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3M W100 Manual

3M W100 Manual

Water activated tape dispenser
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Service Instructions
3M
™
Water Activated
Tape Dispenser -
Manual Version
W100
Serial No.
For reference, record dispenser serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Important Safety
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M
is a Trademark
™
of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.
© 3M 2011 44-0009-2107-0 (A102011-NA-C)
1
Information

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  • Page 1 For reference, record dispenser serial number here. is a Trademark ™ 3M Industrial Adhesives and Tapes of 3M, St. Paul, MN 55144-1000 3M Center, Building 220-5E-06 Printed in U.S.A. St. Paul, MN 55144-1000 © 3M 2011 44-0009-2107-0 (A102011-NA-C)
  • Page 2 This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, adjustments, maintenance, troubleshooting, repair work and servicing plus parts list of the 3M Water Activated Tape Dispenser (Manual Version), Type 11100. 3M Industrial Adhesives and Tapes 3M Center, Building 220-5E-06 St.

  • Page 3: Replacement Parts And Service Information

    Replacement Parts and Service Information To Our Customers: This is the 3M™ / Scotch equipment you ordered. It has been set up and tested in the factory with ® Scotch tapes. If technical assistance or replacement parts are needed, call: ®...
  • Page 4 This Page is Blank...
  • Page 5 Replacement Parts And Service Information To Our Customers: This is the 3M™ equipment you ordered. It has been set up and tested in the factory. If any problems occur when operating this equipment and you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
  • Page 6 This Page is Blank...

  • Page 7: Table Of Contents

    TABLE OF CONTENTS - Water Activated Tape Dispenser (manual version) - Type 11100 Instruction Manual Water Activated Tape Dispenser (manual version) Page Cover Page Replacement Parts and Service Information ................ i - iii Table of Contents ......................... iv - vi Acronyms and Abbreviations ....................
  • Page 8 This Page is Blank...
  • Page 9 TABLE OF CONTENTS (continued) 6. Installation 6.1 Operating Conditions ........................ 12 6.2 Space Requirements for Dispenser Operation and Maintenance Work ........12 6.3 Tool Kit needed for Repairs ....................... 12 6.4 Dispenser Positioning ........................ 12 6.5 Leveling ............................ 13 6.6 Loading Tape ..........................13 - 14 6.7 Water Bottle Filling ........................
  • Page 10 This Page is Blank...
  • Page 11 TABLE OF CONTENTS (continued) 9. Additional Instructions 9.1 Information for Disposal of Dispenser..................32 9.2 Emergency Procedures ......................32 10. Enclosures / Special Information 10.1 Statement of Conformity ......................32 10.2 Emissions of Radiation, Gas Vapor, and Dust ................32 10.3 Emission of Hazardous Substances..................
  • Page 12 ABBREVIATIONS AND ACRONYMS LIST OF ABBREVIATIONS, ACRONYMS - Trademark of 3M St. Paul, MN 55144-1000 Scotch - Trademark of 3M St. Paul, MN 55144-1000 Drw. - drawing - for example Fig. - exploded view fi gure no. (spare parts) Figure - Illustration Max.

  • Page 13: Manufacturing Specifi Cations / Description / Intended Use

    1-Instructions Description / Intended Use Congratulations on the purchase of your new water activated gummed tape dispenser (manual versiont). We are confi dent you will be very pleased with the operation and performance of this durable, quality built dispenser for many years to come.
  • Page 14 This Page is Blank...

  • Page 15: General Information

    2-GENERAL INFORMATION 2.1 Data Identifying Manufacturer and Dispenser MANUAL WATER ACTIVATED TAPE DISPENSER MODEL: W100 For Commercial Use Only SERIAL NUMBER: 2.2 Data for Technical Assistance and Service 2011 October WaterAct-M-S...

  • Page 16: Warranty / Contents

    3M to its factory or other authorized service station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at its option, will replace the equipment or refund the purchase price.

  • Page 17: Safety

    3M Wa- improvements made after its fi rst publication. The user ter Activated Tape Dispenser (manual version) 3M must use them to update this manual.

  • Page 18: Operator's Qualitifi Cations

    3-SAFETY (continued) 3.4 Operator's Qualifications WARNING - Dispenser Operator - Mechanical Technician To reduce the risk associated with • - Manufacturer’s Technician/Specialist mechanical hazards: (See Section 3) − Read, understand, and follow all safety and operating instructions before operating or servicing the Tape Dispenser.

  • Page 19: Operator Skill Level Descriptions

    3-SAFETY (continued) Skill 2: Mechanical Maintenance Technician WARNING This operator is trained to use the dispenser as the Dispenser OPERATOR and in addition is able to work with the safety protection disconnected, to check and To reduce the risk associated with •...

  • Page 20: Component Locations

    3-SAFETY (continued) 3.11 Component Locations Refer to Figure 3-2 below to acquaint yourself with the various components and controls of the Tape Dispenser. Tape Mount Applicator Handle Cover Water Tank Brush Assembly Figure 3-2—Water Activated Tape Dispenser Components (manual version) 2011 October WaterAct-M-S...

  • Page 21: Warning Labels

    If the following safety labels are damaged or destroyed, they must be replaced to ensure operator safety. Replacement part numbers for individual labels are shown in Figure 3-3. 78-8137-5487-2 78-8137-5488-0 MANUAL WATER ACTIVATED TAPE DISPENSER MODEL: W100 SERIAL NUMBER: 78-8137-5483-1 Label Tape Length 78-8137-5490-6 78-8137-5494-8 Figure 3-3—Replacement Labels and 3M Part Numbers 2011 October WaterAct-M-S...

  • Page 22: Shipping Weight

    4-SPECIFICATIONS 10.5 in 26.6 cm 13.7 in 34.8 cm Figure 4-1 18.9 in 48.0 cm 1. Shipping Weight: Unboxed: 25 pounds (11.3 kg) Boxed: 31 pounds (14.1 kg) 2. Tape: Dry gummed tape – paper or reinforced – between 1 to 3 inches (25.4 to 76.2 mm) wide, up to 1000 feet (304.8 m) long and 9 inches (228.6 mm) max roll diameter 3.

  • Page 23: Shipment And Handling Of Packed Dispenser

    5-SHIPMENT-HANDLING-STORAGE, TRANSPORT 5.1 Shipment and Handling of Packed Dispenser The packaging is suitable for travel by land, air and sea freight. See Specifi cations. 5.2 Handling and Transportation of Uncrated Dispenser Use proper body mechanics when moving the dis- Figure 5-1 penser (Figure 5-1).

  • Page 24: Operating Conditions

    6-INSTALLATION 6.1 Operating Conditions Note: When attempting repairs to sheet metal, do not overtighten screws. See Specifi cations. Below is a list of the tools that are recommended for 6.2 Space Requirements for Dispenser Operation disassembly and assembly of dispenser. and Maintenance Work Needle nose pliers Vice grips...

  • Page 25: Leveling

    6-INSTALLATION (continued) 6.5 Leveling WARNING Set the platform on a fl at surface which allows for even weight distribution (Figure 6-4). To reduce the risk associated with • muscle strain: 6.6 Loading Tape (Figures 6-5 and 6-6) − Use appropriate body mechanics when 1.
  • Page 26 6 - INSTALLATION (continued) Top Roller Tape Pressure (standard threading) Pinch Plate Roller Pinch Roller Tape Roll Shaft (1000 ft.) Cutter Assembly Tape (gummed side facing out) Figure 6-6 Water Bottle Duck Bill Valve Tape Weight Water Bottle Brush Tank Brackets Post Figure 6-7...

  • Page 27: Water Bottle Filling

    6-INSTALLATION (continued) 6.7 Water Bottle Filling (Figures 6-7 and 6-8). 1. Remove water bottle from dispenser. 2. Remove duckbill valve from water bottle. 3. Fill water bottle with clean or distilled water (Figure 6-7). 4. Place duckbill valve back into water bottle. 5.

  • Page 28: Operating Instructions

    7-OPERATION 7.1 Operating Instructions Once the dispenser has been properly set up for use, pull the operating handle to the desired length (indicated on handle scale). Releasing the handle automatically cuts the tape. Note: The dispenser can be set to accommodate work where a known length will be used. The dispenser can be set to accommodate work where a known length will be used.

  • Page 29: Safety Measures

    8-MAINTENANCE AND REPAIRS 8.1 Safety Measures (see section 3) 8.4 Inspections to be Performed Before and After Every Maintenance Operation The manually operated Tape Dispenser requires very little maintenance. It is important to regularly clean the During the maintenance operation only the operator brush tank and cutter mechanism.

  • Page 30: Cleaning The Water Feed System

    8-MAINTENANCE AND REPAIRS (continued) 8.6 Cleaning the Water Feed System: 8.7 Cleaning the Cutter Assembly (Figure 8-2) 1. Clean the brush by soaking it in warm soapy 1. Open top cover. water. Rinse thoroughly. 2. Remove pressure plate. 2. Clean brush tank, duckbill valve, and water bottle 3.

  • Page 31: Handle

    8-MAINTENANCE AND REPAIRS (continued) Figure 8-2 CAUTION Remove Nut and • To reduce the risk associated with Slide handle pinch hazards: off shaft − Keep hands, hair, loose clothing, and jewelry away from dispenser. 8.9 Handle To Remove: 1. Remove handle hole plug (Figure 8-2). 2.

  • Page 32: Right Side Cover

    8-MAINTENANCE AND REPAIRS (continued) 8.11 Right Side Cover Remove 3 Screws on To Remove: Inside of 1. Remove the water bottle and duckbill valve. Dispenser 2. Remove the water tank and brush. 3. Open the top cover (Figure 8-6). 4. Remove the handle hole plug. 5.

  • Page 33: Water Tank Holder

    8-MAINTENANCE AND REPAIRS (continued) 8.14 Water Tank Holder To Remove: 1. Remove right side cover (See Section 8.11). 2. Remove left side cover (See Section 8.12). 3. Loosen screws in coder bar and dead roller (Figure 8-12). 4. Remove our (4) screws from front cover. Figure 8-12 5.

  • Page 34: Movable Cutter Blade

    8-MAINTENANCE AND REPAIRS (continued) 8.16 Movable Cutter Blade Figure 8-19 To Remove: 1. Remove Cutter Guard. 2. Remove right side cover (See Section 8.11). 3. Remove cutter guard clips. 4. Loosen set screw to release tension from blade (Figures 8-19). 5.

  • Page 35: Cutter Arms

    8-MAINTENANCE AND REPAIRS (continued) 8.18 Cutter Arms Cutter To Remove: Arm Springs 1. Remove right side cover (See Section 8.11). 2. Remove left side cover (See Section 8.12). 3. Remove pinch roller (See Section 8.19). 4. Remove weighted brush cover (See Section 8.23).

  • Page 36: Top Roller

    8-MAINTENANCE AND REPAIRS (continued) 8.20 Top Roller To Remove: Roller 1. Remove right side cover (See Section 8.11). Roller 2. Remove e-clips from top roller shaft. Shaft 3. Remove top roller shaft. 4. Remove top roller tube. 5. Place new top roller into middle of chassis and hold.

  • Page 37: Weighted Brush Cover

    8-MAINTENANCE AND REPAIRS (continued) 8.23 Weighted Brush Cover Remove To Remove: Screw 1. Remove the right side cover (See Section 8.11). 2. Remove the water bottle. 3. Remove the cutter guard. 4. Remove the screws from the fl apper shaft (Figure 8-34).

  • Page 38: Tape Channel Plate

    8-MAINTENANCE AND REPAIRS (continued) 8.25 Tape Channel Plate To Remove: 1. Remove right side cover (See Section 8-11). 2. Remove pinch roller (See Section 8-19). 3. Remove weighted brush cover (See Section 8-23). 4. Loosen dead roller and coder bar screws (Figure 8-38).

  • Page 39: Tape Guide Assembly

    8-MAINTENANCE AND REPAIRS (continued) 8.27 Tape Guide Assembly To Remove: 1. Remove right side cover (See Section 8.11). 2. Remove left side cover (See Section 8.12). 3. Remove pressure plate. 4. Loosen screws of these parts: coder bar and dead roller, the tape basket/motor cover (See Section 8.16), tape channel plate (See Section Figure 8-42 8.25), and weighted brush cover shaft...

  • Page 40: Drive Gear With Springs And Clutch Assembly

    8-MAINTENANCE AND REPAIRS (continued) 8.30 Drive Gear with Springs and Clutch Assembly To Remove: 1. Remove right side cover (See Section 8.11). 2. Remove pinch roller (See Section 8.19). 3. Remove weighted brush cover (See Section 8.23). 4. Remove tape channel plate (See Section 8.25).

  • Page 41: Gear Box / Motor Mount

    8-MAINTENANCE AND REPAIRS (continued) 8.32 Gear Box / Motor Mount To Remove: 1. Remove right side cover (See Section 8.11). 2. Remove pinch roller (See Section 8.19). Screw 3. Remove weighted brush cover (See Section 8.23). Feed 4. Remove tape channel plate Wheel (See Section 8.25).

  • Page 42: List Of Maintenance Operations

    8-MAINTENANCE AND REPAIRS (continued) 8.34 List of the Maintenance Operations Date: Description of Operation ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________ ________________________________________________________________ ________...

  • Page 43: Troubleshooting Guide

    8.35 Troubleshooting Guide The Troubleshooting Guide below lists some possible dispenser problems along with their causes and correc- tions. See Set-up and Maintenance Sections to avoid problems. Issues other than those listed below, call 3M Technical Service Line for assistance.

  • Page 44: Additional Instructions

    9-ADDITIONAL INSTRUCTIONS 10-ENCLOSURES / SPECIAL INFO. 9.1 Information for Disposal of Dispenser 10.1 Statement of Conformity In order to dispose of dispenser materials, please comply with the law and environmental directives of your country. 10.2 Emissions of Radiation, Gas Vapor, and Dust 9.2 Emergency Procedures Nothing to report IN CASE OF FIRE...

  • Page 45: Schematics

    11-TECHNICAL DOCUMENTATION AND INFORMATION (continued) 11.1 Schematics - N/A for this dispenser 2011 October WaterAct-M-S...

  • Page 46: Options And Accessories

    11-TECHNICAL DOCUMENTATION AND INFORMATION (continued) 11.2 Options and Accessories Part Number Option/Accessory For information on the options and accessories, contact your 3M Representative. 2011 October WaterAct-M-S...

  • Page 47: Replacement Parts And Service Information

    11-TECHNICAL DOCUMENTATION AND INFORMATION (continued) 11.2 Replacement Parts and Service Information Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty. Part Number Description Label Kit In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety. A label kit is available as a stock item.

  • Page 48: Replacement Parts - Illustrations And Parts Lists Information

    Refer to the fi rst page of this instruction manual “Replacement Parts and Service Information” for replacement parts ordering information. Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M /Tape Dispenser Parts to confi rm item availability. 2011 October...
  • Page 49 12-Water Activated Tape Dispenser - Parts Lists and Illustrations (manual version) Machine Assemblies Figure 12-1 Figure 12-3 Top Cover Assembly Foot Channel Water Bottle Tape Guides / Plate Brush Gear Box / Drive Brush Tank Motor Cover Switch Feed Wheel Handle Handle Shaft Figure 12-4...
  • Page 50 Water Activated Tape Dispenser (manual version) Figure 12-1 2011 October WaterAct-M-S...
  • Page 51 Water Activated Dispenser - Manual Version Figure 12-1 Ref. No. 3M Part No. Description Original Document Number 12-1-1 78-8137-5509-3 Top Cover 12-1-2 Logo (not shown) RP40310 12-1-3 RP40310 RP40311 12-1-4 Hinge RP40310 RP40311 12-1-5 Screw RP40310 RP40311 12-1-6 78-8137-5502-8 Tank...
  • Page 52 Water Activated Tape Dispenser (manual version) Figure 12-2 2011 October WaterAct-M-S...
  • Page 53 Water Activated Dispenser - Manual Version Figure 12-2 Ref. No. 3M Part No. Description Original Document Number 12-2-1 Cover RP40315 12-2-2 Screw RP40305 RP40315 RP40325 12-2-3 78-8137-5497-1 Pressure Plate 12-2-4 Tube (not shown) RP40570 12-2-5 Bearing (not shown) RP40570 12-2-6...
  • Page 54 Water Activated Tape Dispenser (manual version) Figure 12-3 2011 October WaterAct-M-S...
  • Page 55 Water Activated Dispenser - Manual Version Figure 12-3 Ref. No. 3M Part No. Description Original Document Number 12-3-1 RP40110 12-3-2 Screw RP40110 12-3-3 Rubber Foot RP40115 12-3-4 Screw RP40115 12-3-5 RP40115 12-3-6 Plate RP40515 12-3-7 Screw RP40515 RP40516 12-3-8 Turnbuckle...
  • Page 56 Water Activated Tape Dispenser (manual version) Figure 12-4 2011 October WaterAct-M-S...
  • Page 57 Water Activated Dispenser - Manual Version Figure 12-4 Ref. No. 3M Part No. Description Original Document Number 12-4-1 Steel Plate RP40320 12-4-2 Screw RP40320 RP40715 RP42978 12-4-3 RP41258 12-4-4 Spring RP41258 RP40715 12-4-5 E-Clip RP41258 12-4-6 Shaft RP41258 12-4-7 Screw...
  • Page 58 This Page is Blank...

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