pit and remove the end cap female (4a) from the short hose of the MAX (4). Connect the air hose coming from the lubricator to the short hose of the MAX. Screw with nut firmly together until resistance is felt. Functions of the Lubricator The lubricator ensures that the necessary amount of lubricant is mixed with air and supplied to MAX. -
Page 20: Alignment Of The Max K180S
Place the MAX machine into the Start pit and pre-align it to the End pit, then place the TERMA telescopic sight onto the machine. c) With a help of TERMA telescopic sight you have to align the MAX machine to the surveying stake by changing horizontal and vertical position of the machine. -
Page 21: Reversing Max K180S
When mole enters the End pit, reduce the air flow. Reversing MAX K180S When the MAX encounters a rock or insurmountable obstacle, or an obstacle that may possibly damage the machine or change its path, MAX can be easily reversed to the starting pit in order to re-start a new borehole. -
Page 22: Manual Pulling Of Plastic Pipes
Do not attempt to working at reverse the mole with air supply valve at maximum position. The air supply valve during the reversing has to be adjusted maximum at ¾ opened. When reversing the MAX, soil and other debris in combination with the exhausted air could be thrown from the back of the MAX. - Page 23 Figure 9.9.1 For the immediate retraction of PE, PVC pipes please proceed as follows: a) Follow the procedures as with Solo Bore, repeat step a to f. b) MAX needs to stop when it is for ¾ of the length into the soil c) Disconnect the air hose (5) from the small connection hose at the MAX d) Introduce the Air hose (5) and the pulling rope (10) into the PE pipe (6).
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Page 24: Steel Pipe's Ramming
o) Slowly close the air supply and allow the MAX to stop. p) Disconnect all parts, pulling rope, clamps and tensioner. 9.10 Steel pipe’s ramming For steel pipe ramming the MAX could be equipped with the tool for inserting PE/PVC pipes or with the End nut. -
Page 25: Cleaning Of Steel Pipes After Ramming
During pipe jacking operation the MAX K180S should not be reversed to return. This would result loose of the connection and could result damaging the cone, tube or straps. During a long-lasting pipe jacking operation the cone, head, pipe and other parts of the machine can get hot, Risk of Burns! Stop the machine after the rammed pipe would reach the end pit. -
Page 26: Expanding The Borehole
c) Wait for the pipe to cool and remove the slag from the weld to prevent damage to the pipe plug. d) Insert the foam pipeline pig (2) into the prepared pipe. e) Put the pipe plug (1) inside the pipe and secure it with the locking rods (3). f) Tighten the pipe plug seal with a wrench (60 mm). -
Page 27: Installing Of Pipes Ø200 Mm With Expanders
Drawing 9.12.1 It is not recommended to use a winch with a pulling force over 1.6 Tons ! To perform a Solo-Boring the following procedures should be adhered to: a) make a solo-bore with your impact mole (see p. 9.6. Solo boring of actual operators instruction). -
Page 28: After Care
Drawing 9.13.1 In order to pull the tube ø200 we must proceed to the following: a) To perform operations such as mentioned in point 9.12 from step a) to step e). b) Place in the Start Pit the machine ready for startup, put on her Calibrator PO 219 (4) and put the Tip Towing (5) winch with rope on the head of the machine. -
Page 29: Maintenance
Maintenance It is prohibited to repair, perform internal inspections or carry out any maintenance on MAX. Maintenance only can be performed by a qualified technician who has been trained to perform these jobs, or, alternatively at a manufacturer service center. Technical changes to MAX, repairs and maintenance carried out, outside of a manufacturers service center, will invalidate MAX’s warranty and guarantee claims. -
Page 30: When Max Has Not Been In Use For A While
Drawing 10.1.1 10.2 When MAX has not been in use for a while If the machine will not be In use for more than 7 days, it should be property preserved. This is best to be done in our workshop or in one of the workshops of our authorized dealers. If you do not have this possibility, you can do the following: a) By compressed air clean the hose from sand, oil and water with the lubricating valve in closed position (Figure 10.1.1). - Page 31 c) Inspect all components, checking for wear and tear: Piston Front and backside of the piston, for air leaks Control connection Cylinder slide Pistons seal and rings Injection hose sleeves all connections in reverse mechanism Inspection of the Air hose: a) Check injection sleeves.
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Page 32: Troubleshooting
Troubleshooting Faults Reason Solution Starting problems Air supply valve at the lubricator is Air intake valve to the lubricator opened too slowly needs to be opened quickly Piston is located in the center Change the control valve on the position lubricator quickly from F to R to F Low pressure of the incoming air Adjust the compressor to 7 atm. - Page 33 http://www.termagroup.pl e-mail: mole@termamax.com http://termamoling.pl Impact Power Your Local Dealer: ……………………………………………………………. ……………………………………………………………. ……………………………………………………………. ……………………………………………………………. ……………………………………………………………. ……………………………………………………………. zelrm 2022.12.28 33 / 39...
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Page 34: Spare Parts
Spare parts 12.1 MAX K180S – mole spare parts list 34 / 39... - Page 35 Name Art. Q-ty 1 Stepped head nut PMNAK-M180-00.09 2 Stepped head PMNAS-M180-00.01 3 Cylinder PMCYL-M180-00.02 4 Chisel PMPRZ-M180-00.08-M2 5 Control stud housing PMTSR-M180-00.03 6 Reverse cone with pulling eyes WAHW180 7 Impact piston PMBIJ-M180-00.05 8 Piston teflon sliding tapes PMPRB-M180-00.06 9.1.
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Page 36: Pneumatic Air Hose 20 M Spare Parts List
12.2 Pneumatic Air hose 20 m spare parts list 36 / 39... - Page 37 Name Art. Q-ty Dirt plug (male) PMZAW-W130-00.01-M1 Coupler seal/Dirt plug seal (O-Ring 36x5) MTSORNB0036 Outer hose quick coupler (female) PMLWZ-W130-00.03 Coupler seal (O-Ring 36x3) MTSORNB0035 Coupler nut PMNAW-W130-00.02 Control hose cross spacer M130 PMWWC-W130-00.08 Control hose barbed coupling (female) PMLWCZ-W130-00.09 Retaining ring (E-clip) M130, M160, M180 MMEMNPZ0002 Control hose crimping ferrule M130, M160, M180...
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Page 38: Lubricator With Reversing Mechanism
12.3 Lubricator with reversing mechanism 38 / 39... - Page 39 Name Art. Q-ty GEKA dust cap with chain 42 mm MMEHYZS0002 GEKA GZ-Coupling 42 mm 3/4" MMEHYZL0002 Splitter II PMRZG2-OL130-00.01 4.1. XGE 6LR fitting from 1/4" straight connector MMEHYZL0006 4.2. DPR 6L/S compression ring from 1/4"" straight MMEMNIN0004 connector 4.3. Nut M12x1.5 M 6L from the straight connector 1/4""...
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