Summary of Contents for TERMOTEK P320-20240
- Page 1 Version 1.1 P300 WW INSTRUCTION BOOK P320-20240 Keep for later use! Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de...
- Page 2 Version 1.1 P300 Termotek AG reserves the right to make technical changes or improvements to this document without giving prior notice. Furthermore, it is possible that the customer wishes to make modifications such as colour, side panels, level display, conductivity measurement, voltage, frequency, which lead to inaccuracies in the displayed photos.
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Page 3: Table Of Contents
EPAIRS TO THE ELECTRICAL CIRCUIT 7.2.1 Replacing the fuses......................29 OTHER ............................30 ..........................30 ERIAL NUMBER ......................30 ASTE DISPOSAL INSTRUCTION ? ........................... 31 OT SATISFIED Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 4: Notes To Using This Manual
This manual has been designed to support the user with the transport, installation, commissioning, operation, inspection, servicing and repair of the unit. The user should read the manual before beginning to install the unit. Termotek AG takes no responsibility for damage caused through incorrect installation, commissioning, repair or operation of this unit. - Page 5 The following notation and symbols apply throughout the whole document. AUTION ANGER AUTION ORROSIVE MATERIAL AUTION OT OR COLD SURFACES AUTION LECTRICAL VOLTAGE AUTION OXIOUS MATERIAL MOVE PLUG BEFORE OPENING SEFUL INFORMATION Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de...
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Page 6: Summary Of The Warning And Precautionary Notes
Before transporting the unit, it must be thoroughly drained. Otherwise it is possible that the unit be damaged by residual water freezing inside the unit. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 7: Introduction
The chiller unit is intended, exclusively, to cool filtered (< 25 µm) water in compliance with all the corresponding installation and safety regulations. Termotek AG takes no responsibility for damage caused through improper use or improper operation of the unit. -
Page 8: Electrical Safety
The chiller is quoted as secondary component of the complete system (Slave). At error messages of the chiller (low/high temp.), it must be rapidly switched off. If you don’t follow these instructions, consequential damage to the complete system can’t be ruled out. For these damages TERMOTEK excludes liability. 3.2.3 Safety labels Information! Damaged or unreadable safety labels must be replaced immediately. -
Page 9: Getting Started
Dispose of the packaging material. Information! Please ensure that the surrounding cardboard, the transport pallet and the packing foam are disposed of separately for recycling purposes. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 10: Operating The Chiller
Fill the water in the chiller via the filler neck on the front panel up to the maximum water level. Close the bleeding cap. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 11: Setting Up The Electrical Connections
The fuses must be designed for inductive loads! power supply 230 V AC, 50/60 Hz Signal connector (9pin SUB D, M) Signal interface RS232 (9pin SUBD, FM) Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... - Page 12 Signal interface RS 232 Pin Connections Signal Outputs Pin 1 Pin 2 Pin 3 Pin 4 Pin 5 Pin 6 Pin 7 Pin 8 Pin 9 Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de...
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Page 13: Getting Ready To Operate
Ensure that the unit is protected from pollution and dampness. The following ambient conditions are necessary during storage: Temperature: +5°C to +65°C 10 – 75%, no condensation Relative humidity: Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 14: Place Of Operation
Before transportation, the unit should be completely drained otherwise there is a danger of residual coolant water freezing and causing damage inside the chiller. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 15: System Description
This results in the coolant water being cooled. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 16: Coolant Water Circuit
The filter should be changed at regular intervals. More detailed information can be found in the chapters for Service work and Replacing the filter. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 17: Industrial Water Circuit
< 100 Nitrite mg/l < 0,1 Dissolved ferric mg/l < 0,2 Manganese mg/l < 0,1 Free aggressive carbonic acid mg/l < 20 Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... - Page 18 It is possible to clean the heat exchanger by rinsing it against the flow direction. The tolerable chloride concentration changes depending on the water temperature (see chart 2). Chart 2: Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de...
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Page 19: Electrical Circuit
LEFT-button you can choose the digit. The set value is affirmed by pressing the ENTER-button, you can cancel the input by pressing the ESCAPE-button. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... - Page 20 ESCAPE-button and return to the start screen. Caution. Danger of damage! Do not alter the controller setting. An altered setting can render the unit non-functional. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de...
- Page 21 => at water alarm, no flow alarm will be given. Level monitor This allows you to switch on/off the level indicator on the display. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de...
- Page 22 Adjust speed of the RS232 interface. Control functions/ Pump operation hours Read out the operational hours of pump. Heating operation hours Read out the operational hours of heating. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de...
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Page 23: Maintenance Work
– this can be caused through a bent hose preventing the water flow. Check for any water leakage around the seals and hoses. Now proceed to replace the particle filter: Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... - Page 24 After replacing the filter check the tank, its mounts and the hoses for leaks. Replace the filter at least every 6 months. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de...
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Page 25: Refilling Water
Filler pipe and water level display Confirm the message with the quit – key (). The red LED switches off. Screw the cap back onto the filler pipe. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 26: Replacing The Water
Connect the hoses to the rear panel as described in chapter 4.2.2. Fill the chiller as described in chapter 4.2.4 and chapter 6.3. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 27: Refrigerant Circuit
The high pressure switch becomes active when the refrigerant circuit is overloaded, i.e. the refrigerant pressure is too high. Should there be any queries, please contact the manufacturer: Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 28: Instructions For Repair
Do not undertake any work on the refrigerant circuit, as poisonous, corrosive gases and liquids may leak out. Should a repair on the refrigerant circuit be necessary, contact a refrigerant engineer or your supplier. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 29: Repairs To The Electrical Circuit
Should the fuse trigger again, then it is possible that there is a serious defect within the chiller. In this case, please contact the manufacturer. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 30: Other
The cooling medium is classified as hasardous waste and is allowed to be disposed via authorised companies and recycling areas only. Attention! All waste must be disposed according to the local laws. Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 – Fax: +49(0)7221/97 11-111 E-Mail: info@termotek.de - www.termotek.de... -
Page 31: Not Satisfied
Certainly we will be glad about a commendation too. You can communicate to us your constructive suggestions for improvement and ideas via phone (+49 (0)7221 9711-0), fax (+49 (0)7221 9711-111) or email (info@termotek-ag.com). Im Rollfeld 6 76532 Baden-Baden, Germany Phone: +49(0)7221/97 11-0 –...
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