NKT Photonics Koheras BOOSTIK HP Product Manual

NKT Photonics Koheras BOOSTIK HP Product Manual

Continuous wave fiber amplifier
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Koheras BOOSTIK HP
Continuous Wave Fiber Amplifier
PRODUCT GUIDE
Item:
Customer Revision:
NKTP Revision:
Release Date:
800-636-01
1.0
1-0
12-2022

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Summary of Contents for NKT Photonics Koheras BOOSTIK HP

  • Page 1 Koheras BOOSTIK HP Continuous Wave Fiber Amplifier PRODUCT GUIDE Item: 800-636-01 Customer Revision: NKTP Revision: Release Date: 12-2022...
  • Page 2 PRODUCT GUIDE This guide includes the following NKT Photonics laser amplifiers: Koheras BOOSTIK HP – E15 seed Continuous Wave Fiber Amplifier Koheras BOOSTIK HP – C15 seed Continuous Wave Fiber Amplifier Koheras BOOSTIK HP – X15 seed Continuous Wave Fiber Amplifier Koheras BOOSTIK HP –...
  • Page 3: Guide Overview

    Terminology This guide refers to the Koheras BOOSTIK HP as the BOOSTIK HP, “the amplifier” or “the laser amplifier”. In specific cases where a distinction is required, this guide will use the actual model names. The BOOSTIK HP product line is built as a com- plete system including a separate seed laser source.
  • Page 4 CONTROL software installation instructions. Reference A BOOSTIK HP system consists of the Koheras BOOSTIK HP amplifier and either documents a Koheras ADJUSTIK seed laser or a Koheras ACOUSTIK rack fitted with Koheras BASIK seed lasers.
  • Page 5: Table Of Contents

    CONTENTS Guide Overview ....................3 TABLES ....................9 FIGURES ................... 11 PROCEDURES 13 1 BOOSTIK HP Description ................15 Optical output ..................15 Amplifier characteristics ..............15 Integrated systems ................15 Amplifier features ................16 Front and rear panels ................17 Front panel ..................
  • Page 6 Location and environment ..............28 AC mains ................... 29 Airflow ..................... 29 3 Connecting the BOOSTIK HP ............... 31 Connecting the safety interlock .............. 31 Interlock connection ................31 Connecting a door interlock switch ............ 33 External bus cable and bus defeater ............33 Setting the External bus address ............
  • Page 7 Control settings ..................50 Wavelength modulation ..............50 Power/Current mode ................53 Ethernet ..................... 54 Watchdog ................... 54 Clock ....................55 View ....................55 CONTROL menu ..................57 Key Updater tool ................57 Log Downloader ................. 58 Extensions overview ................60 Control panel ..................
  • Page 9: Tables

    TABLES Table 1: BOOSTIK HP models ................. 16 Table 2: Front panel LED conditions ..............18 Table 3: BOOSTIK HP Optical outputs............. 21 Table 4: Module labels ..................25 Table 5: BOOSTIK HP operating and storage environment......28 Table 6: Power specifications................36 Table 7: Device Monitor parameters ..............
  • Page 11: Figures

    Figure 10: Table or shelf installation ..............27 Figure 11: Rack installation ................28 Figure 12: Koheras BOOSTIK HP ventilation clearance ......... 29 Figure 13: Interlock connected to a door switch - Laser ON ......32 Figure 14: Interlock connected to a door switch - Laser SHUTDOWN .... 32 Figure 15: External bus cable and bus defeater ..........
  • Page 12 Figure 29: Turning on wavelength modulation ..........53 Figure 30: Setting the power/current operating mode ........53 Figure 31: Ethernet settings ................54 Figure 32: Watchdog settings ................55 Figure 33: Setting the clock ................55 Figure 34: View settings .................. 56 Figure 35: Menu items ..................
  • Page 13 PROCEDURES Procedure 1: Clearing the interlock alarm (permit emission)......31 Procedure 2: Connecting a PC to the system using a USB cable....38 Procedure 3: Connecting a PC to the system using Ethernet ......39 Procedure 4: Enable emission with ADJUSTIK front panel controls ....42 Procedure 5: Relocating panels ..............
  • Page 15: Boostik Hp Description

    1064nm or 1550nm range. Optical power is continuously adjustable from 3 to 15 W. Amplifier With the amplifier used in a Koheras BOOSTIK HP system, the laser’s optical output is characteristics defined by an ultra-narrow line width in the Hertz range and exceptionally low frequency and intensity noise.
  • Page 16: Amplifier Features

    BOOSTIK HP Description BOOSTIK HP system with Koheras ACOUSTIK When the amplifier is integrated with a Koheras ACOUSTIK multi-wavelength system it can be seeded by one of a range of ultra-low phase noise single-frequency laser modules : This gives high flexibility and freedom to select specific wavelengths and power levels required for multiple discrete applications.
  • Page 17: Front And Rear Panels

    Front and rear panels • Back reflection detection and shutdown – upon detection of back reflection, the BOOSTIK HP system automatically shuts down to help prevent damage to internal components and potential performance degradation. • Front panel controls and display – operation menu display with selection dial and navigation buttons (ADJUSTIK systems only).
  • Page 18: Rear Panel

    Front and rear panels Caution: Only connect a seed laser source as specified in Table 1. Amplitude modulated or pulsed input can result in extensive damage to the BOOSTIK HP amplifier. Caution: Do not connect a seed laser source with a wavelength beyond the optical input wavelength range specified for your amplifier.
  • Page 19: Figure 4 Boostik Hp Rear Panel Layout

    Front and rear panels Figure 4 BOOSTIK HP rear panel layout SMA connector legend AC mains power input – C14 External bus through (out) – DB-15 AC mains ON/OFF switch External bus input – DB-15 Cooling fan exhaust vent SMA connectors Collimator holder Optical monitor output –...
  • Page 20: Optical Outputs

    When the door switch circuit is open, the laser is immediately disabled. Note: The Koheras BOOSTIK HP system has built-in safety relay and interlock fea- tures to help ensure laser radiation is emitted only when it is expected and only when predetermined conditions are met.
  • Page 21: Collimator

    Optical outputs Table 3 BOOSTIK HP Optical outputs Output Device Connection type Optical output power Seed laser Main optical output FC/APC 10 to 40 mW Monitor optical FC/APC 1% of main optical output output power BOOSTIK HP Main optical output Collimator on end 10 or 15 W of armored fiber...
  • Page 22: Beam Diameter

    Factory test report Koheras BOOSTIK HP laser systems are available in multiple configurations. The system performance of each laser amplifier is described in a factory created test and measurement report. Refer to this report for the spectral performance of each individual Koheras BOOSTIK HP system.
  • Page 23: Safety

    Before turning on your BOOSTIK HP system, ensure to read and understand all safety statements of the document: Koheras BOOSTIK HP Safety, Handling and Regulatory Information A paper copy of this document is included with your laser. If you do not have access it, you can download a copy from: https://www.nktphotonics.com/product-manuals-and-documentation/...
  • Page 24: Managing The Amplifier

    Koheras BOOSTIK HP Safety, Handling and Regulatory Information Chassis labels A Koheras BOOSTIK HP chassis has a number of labels on it that indicate hazards, regulatory, or manufacturing information. The labels are located as described in Table BOOSTIK HP Description...
  • Page 25: Label Descriptions

    Safety label showing the emission Output and specifications of the laser. Standards Figure 8 Manufacturing Rear Lists manufacturer, part and serial NKT Photonics A/S, Blokken 84 Information number, date of manufacture, and DK-3460 Birkerod, Denmark compliances. P/N: S############ Figure 7 S/N: ####### Ver: ## Manufactured 06-2022 Complies with IEC/EN 60825-1:2014 and 21 CFR 1040.10 and 1040.11 except for...
  • Page 26: Figure 8 Top Panel Label Locations

    Chassis labels Figure 8 Top panel label locations Radiation Output and Standards Explanatory Hazard Warning Figure 9 Bottom panel label locations Panel Warning BOOSTIK HP Description...
  • Page 27: Mechanical Installation

    Mechanical Installation This chapter provides information on how to mechanically install the laser with focus on ensuring optimal regulation of the laser’s temperature. Caution: For reliable operation, the laser should not be exposed to corrosive agents or excessive moisture, heat or dust. Installation Table installation The bottom panels of both the seed laser and amplifier chassis are equipped with soft...
  • Page 28: Rack Installation

    Installation Rack installation You can install the BOOSTIK HP system in a standard 19 inch rack as illustrated in Figure 11. Both seed laser types and the amplifier are equipped with mounting flanges on the left and right sides of their front panels. You need eight M6x20 screws that fit through the openings of the black handles fitted to each mounting flange.
  • Page 29: Ac Mains

    When installing the BOOSTIK HP amplifier ensure that the airflow to and from the fan intake vent and exhaust vent is not obstructed. In addition, position the seed laser so that the airflow across the rear cooling fins is unimpeded. Figure 12 Koheras BOOSTIK HP ventilation clearance Bottom panel (not shown) Ensure the free...
  • Page 30 Airflow Mechanical Installation...
  • Page 31: Connecting The Boostik Hp

    Connecting the BOOSTIK HP This chapter focuses on the electrical and optical connections to the amplifier. For information on connecting: • The Safety Interlock – see “Connecting the safety interlock” on page • Power – see “Connecting power” on page •...
  • Page 32: Figure 13 Interlock Connected To A Door Switch - Laser On

    Connecting the safety interlock 3. If it is displayed, click the Reset button in the Status Panel of CONTROL management software - this resets logic control of the interlock to allow emission. Figure 13 Interlock connected to a door switch - Laser ON Koheras BOOSTIK HP Bus Defeater...
  • Page 33: Connecting A Door Interlock Switch

    Do not short-circuit the door switch circuit pins or the interlock pins of the External bus. Short-circuiting the interlock circumvents safety regulations and NKT Photonics does not take liability for any injuries or damage caused by doing Warning: The safety door switch connected to the interlock circuit must be of an approved type.
  • Page 34: Setting The External Bus Address

    External bus cable and bus defeater Figure 15 External bus cable and bus defeater External bus through 100-240 VAC, 50-60 Hz, 400W Fuses: T5A, 250V External bus in External bus External bus cable Setting the External If multiple devices are connected to the same External bus in a daisy chain, set the External bus address selector dial to a unique address offset for each device.
  • Page 35: Figure 16 External Bus Address - Multiple Boostik Hp Amplifiers

    External bus port Caution: All modules on an NKT Photonics External bus must use a unique ad- dress. Bus conflict and system communication failure occurs when two or more modules on the bus have the same address. When identical modules are connect- ed to same bus ensure to set a unique address offset on each module.
  • Page 36: Connecting Power

    Connecting power Connecting power Connect AC power to both the seed and amplifier through their respective rear AC input connectors. The connectors are a standard C-14 type designed for use with an AC power cord fitted with a C-13 connector. Ensure to use a power cord that conforms with regional electrical regulations.
  • Page 37: Connecting The Optical Input From A Seed Laser

    Using a microscope, check for any deformities, optical connection damage, residue or other contaminants at the optical tip of each connector. Either clean the connectors or contact NKT Photonics support if replacement is necessary. Warning: Always disconnect AC mains power from the system when inspecting, cleaning or connecting optical connections.
  • Page 38: Ethernet Connection

    If necessary, wait for the Windows device manager to install USB drivers for the connection. Launch the CONTROL software by either: • clicking on Windows – Start – Programs – NKT Photonics –CONTROL – or – • clicking twice on the CONTROL shortcut on the desktop The CONTROL window opens.
  • Page 39 Connecting the BOOSTIK HP system to a CONTROL PC Procedure 3 Connecting a PC to the system using Ethernet Action Configure the IP address of the seed laser using either CONTROL connected over USB (Ethernet on page 54 or the front panel controls of the ADJUSTIK. Note: refer to the Koheras ADJUSTIK Product Guide for more information on setting the IP address.
  • Page 40 Connecting the BOOSTIK HP system to a CONTROL PC Action Click the Save button to save the configuration of the new Ethernet connection. To delete or modify a configured port: Delete button 1. Highlight the port and click the delete button - or - Edit button...
  • Page 41: Adjustik Front Panel Operation

    Keyswitch – the keyswitch must be ON to enable emission. You can remove the key and store it securely to prevent unauthorized laser emission. Note: For detailed information on using the ADJUSTIK and its controls, refer to the NKT Photonics document: Koheras ADJUSTIK Product Guide You can download the document from: Note:...
  • Page 42: Enable Emission - Front Panel Controls

    Front Panel Operation (ADJUSTIK) Figure 18 ADJUSTIK front panel layout Optical output (main fiber output) Interlock keyswitch Monitor optical output Rack mounting flange and finger-grip USB serial connector Menu button LCD display panel 10 Selection dial Menu return button Emission button Status LEDs 12 AC power switch Enable emission –...
  • Page 43 5. • If the ADJUSTIK wavelength does not fall within the optical input operating range for the BOOSTIK HP amplifier, contact NKT Photonics support – see “Support contact details” on page • If you need to adjust the optical output power of the BOOSTIK HP system, go to step d.
  • Page 44 If there is an interlock error, rectify any opens or shorts in the interlock circuit and then cycle the keyswitch. For other errors, contact NKT Photonics support, see “Support contact details” on page 8. Before you enable emission, double check to ensure the input seed wavelength is within the permitted input wavelength range of the BOOSTIK HP amplifier in use.
  • Page 45: Control Interface

    37 Quick Connect Provides a button when clicked, scans all available Connecting to the BOOSTIK PC ports for connected NKT Photonics products. HP system on page 47 Status Panel This panel displays the selected device status, Status Panel on page 49 emission control and a CONTROL settings drop down menu.
  • Page 46: Relocating Panels

    CONTROL overview Relocating panels You can drag the different panels of CONTROL to any location within the main interface or into a separate floating panel. Procedure 5 describes how to relocate a panel within the main window: Procedure 5 Relocating panels Action Left click and hold the top title bar of the panel.
  • Page 47: Figure 22 Toggling Panel Visibility

    BOOSTIK HP default, on the left is the Quick Connect panel. Click the Connect button and CONTROL scans all available ports for NKT Photonics devices that it can connect to. system Once CONTROL finishes the scan, a list of the devices is presented.
  • Page 48: Figure 24: Status Panel

    CONTROL overview shows the device selector with the icon of a connected BOOSTIK HP system. If multiple devices are detected by CONTROL, click on a particular device icon to access its controls. To modify the ICON text, see“View” on page Figure 24 Device selector panel Click to select the ADJUSTIK/BOOSTIK HP system...
  • Page 49: Status Panel

    Status Panel Status Panel The Status Panel displays status indicators, error messages, emission control function and a CONTROL settings selectable from a drop down menu. Figure 25 Status Panel Click the gear to access settings System status indicators System information System measurements Click this button to enable/disable wavelength modulation...
  • Page 50: Wl Button

    Status Panel • ON RED – There is a fault, emission is shutdown and cannot be enabled. A fault message is displayed when this indicator turns ON RED: Fault Message Action Interlock opened while emission on a) Cycle the keyswitch to Off and then On b) Close the interlock loop circuit Watchdog timeout Reconnect CONTROL and reset the interlock by cycling...
  • Page 51: Control Settings

    Control settings Control settings The CONTROL settings are accessible by clicking the gear icon in the upper right corner of the Status panel. Clicking the gear icon displays a menu of setting items as shown in Figure Figure 26 CONTROL settings Click the gear icon to access the menu Setting Item...
  • Page 52 Control settings • Internal (Figure 27) – the wavelength is modulated by the internal function generator signal of the seed laser. • External (Figure 28) – the wavelength is modulated by an external signal connected to the Wavelength+/- pins of the seed laser. Note: For details on how to connect external modulation signals, refer to the seed la- ser or ACOUSTIK product guides which can be downloaded from:...
  • Page 53 Control settings Modulation Coupling You can select to couple the modulation signal using either AC or DC coupling. Click on the Coupling drop-down menu arrow and select either AC or DC coupling. Note: For details AC or DC coupling of modulation signals, refer to seed laser or ACOUSTIK product guides which can be downloaded from: https://www.nktphotonics.com/product-manuals-and-documentation/ Note:...
  • Page 54 Control settings Narrow and Wide modulation gain You can use this slider to increase the gain of an external modulation signal connected to the Wavelength+/- pins. Increasing the gain, directly increases the wavelength modulation achievable with the signal. Internal generator power Level You can set the output power level of the internal function generator to between 0 and 100%.
  • Page 55 Control settings Ethernet System IP Address The System IP address is used to configure the IP address settings for the seed laser. Ensure that the IP address of the seed laser is on the same subnet or a subnet reachable from the computer used to control it. System Port The System port defines what port number the seed laser should use for reception of a TCP packet.
  • Page 56: Clock

    Control settings Watchdog timeout If CONTROL communications is disconnected for any reason, and the Watchdog is enabled, it starts to count down from the Watchdog timeout setting. When the Watchdog timeout count expires, emission is automatically disabled. To enable the watchdog, set the Enable Watchdog setting to ON and then set the Watchdog timeout.
  • Page 57 Control settings User text – enter a text string, of up to 240 characters. The text is shown next to the device icon in the Device selector panel. Figure 35 View settings Check to display in the Status panel Input text to display in the Device selector Input LCD panel CONTROL Interface...
  • Page 58: Control Menu

    CONTROL menu CONTROL menu There are five menu items at the top left of the main CONTROL window as highlighted in Figure 36. Clicking on each item, reveals a drop down menu. Figure 36 Menu items Menu Item Function File Click File>Exit to exit the CONTROL program Disconnect Click Disconnect>Close All to disconnect the...
  • Page 59: Log Downloader

    Photonics support personnel. Log Downloader If your laser requires support from NKT Photonics, our support engineers may request you send them log files collected by the laser. You can use the Log Downloader tool to save log files from the laser to your CONTROL PC.
  • Page 60 CONTROL menu Procedure 7 Using the Log Downloader Action Click the Tools menu and click on Log Download to start the Log Downloader tool. The tool displays all connected modules with log capability. To decrease the download time of the module log files, CONTROL continuously collects module log data and stores this log data in a local database on the...
  • Page 61 37, hover the mouse pointer over the “Release notes” text. The BoostikAMPLib.dll details highlighted in Figure 37 shows the version of the .dll file (1.0.0.890), the included extensions (Koheras BOOSTIK HP Extension) and which module types they support. CONTROL Interface...
  • Page 62: Control Panel

    Control panel Note: Multiple extensions for a wide range of NKT Photonics devices are typically in- stalled when using the default installation of CONTROL. Control panel The main Control Panel displays the one or two sliders that can set the system output power and center wavelength.
  • Page 63: Application Log Panel

    Application Log panel Figure 39 Operating mode set to Current Wavelength offset Actual wavelength text input field Reference wavelength for offset setting Measured output power Application Log panel The Application Log panel displays and logs the communication of status messages. You can use the log to debug connection issues between CONTROL and NKT Photonics devices.
  • Page 64: Device Monitor

    Device Monitor Device Monitor The device monitor provides a live display of transmit and receive parameters of the laser’s communication ports and any connected device modules. The display parameter values are continuously updated and can be used to help debug issues with connected devices. The parameters are described in Table Table 7 Device Monitor parameters Parameter...
  • Page 65 Device Monitor Parameter Description Total number of received telegrams with CRC failures. Total number of communication errors with framing or protocol errors. Hover over the icon to list more details. Busy Total number of busy responses from the module. Busy responses occur when a module receives a message but cannot process it due to its current work load.
  • Page 66 Device Monitor CONTROL Interface...
  • Page 67: Table 8 Optical Specifications

    Typical beam diameter [mm] Output isolation [dB] > 35 > 35 > 30 The center wavelength is selectable within the specified range. Contact NKT Photonics for options outside the range. Lorentzian iii. Shot-noise limited > 5 MHz After 30 min warm up...
  • Page 68: Table 9 Operating And Storage Environment

    AC Supply Voltage 90 - 264 VAC @ 47-64 Hz 400 W Maximum Power Consumption Dependant on the amplifier ratings, contact NKT Photonics support. Table 11 Mechanical dimensions All chassis models 130.5 x 442 x 526 mm Size (H x W x D) (5.14 x 17.40 x 20.71 in)
  • Page 69: B Service And Support Information

    Service and support Information Servicing the amplifier The amplifier has no user serviceable components. In case of malfunction, contact NKT Photonics using the support channels in section “Support contact details”. Caution: Do not open the amplifier’s modules. The amplifier modules are...
  • Page 70: Support Contact Details

    Support contact details Support contact details If you need help or have questions regarding your Koheras BOOSTIK HP amplifier or its accessories, contact NKT Photonics through our support website below: Support website 1. Go to: https://www.nktphotonics.com/support/ 2. Scroll down and click or press: 3.
  • Page 71: C Errors

    Errors Errors Table 12 System errors Error code Description No error Reserved Interlock off Voltage out of range Memory problem Watchdog timeout Faulty emission LED Board temperature out of range Module disabled Fan error Faulty power LED Faulty status LED ADC failure Module initialization error Submodule firmware upload needed...
  • Page 72 Errors Errors...
  • Page 73: D Control Software

    Control Software Installing CONTROL Download the software from: https://www.nktphotonics.com/support/ Follow the steps in Procedure Procedure 8 Installing CONTROL Action On the PC, launch the installer package and then double- Installer click the installer icon. The installation wizard appears. Click Next to continue. Accept to use the default installation directory or select another directory by clicking the Browse button.
  • Page 74 Installing CONTROL Action Uncheck the components you do not require. By default, all components are installed. Click Next to continue. Read the End-User License Agreement, and check “I accept the license.” box. Not checking the box ends the installation wizard. Click Next to continue.
  • Page 75 Installing CONTROL Action Check the box to create a desktop shortcut to access Control. Click Next to continue Check the ‘Run the Silicon Labs CP10x driver installation’ box and click Next. Note: If you do not have the driver installed USB connectivity will fail.
  • Page 76 Installing CONTROL Action The wizard displays a progress meter for the installation. Note: a normal install should only take a few seconds. Click Next to install the UART drivers for the PC USB port. The drivers are installed. Note: Depending on your computer this occurs so fast you may not see this.
  • Page 77 Installing CONTROL Action The Silicon Labs drivers is installed successfully. Click Finish to end the driver installation. CONTROL is now installed. Check the Run box to launch CONTROL when the Finish button is clicked. Click Finish to end the installation wizard. Control Software...
  • Page 78 Installing CONTROL Control Software...
  • Page 80 Item: 800-636-01 Customer Revision: NKTP Revision: Release Date: 12-2022 NOTICE: 1. Contents subject to change without notice. 2. Unauthorized duplication or distribution of all or part of this document is strictly prohibited. Koheras BOOSTIK HP Product Guide...

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