Related Manuals for TERMA MAX K160S
Summary of Contents for TERMA MAX K160S
- Page 1 Impact Power Operators Instruction & Parts Manual MAX K160S Version 2023 Model: MAX K160S Registration number:......Purchase date:......
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Page 3: Table Of Contents
: ............................7 ARNING SIGNS : ............................. 8 ROHIBITORY IGNS : ............................. 8 ANDATORY IGNS USE OF MAX K160S ........................... 9 OPERATION PRINCIPLE ..........................9 CONSTRUCTION ............................10 MAX K160S ............................10 ............................ 11 IR PRESSURE HOSE MAX-L ................... 12... -
Page 4: Technical Information
Technical information MAX K160S Parameter Unit Value Diameter [mm] Lenght [mm] 2110 Weight [kg] Air consumption, min (recommended) /min] 3,5 (4,5) Air pressure [atm] Air hose Parameter Unit Value Diameter [mm] 31,5 Lenght Weight [kg] 30,5 MAX-Lubricator Parameter Unit Value... -
Page 5: Accessories
Accessories With MAX K160S the following accessories can be used: a) For the alignment of MAX: Optical level set Starting platform b) For installing plastic tubes, directly behind the machine: − Tools for pulling PE/PVC pipes diameter 125, 140 and 160 (with rope) - Page 6 Steel pulling rope Ø8 mm with interconnector c) for ramming steel pipes: Cones: S356406, S280340, S 230290, S159245, d) To clean the pipes from debris after ramming the pipes: − Pipe plugs: PW406, PW355, PW 323, PW 273, PW 219, PW 159, Air pressure hose with valve (for the pipe plugs) Foam pipeline pig e) for making drilling holes up to Ø219 and for installing pipes Ø180, Ø200 :...
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Page 7: Safety Instructions
TERMA, are designed to be used by qualified and trained personnel only. TERMA will not be held liable for any injury or damage to either people or property resulting from the misuse of TERMA equipment. -
Page 8: Prohibitory Signs
Danger of underground utilities! Danger of explosion! Entrapment hazard! High Air pressure! Danger of burning! Prohibitory Signs: General prohibition signs; this symbol is used in conjunction with a suffix that makes statements about the ban. No unauthorized persons allowed! Mandatory Signs: Wear ear protection! Wear safety glasses! -
Page 9: Use Of Max K160S
Use of MAX K160S The MAX K160S is to be used to execute tunneling and for the use of appropriate accessories for drawing PE, PVC pipes and Steel pipes. Using the MAX K160S for other purposes is not permitted. The manufacturer will not be held responsible for any damage sustained through improper use of the MAX K160S. -
Page 10: Construction
Construction MAX K160S Drawing 6.1.1 Name Item number Stepped head nut PMNAK-M160-00.09 Stepped head PMNAS-M160-00.01 Cylinder PMCYL-M160-00.02 Chisel PMPRZ-M160-00.08 Control stud housing PMTSR-M160-00.03 Reverse cone with pulling eyes WAHW160 Impact piston PMBIJ-M160-00.05 Piston teflon sliding tapes PMPRB-M160-00.06 9.1. Piston seal (Teflon) PMUSB-M160-00.07... -
Page 11: Air Pressure Hose
Control hose connector PMKWC-S130-00.09 Control hose crimping ferrule M130, M160, M180 PMTULZW-W130-00.11-M1 Control hose 0,7 m MTSWG0006 Control hose barbed coupling (male) PMLWCM-W130-00.07 Retaining ring (E-clip) M130, M160, M180 MMEMNPZ0002 Control hose seal (O-ring 6x2) MTSORNB0054 Control hose cross spacer M130 PMWWC-W130-00.08 Outer hose barbed connector PMKWG-S160-00.10... -
Page 12: Max-Lubricator With Reversing Mechanism
Outer hose 20 m MTSWG0013 Control hose 20 m MTSWG0006 Control hose barbed coupling (male) PMLWCM-W130-00.07 Control hose seal (O-ring 6x2) MTSORNB0054 Coupler seal (O-ring 40,2x3) MTSORNB0039 Outer hose quick coupler (male) M130, M160, PMSRB-W130-00.05-M1 M180 Dirt cap (female) PMZAZ-W130-00.06-M1 …... -
Page 13: Transportation
PMOOM-OL130-05.00Z Transportation Due to the heavy weight of the machine, the MAX K160S should be handled with extra care and only be transported and lifted with leads. When moving the MAX by hand, ensure that you always lift the body of the MAX. -
Page 14: Preparations Before Use
Drawing 7.1 The machine should be securely moved and lifted by straps at the front and back of the cylinder, in such a manner that sliding out is avoided (Drawing 7.1.). Make sure there are no persons under a lifted device! Persons under the load are in a danger zone for themselves and others. -
Page 15: Target Pit
The MAX should only be operated when all parts (lubricator, hoses, accessories) have been secured and checked. Convert the MAX K160S After each action (Solo-Boring or Pipe pulling) the MAX can be upgraded via (Screwing or unscrewing the accessories):... - Page 16 Sleeve with rope Type of work End screw Towing tool connection Solo-Bore Direct pipe installing Expanding using Calibrator Installing pipe with Calibrator Pipe jacking + correct use - incorrect use Drawing 9.2.1. To change the rear part (Drawing 9.2.1.) follow these proceedings: a) Disconnect the air compressor.
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Page 17: Connecting The Air Hose
i) Tightening with spanner and hammer. Connecting the Air Hose Before connecting, blow air through the air hose to remove dirt or any other debris or contamination. To connect the air hose (Drawing 9.3.1.) proceed as follows: a) Place the compressor in a safe and stable location; take into consideration the distance from the MAX to the starting pit and the length of the drill to be carried out. -
Page 18: Functions Of The Lubricator
FORWARD REVERSE Drawing 9.4.1 Alignment of the MAX K160S For accurate aiming of the MAX in the starting pit, we recommend using the Optical Level Set. To aim the machine precisely follow these steps: a) Position a surveying stake in the End pit in the place where the end of the borehole should be located. -
Page 19: Solo-Boring
With a help of TERMA telescopic sight you have to align the MAX machine to the surveying stake by changing horizontal and vertical position of the machine. Solo-Boring For this action the machine should have the End Screw To perform Solo-Boring the MAX must be equipped with the air hose pulling eye. -
Page 20: Reversing Max K160S
At all times, a good flow of lubricator is required. k) When MAX enters the End pit, reduce the air flow. Reversing MAX K160S When the MAX encounters a rock or insurmountable obstacle, the tool is pushed off course. The reciprocating action of MAX, however, will break a rock up and allow the tool to pass. -
Page 21: Manual Pulling Of Plastic Pipes
Manual pulling of plastic pipes For installing PE, PVC pipes (manually) the Insert nipple (1) could be used (Figure 9.8.1.). This method can be used for pipes of diameter 25÷55 mm. Figure 9.8.1 To insert pipes manually proceed to the following steps: a) When the MAX has completely cleared the borehole, disconnect the Air Hose from the machine (2) than disconnect the Air Hose from the Lubricator (The air hose stays in the borehole) -
Page 22: Installing Steel Pipes (Ramming-Jacking)
For the immediate retraction of PE, PVC pipes please proceed as follows: a) Follow the procedures as with Solo Bore, repeat step a to f. b) MAX needs to stop when it is for ¾ of the length into the soil c) Disconnect the air hose (5) from the small connection hose at the MAX d) Air hose and pulling rope (10) to be placed in the pipe (6) insert e) Then forward the tied hose after pulling the rope, separate from each other again. -
Page 23: Cleaning Of Steel Pipes After Ramming
b) The steel pipe in the starting pit, placed in the direction of the planned installation. c) Cone (4) to be placed in the steel pipe. d) Prepare the ground that machine and pipe are on same level of height. e) MAX with the head forwards to be positioned in the cone (4) with help of the straps (5) establish connection with the pipe. - Page 24 Drawing 9.11.1 To remove soil and debris from a rammed pipe, follow these steps: a) clean the inside of the pipe from the ground to a depth of approximately 34xD (D - pipe’s diameter). b) make four through holes in the pipe for the locking rods (3) according to the figure 9.11.2. Drawing 9.11.2 c) Wait for the pipe to cool and remove the slag from the weld to prevent damage to the pipe plug.
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Page 25: Expanding Drill Hole With Widening Accessories
The area where work is carried should be marked and locked to avoid unauthorized entry to the site! m) If the removing does not start after 2 minutes the compressor needs to be switched off. n) The operator should slowly release air pressure by gently opening the valve (6). o) Remove the pipe plug and the foam pipeline pig. -
Page 26: Installing Of Pipes Mm With Expanders
e) reinstall Tip Towing (3) on the mole and place the mole in a pre-made hole. f) using Winch to towing make a hole using Calibrator. It is important to keep a permanent tension on the rope! g) After the machine has reached the target pit it is required to remove all accessories and return the machine by using the reverse handle on the lubricator. -
Page 27: After Care
9.14 After care Each time that the hose is disconnected, the security cap should be placed, to avoid any debris entering the hoses. Do the same when disconnecting the connectors on the MAX. It is especially important to place the security cap on the short connecting hose for the MAX, as debris inside this hose cannot be blown out by air. -
Page 28: When Max Has Not Been In Use For A While
- Turn the machine on for 30 seconds with minimum lubrication, - Pour 150ml anti-corrosion oil KorMAX into the short hose connected to the machine, as well in the big and the small hose. - Turn on the machine for 3-5 seconds to distribute the oil gradually through the inside of the machine. -
Page 29: Technical Inspections
g) During these operations you need to change the direction valve several times R>F . h) Stop the machine, disconnect the hoses and place caps on the machine and hoses. 10.3 Technical Inspections Inspections should only be done by qualified and trained personnel: I Inspection: before the end of the 6th Month by standard operation II Inspection:... -
Page 30: Troubleshooting
11 Troubleshooting Faults Reason Solution Starting problems Air supply valve at the lubricator is Air intake valve to the lubricator opened too slowly needs to be opened quickly Piston is located in the center Change the control valve on the position lubricator quickly from F to R to F Low pressure of the incoming air... - Page 31 http://www.termagroup.pl e-mail: mole@termamax.com http://termamoling.pl Impact Power Your Local Dealer: ……………………………………………………………. ……………………………………………………………. ……………………………………………………………. ……………………………………………………………. ……………………………………………………………. ……………………………………………………………. zelrm 2022.12.28...
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Page 32: Spare Parts
Spare parts 12.1 MAX K130S – mole spare parts list... - Page 33 Name Item number Stepped head nut PMNAK-M160-00.09 Stepped head PMNAS-M160-00.01 Cylinder PMCYL-M160-00.02 Chisel PMPRZ-M160-00.08 Control stud housing PMTSR-M160-00.03 Reverse cone with pulling eyes WAHW160 Impact piston PMBIJ-M160-00.05 Piston teflon sliding tapes PMPRB-M160-00.06 9.1. Piston seal (Teflon) PMUSB-M160-00.07 9.2. Piston seal (O-ring 121x3,5 SI) MTSORSI0029 Control rod PMRUS-S160-00.06...
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Page 34: Pneumatic Air Hose 20 M Spare Parts List
12.2 Pneumatic Air hose 20 m spare parts list... - Page 35 Name Art. Q-ty Dirt plug (male) PMZAW-W130-00.01-M1 Coupler seal/Dirt plug seal (O-Ring 36x5) MTSORNB0036 Outer hose quick coupler (female) PMLWZ-W130-00.03 Coupler seal (O-Ring 36x3) MTSORNB0035 Coupler nut PMNAW-W130-00.02 Control hose cross spacer M130 PMWWC-W130-00.08 Control hose barbed coupling (female) PMLWCZ-W130-00.09 Retaining ring (E-clip) M130, M160, M180 MMEMNPZ0002 Control hose crimping ferrule M130, M160, M180...
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Page 36: Lubricator With Reversing Mechanism
12.3 Lubricator with reversing mechanism... - Page 37 Name Art. Q-ty GEKA dust cap with chain 42 mm MMEHYZS0002 GEKA GZ-Coupling 42 mm 3/4" MMEHYZL0002 Splitter II PMRZG2-OL130-00.01 4.1. XGE 6LR fitting from 1/4" straight connector MMEHYZL0006 4.2. DPR 6L/S compression ring from 1/4"" straight MMEMNIN0004 connector 4.3. Nut M12x1.5 M 6L from the straight connector MMEMNNA0006 1/4""...
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