Table of Contents

Advertisement

Quick Links

Operating Instructions
MOBEX F W3
(Hazardous substance-verified, welding fume separation class W3)
MOBEX F-40 W3 (Order no.: 09835)
MOBEX F-60 W3 (Order no.: 09836)
and variations
Do not use this device unless you have
read the user manual and understand it.
Translation of the original instructions
09835-08-01

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MOBEX F W3 and is the answer not in the manual?

Questions and answers

martin evans
January 22, 2025

on the Mobex f60 we have no instruction for the easy control panel on the unit.

1 comments:
Mr. Anderson
May 14, 2025

The context provided does not include specific instructions for the easy control panel on the Esta MOBEX F W3. Therefore, the instructions for the easy control panel cannot be determined.

This answer is automatically generated

Summary of Contents for Esta MOBEX F W3

  • Page 1 Operating Instructions MOBEX F W3 (Hazardous substance-verified, welding fume separation class W3) MOBEX F-40 W3 (Order no.: 09835) MOBEX F-60 W3 (Order no.: 09836) and variations Do not use this device unless you have read the user manual and understand it.
  • Page 2 Original operating instructions Document no..: 09835-08-01 Publishing date: 30/04/2014 Type of device: Stationary welding fume filter MOBEX F W3 Item no.: 09.835 // 09.836 and versions Publisher ESTA Apparatebau GmbH & Co. KG Tel.: +49 (0) 73 07 80 4 -0 Gotenstr.
  • Page 3: Table Of Contents

    Jet pulse cleaning ....................27     6.2.1 Automatic cleaning during suction operation (online filter cleaning) ....... 28     6.2.2 Automatic post-cleaning ..................28     6.2.3 Manual cleaning (only possible during operation) ........... 28     09835-52-01 MOBEX F W3...
  • Page 4 Minimum volume flow monitoring MOBEX F-40 W3 ..........59     9.6.3 Minimum volume flow monitoring MOBEX F-60 W3 ..........60     EC Declaration of Conformity ..................61     Notes ............................. 62   Notes ............................. 63   MOBEX F W3 09835-52-01...
  • Page 5: General Instructions

    The device must be used only by persons who have been instructed in its handling and are explicitly authorised to use it. Always keep the operating manual at the place where the device is being used, so that it can be seen by personnel at all times. 09835-52-01 MOBEX F W3...
  • Page 6: Product Identification

    * using the enveloping surface method DIN EN ISO 3744, measured at minimum volume flow; noise measurement margin of error approx. 4 dBA Intended application 2.2.1 Ambient conditions Ambient temperature [°C] 540 Rel. humidity 30 - 70 MOBEX F W3 09835-52-01...
  • Page 7: Intended Use

     As a central extraction system for multiple welding workstations.  Only for dry cleaning. Other applications are considered unintended use. ESTA is not liable for damages due to unintended use! The manufacturer sets up the device according to the operator s information.
  • Page 8: Reasonably Foreseeable Misuse

    3.1.1 MOBEX F-40 W3 Cover Intake port Fan Unit Inlet element Filter unit Switch box Dust collection drawer 3.1.2 MOBEX F-60 W3 Cover Intake port Fan Unit Inlet element Inspection cover Filter unit Switch box Dust collection drawer MOBEX F W3 09835-52-01...
  • Page 9: Functional Description

    The pre-separator / baffle must be checked regularly for soiling. When doing this, please follow the safety instructions for cleaning. 09835-52-01 MOBEX F W3...
  • Page 10: Monitoring The Minimum Airflow Volume

    When so doing, you must ensure that  The minimum airflow volume sucked away is not undershot. The minimum airflow volume depends on the diameter of the intake connection piece of the extraction element and the requisite conveying velocity. MOBEX F W3 09835-52-01...
  • Page 11: Safety Instructions

    Failure to comply can lead to severe injury or death, and can destroy the device or parts thereof. CAUTION Instruction about a hazard. Failure to comply can lead to mild injury and to damage to the device. Symbol explanation Further information Reference to ESTA customer service Reference to legal regulations 09835-52-01 MOBEX F W3...
  • Page 12: Symbols On The Device

    Do not take in glowing dust or other sources of ignition. Do not use in conjunction with spark-generating machinery. The device complies with welding fume separation class W3. Separation efficiency (as per DIN EN 15012-1) of 99% is reliably maintained! ≥ MOBEX F W3 09835-52-01...
  • Page 13: General Safety Instructions

    Crushing hazard due to loose or open covers  Keep covers closed during operation! All movable machine parts driven by electric motors must be covered by fixed, securely fastened protective covers that can be removed only with tools. 09835-52-01 MOBEX F W3...
  • Page 14: Preventing Electrical Hazards

     Any work on the electrical grid and on voltage-conducting parts may only be performed by an electrical specialist.  Use only original ESTA replacement parts. DANGER High-voltage electric shock when working on the open switch box  Turn off at the main switch and secure with a padlock against reactivation! ...
  • Page 15: Preventing Dust Hazards

    The people assigned to cleaning work must be instructed on the aspirated toxic materials. Harm to bystanders and the environment must be prevented by all means. Clean the maintenance area thoroughly once maintenance is complete. 09835-52-01 MOBEX F W3...
  • Page 16: Preventing Noise Hazards

    After use, before moving the device to another site and before cleaning, maintenance, or replacement or removal of movable parts, disconnect the compressed air at the switch cabinet. MOBEX F W3 09835-52-01...
  • Page 17: Delivery And Commissioning

    Place the device on an even surface as close as possible to the welding fume source. Ensure the device is aligned horizontally when setting it up. To do this use the small packing plate enclosed with the delivery as assembly material. 09835-52-01 MOBEX F W3...
  • Page 18: Control Cabinet Description

    For measuring the pressure against the atmosphere. In connection with the negative pressure measured in the device, this provides the differential pressure. Signalling device Start cleaning Phase sequence control Compressed air Main switch connection Atmosphere connection Power connection MOBEX F W3 09835-52-01...
  • Page 19: Pneumatic Connection

    Connection to the building's power supply is made at the installation location. Connection plug [Amp.] CEE 16 Amp. Three-phase current Mains (standard)* 400 V; 50 Hz; 3 N~ Fuse [Amp.] C16A (circuit breaker) * Custom voltage on request; observe the specifications on the rating plate. 09835-52-01 MOBEX F W3...
  • Page 20: Activation Operations For Motors

    Activation operations per hour – 4 KW Up to 8 starts – 7.5 KW Up to 6 starts – 15 KW Up to 4 starts – 30 KW Up to 3 starts From 30 KW Electronically controlled overrun time MOBEX F W3 09835-52-01...
  • Page 21: Function Check

    Switch on the device at the main switch. The signal light of the phase sequence control no longer lights up.  Turn the device off at the main switch.  The device is ready for operation. 09835-52-01 MOBEX F W3...
  • Page 22: Preparing The Dust Collection Containers

    Preparing the dust collection containers 5.4.1 Base body Dust collection containers are inserted in the dust collection drawer. Prepare this as follows: MOBEX F W3 09835-52-01...
  • Page 23: Lid For Dust Collection Containers

    5.4.2 Lid for dust collection containers To lock the dust collection container, a lid is placed on the opening. Prepare this as follows: 09835-52-01 MOBEX F W3...
  • Page 24: Commissioning

    Commissioning Use original ESTA accessories. Once a functional inspection has been completed, the connection is made to the processing apparatus that is to be extracted.  Disconnect the compressed air.  Pull the power plug.  Place the device on an even surface as close as possible to the workstation.
  • Page 25: Suction Line Connection

    If the vacuum monitor is changed, the pipe diameter increased or the pipeline lengthened, it cannot be guaranteed that no dust deposits will collect in the pipeline. Observe the minimum air speed for your application. Regularly check the pipeline for dust deposits. 09835-52-01 MOBEX F W3...
  • Page 26: Troubleshooting During Commissioning

    If the vacuum monitor is changed, the pipe diameter increased or the pipeline lengthened, it cannot be guaranteed that no dust deposits will collect in the pipeline. Observe the minimum air speed for your application. Regularly check the pipeline for dust deposits. MOBEX F W3 09835-52-01...
  • Page 27: Operating Instructions

     Do not open the device during the cleaning cycle. Pneumatically operated filter cleaning, so-called jet pulse cleaning, is built into the device. This works in the following ways:  Automatic cleaning during suction operation  Automatic post-cleaning  Manual cleaning (only possible during operation) 09835-52-01 MOBEX F W3...
  • Page 28: Automatic Cleaning During Suction Operation (Online Filter Cleaning)

    E.g. to empty the compressed air tank prior to opening the device. How?  Press the "Start cleaning" illuminated pushbutton on the switch cabinet.  Intense pulses of compressed air are successively introduced into the filter cartridges. Illuminated button flashes until cleaning cycle is completed. MOBEX F W3 09835-52-01...
  • Page 29: Maintenance & Troubleshooting

    The date of the inspection, detected deficiencies and the name of the auditor must be visible from this. The date of the next maintenance session can be read on the inspection plate installed on the device. 09835-52-01 MOBEX F W3...
  • Page 30: Inspection And Maintenance Intervals

    To check, shut the device's air inlet. If the optical/acoustic signal starts → after approx. 30 seconds, the equipment is in order.  Clean the device.  Remove dust deposits.  If the interior lining of the process chamber is damaged from wear, replace if necessary. MOBEX F W3 09835-52-01...
  • Page 31  the filter mat on the device lid's outlets.  The filter mat in front of the fan. The main annual inspection includes: The last test by ESTA is documented on the device.  In collaboration with the ESTA maintenance service ...
  • Page 32: Spare And Wear Parts

    7.2.1 Spare and wear parts Use original ESTA replacement and wear parts! With the device's model information and serial number, request the replacement parts you need from ESTA replacement part service: +49 (0) 7307 804 - 0 MOBEX F series Replacement parts...
  • Page 33: Clean The Air Guide Plate

    If adhesions are detected in this process, please wipe these off with a damp disposable cloth, downwards, into the dust collection drawer, or remove them with a suitable industrial vacuum cleaner. 09835-52-01 MOBEX F W3...
  • Page 34: At Mobex P-24

     Push the pipe or hose line onto the intake connection piece and fix this firmly.  Re-attach the compressed air supply.  Re-insert the power plug.  The device is now ready to operate again. MOBEX F W3 09835-52-01...
  • Page 35: At Mobex P-36

     Re-insert the inlet element.  If present Attach the potential equalisation from the inlet element. →  Insert the fastening nuts around the inlet element while the other user keeps this steady.  Tighten the fastening nuts. 09835-52-01 MOBEX F W3...
  • Page 36: Replacing The Dust Collection Container

     The device is now ready to operate again. Replacing the dust collection container Since the ESTA company does not know what types of dust are being extracted, it can be necessary to empty the dust collection container before it has reached its maximum fill level.
  • Page 37: Replacing Filter Cartridges

    2 people with personal protective gear and a ladder. You may stand on the filter holding plate to remove the filter cartridges and the compressed air tank. Note the maximum temporary carrying capacity of the filter holding plate of 175 kg. 09835-52-01 MOBEX F W3...
  • Page 38  Clean the rim around the opening for inserting the filter cartridge. Ensure that dust is not dispersed.  Insert new filter cartridges. Look for an option for fixing the earthing screw. MOBEX F W3 09835-52-01...
  • Page 39 Insert the fastening screws of the device cover and tighten them.  If necessary, check the settings of the minimum volume flow monitoring.  Re-attach the compressed air supply.  Re-insert the power plug.  The device is now ready to operate again. 09835-52-01 MOBEX F W3...
  • Page 40: Setting The Minimum Airflow Volume Monitoring

    In this process, please note the defined values for each machine size for the installed cartridge type and the defined connection diameter!  Shut the switch cabinet securely.  Re-attach the compressed air supply.  Re-insert the power plug.  The device is now ready to operate again. MOBEX F W3 09835-52-01...
  • Page 41: Mobex F-40 W3

    Here external losses of pressure that may occur through the connected pipeline are not considered. To calculate the setting value, where necessary, proceed as follows: Setting value of pressure monitor = standard value of pressure monitor external – pressure loss 09835-52-01 MOBEX F W3...
  • Page 42: Detach Filter Mat Fan

    Attach the potential equalisation to the cover. →  Insert the fastening screws of the device cover and tighten them.  Re-attach the compressed air supply.  Re-insert the power plug.  The device is now ready to operate again. MOBEX F W3 09835-52-01...
  • Page 43: Detach Filter Mat Outlet

    Attach the potential equalisation to the cover. →  Insert the fastening screws of the device cover and tighten them.  Re-attach the compressed air supply.  Re-insert the power plug.  The device is now ready to operate again. 09835-52-01 MOBEX F W3...
  • Page 44: Clean The Device

     Empty the dust collection container and dispose according to local regulations.  Clean the device inside and out. With a damp disposable cloth. With an industrial vacuum cleaner. Do not clean with a water jet! MOBEX F W3 09835-52-01...
  • Page 45: Troubleshooting

    The resistances in the with larger diameter or activated. system are too high reduce length of pipeline. Contact ESTA customer services to adjust the cleaning point. Cleaning point set up too high. 09835-52-01 MOBEX F W3...
  • Page 46 Damage from dust leaks and dust trails at air outlet openings.  Turn the device off at the main switch immediately. CAUTION Danger from the fan producing smoke and loud running noises  Turn the device off at the main switch immediately. MOBEX F W3 09835-52-01...
  • Page 47: Disposal

    Always dispose of used filter media packaged in an airtight condition in accordance with local regulations! In many cases used filter cartridges can also be cleaned through a cleaning process specially developed at ESTA and then reused. We are happy to answer questions. For more information, please contact ESTA customer service:...
  • Page 48: Dispose Of The Device

     Package the device and the detachable parts as specified by local regulations.  Dispose of everything according to local regulations. Due to contamination of the device with toxic dusts, ESTA cannot take the device or individual parts of it back. MOBEX F W3...
  • Page 49: Optional Equipment

    Pins 1 and 2 of the external, potential-free contact are connected to the plug (packaged with the device). PIN 3 is reserved for the neutral conductor. This is only required when using special ESTA accessories. The potential equalisation is connected to the PIN with the marking for protective ground.
  • Page 50: Mobile Design

    –  Tap on the inlet element so that loose adhesions fall into the dust collection container.  Wait for approx. 5 minutes so that the dust in the dust collection drawer can settle. MOBEX F W3 09835-52-01...
  • Page 51  Flip the latches downward so that the drawer is firmly locked upward.  Fold the ramp open again and press on it firmly.  Re-attach the compressed air supply.  Re-insert the power plug.  The device is now ready to operate again. 09835-52-01 MOBEX F W3...
  • Page 52: Spark Pre-Separator (Sps)

    These must be checked and serviced regularly. Spark detection port. SPS transport lugs Intake port Material pre- separator Coarse particle collection drawer MOBEX F W3 09835-52-01...
  • Page 53: Cleaning The Spark Pre-Separator

    Depending on the type of application, a weekly check of the external and internal sides of the material pre-separator is necessary. If adhesions are detected in this process, these must be removed. 09835-52-01 MOBEX F W3...
  • Page 54: Checking And Cleaning The Material Pre-Separator

     Position the inspection cover on the opening.  Fix the inspection cover with the fastening screws.  Re-attach the compressed air supply.  Re-insert the power plug.  The device is now ready to operate again. MOBEX F W3 09835-52-01...
  • Page 55: Checking And Cleaning The Coarse Dust Collection Drawer

     Extract the coarse dirt out from the coarse dust collection drawer with a suitable industrial vacuum cleaner.  Re-attach the compressed air supply.  Re-insert the power plug.  The device is now ready to operate again. 09835-52-01 MOBEX F W3...
  • Page 56: Spark Detection

    Optionally a fire-extinguishing device can be connected to the spark pre- separator's spark detector. This extinguishes any sparks that appear so that these do not contact the filter and set the filter on fire. For more information, please refer to the fire-extinguishing device manufacturer's documentation. MOBEX F W3 09835-52-01...
  • Page 57: Air Vents

    ø400 Use original ESTA replacement and wear parts! With the device's model information and serial number, request the replacement parts you need from ESTA replacement part service: +49 (0) 7307 804 - 0 09835-52-01 MOBEX F W3...
  • Page 58: Alternative Filter Cartridges

    With the device's model information and serial number, request the replacement parts you need from ESTA replacement part service: +49 (0) 7307 804 - 0 9.6.1 Pre-coating when installing new pre-coatable filter cartridges It is imperative the pre-coating process is performed before the filter cartridges are loaded with dust.
  • Page 59: Minimum Volume Flow Monitoring Mobex F-40 W3

    Here external losses of pressure that may occur through the connected pipeline are not considered. To calculate the setting value, where necessary, proceed as follows: Setting value of pressure monitor = standard value of pressure monitor external – pressure loss 09835-52-01 MOBEX F W3...
  • Page 60: Minimum Volume Flow Monitoring Mobex F-60 W3

    Here external losses of pressure that may occur through the connected pipeline are not considered. To calculate the setting value, where necessary, proceed as follows: Setting value of pressure monitor = standard value of pressure monitor external – pressure loss MOBEX F W3 09835-52-01...
  • Page 61: Ec Declaration Of Conformity

    10. EC Declaration of Conformity ESTA Apparatebau GmbH & Co. KG Name of manufacturer: Gotenstraße 2 - 6 Address of manufacturer 89250 Senden Person in charge of Ramona Pflum documentation: Gotenstraße 2 - 6 89250 Senden We hereby declare that the design of the machine...
  • Page 62: Notes

    Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com MOBEX F W3 09835-52-01...
  • Page 63: Notes

    Notes ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 Email: info@esta.com www.esta.com 09835-52-01 MOBEX F W3...
  • Page 64 ESTA Apparatebau GmbH & Co. KG Gotenstraße 2 - 6 89250 Senden / Ay Tel.: +49 (0) 7307 804 - 0 Fax: +49 (0) 7307 804 - 500 E-Mail: info@esta.com www.esta.com...

This manual is also suitable for:

Mobex f-40 w3Mobex f-60 w30983509836

Table of Contents