3M Straight Line Laminator Single Head Assembly And Operation Instructions Manual
3M Straight Line Laminator Single Head Assembly And Operation Instructions Manual

3M Straight Line Laminator Single Head Assembly And Operation Instructions Manual

Table of Contents

Advertisement

Quick Links

3M
Straight Line
Laminator Single Head
Manual
Original Assembly and Operation Instructions
Effective: August 2022

Advertisement

Table of Contents
loading

Summary of Contents for 3M Straight Line Laminator Single Head

  • Page 1 Straight Line ™ Laminator Single Head Manual Original Assembly and Operation Instructions Effective: August 2022...
  • Page 2: Table Of Contents

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 Table of Contents General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.1 Introduction .
  • Page 3 Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 Table of Contents Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 6.1 Initial Operation .
  • Page 4: General Information

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 General Information 1.1 Introduction This documentation describes a manual workplace (here the 3M Straight Line Laminator Single Head) ™ for the application of single-sided or double-sided adhesive tape to different product surfaces (e .g ., glass, metal profile, etc .) .
  • Page 5: Representation In This Manual

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 1.3 Representation in this Manual 1.3.1 Figures All figures in this document may differ from the real system and have no claim to completeness . Details can be found in the detailed drawings and technical documents referred to in this documentation .
  • Page 6: Standard Warranty Disclaimer And Limited Remedy

    FOR A PARTICULAR PURPOSE, OR ARISING OUT OF A COURSE OF DEALING, CUSTOM, OR USAGE OF TRADE . If a 3M product does not conform to this warranty, then the sole and exclusive remedy is, at 3M’s option, replacement or repair of the 3M product or refund of the purchase price . Warranty claims must be made within one (1) year from the date of 3M’s shipment .
  • Page 7: Safety

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 2.0 Safety 2.1 Responsibility of the Operator The operator of the system is obliged to implement the relevant legal regulations concerning occupational safety . He must ensure that the system is operated as intended and in a perfect, functioning condition .
  • Page 8: Intended Use

    No changes, additions or modifications to the system may be carried out without the express written permission of 3M . Such changes may endanger the safety and are considered unintended use . The system is an independent manual workplace, which must not be integrated into other areas of the system .
  • Page 9: Mandatory Signs Used

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 2.6 Mandatory Signs Used Sign Meaning General mandatory sign . Important! Read the operating instruction before you operate the machine and keep it in a safe place . Make sure that the operating instruction is available all the time during the assembly, initial operation, and maintenance work .
  • Page 10: Warning Signs Used

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 2.8 Warning Signs Used Sign Meaning Warning: Danger of hand injuries . Warning: Danger in the area when cutting tape . Warning: Caution .
  • Page 11: Safety Devices

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 3.0 Safety Devices 3.1 Type Plate 3.1.1 General Information The type plates are located at defined locations and must not be removed or covered .
  • Page 12: Overview - Design And Functions

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 4.2 Overview — Design and Functions Continuous Laminator SGA 500 R Tape Version: 05-30; Figure 2 30-55; 10-50; 55-80 Continuous Laminator SGA 500 L Tape Version: 05-30;...
  • Page 13: Workplace For Media Change

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 4.3.2 Workplace for Media Change Workplace operator . Figure 5 Workplace for the change of the adhesive tape roll . NOTE: To change the adhesive tape roll in the system please see chapter 6.8 Threading Diagram —...
  • Page 14: Process Sequence

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 4.5 Process Sequence 4.5.1 Application Process SGA 500 R with Product Guide Figure 6 1 . The unit is set up according to chapter 6.2 Setting Up the Unit .
  • Page 15: Application Process Sga 500 L With Product Guide

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 4.5.2 Application process SGA 500 L with Product Guide Figure 7 1 . The unit is set up according to chapter 6.2 Setting Up the Unit .
  • Page 16: Assembly Groups With Hazard Designation And Labeling

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 5.0 Assembly Groups with Hazard Designation and Labeling Several hazard labels, symbols and notes are attached to the system . These warnings, symbols, or notes may be attached to the system as adhesive labels or plates .
  • Page 17: Sga 500 R-05-30

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 5.2 SGA 500 R-05-30 Tape Mounting 3" Figure 9 Stop Base Plate Handle Mounting Stand R Compression Spring Locking Lever Application Roller Downholder Adjustable...
  • Page 18: Sga 500 L-05-30

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 5.3 SGA 500 L-05-30 Tape Mounting 2" Figure 10 Stop Base Plate Handle Mounting Stand L Compression Spring Locking Lever Application Roller Downholder Adjustable...
  • Page 19: Sga 500 R-30-55

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 5.4 SGA 500 R-30-55 Tape Mounting 3" Figure 11 Stop Base Plate Handle Mounting Stand R Compression Spring Locking Lever Application Roller Downholder Adjustable...
  • Page 20: Sga 500 R-55-80

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 5.5 SGA 500 R-55-80 Tape Mounting 3" Figure 12 Stop Base Plate Handle Mounting Stand R Compression Spring Locking Lever Application Roller Downholder Adjustable...
  • Page 21: Product Guide For Sga 500

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 5.6 Product Guide for SGA 500 Figure 13 Foot Stand Product Stop at the Top Danger in the area of the moving parts. Risk of crushing —...
  • Page 22: Operation

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 6.0 Operation 6.1 Initial Operation The initial operation is carried out by personnel of 3M . NOTE: Before commissioning by the customer or handover to production, the system must receive a final inspection and be checked for safety and released by the customer .
  • Page 23: Installation Of The Unit

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 Figure 15 1 . Unlock the locking bolt (Figure 15A) to release the spring tension . 2 . Unhook the compression spring on one side of the spring holder (Figure 15E) .
  • Page 24: Setting Up The Unit With The Product Guide

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 6.4 Setting Up the Unit with the Product Guide Before you can work with the unit, it must be set up for the corresponding product .
  • Page 25 Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 Figure 19 8 . Adjust the width of the adhesive tape at the deflection pulley (Figure 19A) . NOTE: To set up the width of the adhesive tape roll in the unit please see chapter 6.5 Setting the Track Width on the Adjustable Deflection Pulley .
  • Page 26 Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 Figure 21 10 . Thread the adhesive tape (Figure 21) according to the threading diagram . Figure 22 11 . Adjust the guide rail (Figure 22A) for the lower product stop . To do so, loosen the two locking levers (22B) on the product guide and move the guide rail to the desired position .
  • Page 27: Setting The Track Width At The Adjustable Deflection Pulley

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 6.5 Setting the Track Width at the Adjustable Deflection Pulley The adjustable deflection pulley (Figure 23A) is set up depending on the adhesive tape width .
  • Page 28 Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 Figure 25 3 . Turn the adjusting sleeve (Figure 25A) counter-clockwise to increase the track width on the adjustable deflection pulley . Turn the adjusting sleeve clockwise to decrease the track width on the adjustable deflection pulley .
  • Page 29: Setting The Track Position

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 6.6 Setting the Track Position Depending on which track on the product surface the adhesive tape is applied to, it is necessary to adjust the position of the tape mounting (Figure 27A) and the adjustable deflection pulley (Figure 27B) .
  • Page 30: Setting The Tape Brake

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 6.7 Setting the Tape Brake The adhesive tape roll is put on the tape mounting (Figure 29A) . Different designs have different tape mountings (Figure 29/Table) .
  • Page 31: Threading Diagram - Sga 500 R

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 6.8 Threading Diagram — SGA 500 R Figure 31 Page 31...
  • Page 32: Threading Diagram - Sga 500 L

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 6.9 Threading Diagram — SGA 500 L Figure 32 Page 32...
  • Page 33: Assembly/Installation

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 7.0 Assembly/Installation The installation of the system on site is carried out by the operator in consultation with the manufacturer . The installation site of the system must be suitable to take the loads that occur during operation of the system .
  • Page 34: Service And Maintenance

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 9.0 Service and Maintenance 9.1 Maintenance and Replacement NOTE: Defects discovered during maintenance must be reported immediately to the supervisor . The equipment must not be used until the defects have been rectified .
  • Page 35: Maintenance And Replacement Of The Adjustable Deflection Pulley

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 9.1.2 Maintenance and Replacement of the Adjustable Deflection Pulley Figure 34 1 . To replace the adjustable deflection pulley (Figure 34A) remove the retaining ring (Figure 34E) .
  • Page 36: Maintenance And Replacement Of The Application Roller

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 9.1.4 Maintenance and Replacement of the Application Roller Figure 36 1 . To replace the application roller (Figure 36A) remove the retaining ring (Figure 36E) .
  • Page 37: Disassembly

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 10.0 Disassembly Dismantling of the system is necessary for: • Another location . • At the beginning of the last phase of the system’s life (when the purpose of the system is no longer served or there is corresponding wear and tear) .
  • Page 38: Disposal

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 12.0 Disposal 12.1 Safe Disposal The proper disposal of the components is the responsibility of the system operator . The local regulations regarding the disposal of utilities and auxiliaries must be observed .
  • Page 39: Annex

    Straight Line Laminator Single Head Manual | Original Assembly and Operation Instructions ™ Effective: August 2022 13.0 Annex 13.1 Documents Vulkan Technic Umbrella Term Document Name Assembly Group Drawings Layout SGA 500 with Product Guide SGA 500 Continuous Laminator Product Guide Unit 13.2 Documents Purchased Parts SGA500 05-30...
  • Page 40 St. Paul, MN 55144 USA Phone 1-800-362-3550 3M is a trademark of 3M . Used under license in Canada . All other trademarks are property of their 3M.com/VHB respective owners . Please recycle . © 3M 2022 . All rights reserved .

This manual is also suitable for:

7100290934

Table of Contents