Related Manuals for Twose SLOPETRAK 400 FLAILHEAD
Summary of Contents for Twose SLOPETRAK 400 FLAILHEAD
- Page 1 SLOPETRAK Publication 1010 November 2021 Part No. 24215.10 400 FLAILHEAD 1.3M GRASS / MULCHING FLAILHEAD Operator Manual...
- Page 2 IMPORTANT VERIFICATION OF WARRANTY REGISTRATION Dealer Warranty Information & Registration Verification It is imperative that the selling dealer registers this machine with McConnel Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty. To register machines;...
- Page 4 WARRANTY POLICY WARRANTY REGISTRATION All machines must be registered, by the selling dealer with McConnel Ltd, before delivery to the end user. On receipt of the goods it is the buyer’s responsibility to check that the Verification of Warranty Registration in the Operator’s Manual has been completed by the selling dealer. LIMITED WARRANTIES 1.01.
- Page 5 1.11. Except as provided herein, no employee, agent, dealer or other person is authorised to give any warranties of any nature on behalf of McConnel Ltd. 1.12. For machine warranty periods in excess of 12 months the following additional exclusions shall apply: 1.12.1.
- Page 6 MISCELLANEOUS 4.01. McConnel Ltd may waive compliance with any of the terms of this limited warranty, but no waiver of any terms shall be deemed to be a waiver of any other term. 4.02. If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable, then the invalidity of such provision shall not invalidate any other provisions herein.
- Page 8 For Safety and Performance… ALWAYS READ THE BOOK FIRST TWOSE Temeside Works Ludlow Shropshire England Telephone: +44 (0)1584 873131 www.twose.com In line with our policy of constant improvement, this publication will be periodically updated; to ensure you have access to the latest version of this manual please visit the manuals library on our website where an ‘up- to-date’...
-
Page 10: Table Of Contents
SLOPETRAK 400 FLAILHEAD CONTENTS 1 - GENERAL DESCRIPTION 1.1 - PRELIMINARY INFORMATION 1.2 - TRAINING REQUIRED OF THE OPERATOR 1.3 - INSTRUCTIONS FOR USE AND STORAGE 1.4 - INTRODUCTION 1.4.1 - UPDATES TO THE MANUAL 1.4.2 - COPYRIGHT 1.5 - WARRANTY 1.6 - LIABILITY 1.7 - PERMITTED USES 1.8 - IMPROPER OR NON-PERMITTED USES... - Page 11 SLOPETRAK 400 FLAILHEAD 4.2 - TECHNICAL CHARACTERISTICS 4.3 - ROTOR TYPES 4.4 - PARTS NOMENCLATURE 5 - TERMINOLOGY 5.1 - DEFINITION OF THE TERMS USED 6 - USING THE MACHINE 6.1 - PRELIMINARY CHECKS 6.2 - CHECKS TO BE PERFORMED AT THE START OF EACH WORKING DAY 6.3 - COUPLING THE MULCHING HEAD 6.4 - TRANSMITTER UNIT 6.4.1 - OPERATING THE TOOL...
- Page 12 SLOPETRAK 400 FLAILHEAD 9.9 - GUARD MAINTENANCE 9.9.1 - REPLACING THE RUBBER FLAPS 9.10 - LUBRICATION 9.10.1 - GREASING THE COUPLING 9.10.2 - GREASING THE ROTOR SUPPORTS 9.10.3 - GREASING THE SUPPORT ROLLER 9.10.4 - GREASING THE SAFETY GUARD OPENING CYLINDER 9.11 - PERIODIC COMPONENT REPLACEMENT 9.12 - MAINTENANCE OPERATIONS 10 - INSTRUCTIONS FOR EMERGENCY SITUATIONS...
-
Page 13: General Description
Grass Head The manual is valid from serial number: M2166819 Twose is a trading name of McConnel Twose, Temeside Works, Ludlow, Shropshire, SY8 1JL, UK Tel: +44 (0)1584 873131 Email: sales@twose.com Website: www.twose.com AS SUPPLIED (Hood Ram Spacer) The flail head is fitted with a hydraulic ram to allow movement of the hinged hood. The movement of this ram is restricted with an internal spacer. -
Page 14: Training Required Of The Operator
1.3 - INSTRUCTIONS FOR USE AND STORAGE The operating instructions contained in this manual apply only to the Twose SLOPETRAK 400 FLAILHEAD. This instruction manual must be read and used as follows: •... -
Page 15: Introduction
SLOPETRAK 400 FLAILHEAD 1.4 - INTRODUCTION The service standards outlined in this manual represent an integral part of the machine supply contract. These instructions are also addressed to operators already specifically trained to operate this kind of machinery and contain all information necessary and essential for safe operation and correct/optimal use of the machine. -
Page 16: Liability
SLOPETRAK 400 FLAILHEAD By replacing the defective part, McConnel shall consider itself absolved from any other expense borne by the Dealer and the Dealer's Customer, for instance presumed damages, either present or future, such as lost earnings, liquidated damages, etc. Scheduled and extraordinary maintenance must be performed in accordance with the instructions given in this manual. -
Page 17: Improper Or Non-Permitted Uses
SLOPETRAK 400 FLAILHEAD This machine should generally be used during daylight hours. If, under exceptional circumstances, it has to be used at night or in conditions of reduced visibility, an auxiliary lighting system must be used. Always operate in daylight or with artificial lighting that guarantees visibility of at least 100 metres. 1.8 - IMPROPER OR NON-PERMITTED USES WARNING This section indicates some of the uses considered improper or otherwise not permitted. -
Page 18: Running In And Testing The Machine
SLOPETRAK 400 FLAILHEAD 1.9 - RUNNING IN AND TESTING THE MACHINE Every machine is scrupulously adjusted and tested before delivery. A new machine must however be used with caution for the first 100 hours to allow ‘running-in’ of the various components. If the machine is subjected to an excessive work load when it is first used, its performance may be affected and its functionality reduced within a short space of time. -
Page 19: Machine Characteristics
SLOPETRAK 400 FLAILHEAD 2 - MACHINE CHARACTERISTICS 2.1 - MACHINE DESCRIPTION The FLAILHEAD mulching head has been designed for professional use for mowing grass and shrubs up to a diameter of 3 cm. It should always be used away from people, public roads, and buildings etc. -
Page 20: Identification Of The Machine
SLOPETRAK 400 FLAILHEAD 2.3 - IDENTIFICATION OF THE MACHINE The machine identification plate (A) is fastened at the centre of the frame. The serial number (B) and year of manufacture should always be quoted when requesting replacement parts for the machine. CAUTION The serial number and year of manufacture must always be quoted to assist the request for replacement parts. -
Page 21: Noise Level
SLOPETRAK 400 FLAILHEAD 2.4 - NOISE LEVEL LpA = This value indicates the maximum sound level perceived by the operator calculated by making a worst case assessment at the four points around the machine being tested. Lwa = This value indicates the sound level outside the machine and refers to the noise perceived by those who are in the vicinity of the work area. -
Page 22: Safety Instructions
SLOPETRAK 400 FLAILHEAD 3 - SAFETY INSTRUCTIONS 3.1 - GENERAL SAFETY RULES 3.1.1 - FULLY UNDERSTANDING THE MACHINE The machine must only be used by qualified personnel familiar with all aspects of its operation. 3.1.2 - WEARING PROTECTIVE CLOTHING Wear tight-fitting clothing and use safety equipment which meets applicable regulations. -
Page 23: Inspecting The Machine
SLOPETRAK 400 FLAILHEAD 3.1.4 - INSPECTING THE MACHINE • Inspect the machine thoroughly every day before using it, checking the condition and functionality of parts that are subject to wear: (pins, valves, piping, etc.). When necessary, replace worn, damaged, or defective components with genuine parts. •... -
Page 24: Safety Instructions
SLOPETRAK 400 FLAILHEAD • Do not wear loose clothing. • Never use the mulching head to lift persons or things. • Do not work, walk or stand under the raised mulching head. • Never carry persons on the mulching head. •... -
Page 25: Operational Safety
SLOPETRAK 400 FLAILHEAD 3.2.3 - OPERATIONAL SAFETY The manufacturer cannot be held responsible in case of malfunction and damage if the machine: • is used for purposes other than those for which it was intended; • is not manoeuvred, operated and maintained according to the instructions specified in the manual;... -
Page 26: Safety Rules Regarding The Hydraulic System
SLOPETRAK 400 FLAILHEAD DANGER If there is a dangerous situation that requires the entire machine to be switched off, press the emergency stop button on the radio control unit and switch off the engine. Otherwise, press the emergency stop button on the machine. 3.2.5 - SAFETY RULES REGARDING THE HYDRAULIC SYSTEM •... -
Page 27: Location Of The Safety Plates
SLOPETRAK 400 FLAILHEAD 3.2.6 - LOCATION OF SAFETY DECALS WARNING Don’t stop or pass in the working range machine E NG 10 3 03 0 00 0 4 5... -
Page 28: Description Of The Safety Plates
SLOPETRAK 400 FLAILHEAD 3.2.7 - DESCRIPTION OF THE SAFETY DECALS CAUTION Ensure that the safety decals are in good condition. If the decals are damaged, they must be replaced with original decals that can be obtained from McConnel and placed in the position indicated in the manual. -
Page 29: Safety During Maintenance
SLOPETRAK 400 FLAILHEAD 3.3 - SAFETY DURING MAINTENANCE 3.3.1 - CARE AND MAINTENANCE The cause of many damages and accidents can be attributed to mistakes or lack of maintenance, such as: 1. Lack of oil, grease. 2. Lack of cleaning. 3. -
Page 30: Warning Plates
SLOPETRAK 400 FLAILHEAD • Remove any paint with appropriate products, then wash the area and allow it to dry. • Discharge pressurised circuits before performing work on them. • Never use your hands to find leaks of pressurised fluids. • High-pressure fluid leaks can penetrate the skin and eyes, with very serious consequences. -
Page 31: Personnel
SLOPETRAK 400 FLAILHEAD 3.3.4 - PERSONNEL The routine maintenance indicated in the manual must be carried out exclusively by authorised and trained personnel. For the maintenance or overhaul of components that are not specified in this manual, please contact McConnel. 3.3.5 - KEEPING THE MACHINE CLEAN The cleaning of the mulching head is part of ordinary machine maintenance and must be done in order to be able to check the condition of the machine itself. -
Page 32: Technical Data
SLOPETRAK 400 FLAILHEAD 4 - TECHNICAL DATA 4.1 - DIMENSIONS AND WEIGHTS FLAILHEAD WIDTH (max) 1425 mm WORKING WIDTH 1300 mm HEIGHT (max) 550 mm DEPTH (max) 920 mm WEIGHT 160 kg 4.2 - TECHNICAL CHARACTERISTICS FLAILHEAD ENGINE TRANSMISSION Belt driven ROTOR DIAMETER mm ROTOR SPEED (min - max) rpm 2900 - 3050... -
Page 33: Parts Nomenclature
SLOPETRAK 400 FLAILHEAD 4.4 - PARTS NOMENCLATURE No. DESCRIPTION No. DESCRIPTION Hydraulic motor Front safety bonnet Front safety bonnet opening cylinder Equipment coupling Left skid plate Belt guard Rear rubber flaps Right skid plate Front rubber flaps Support roller... - Page 34 SLOPETRAK 400 FLAILHEAD No. DESCRIPTION Upper pulley Belts Lower pulley Belt tensioner system adjustment screws...
-
Page 35: Terminology
SLOPETRAK 400 FLAILHEAD 5 - TERMINOLOGY 5.1 - DEFINITION OF THE TERMS USED OPERATOR Personnel trained to manoeuvre the machine when in operation, to move it and carry out normal machine inspection and cleaning. Must not have disabilities of any kind or health problems. SPECIALISED OR MAINTENANCE PERSONNEL Personnel trained to carry out ordinary maintenance, mounting, disassembly and reassembly of some machine components. -
Page 36: Using The Machine
SLOPETRAK 400 FLAILHEAD 6 - USING THE MACHINE 6.1 - PRELIMINARY CHECKS The operator must check that the use and maintenance manual has been supplied with the equipment. In case of resale of the machine, the customer/user must provide the buyer with a copy of the use and maintenance manual, intact and complete, as well as the check register and the registration certificate (if requested). -
Page 37: Coupling The Mulching Head
SLOPETRAK 400 FLAILHEAD 6.3 - COUPLING THE MULCHING HEAD DANGER • When coupling or uncoupling equipment, stand at the side of the machine away from the equipment (at least one metre away). • Before connecting the quick hitches, the equipment must be connected to the machine mechanically. - Page 38 SLOPETRAK 400 FLAILHEAD Slowly move the machine to position it close to the flailhead coupling plate. Using the right-hand joystick (B), raise the lifter to attach the flailhead. Fasten the flailhead to the support on the machine using six M12 x 40 screws; 18mm spanner or wrench will be required.
- Page 39 SLOPETRAK 400 FLAILHEAD Connect the hydraulic services hoses of the flailhead (front hood opening ram) to the quick couplers on the left of the machine, making sure that you clean the couplings before connecting them. The outermost couplings are for the auxiliary function (AUX 1). AUX 1 FRONT HOOD OPENING RAM...
-
Page 40: Transmitter Unit
SLOPETRAK 400 FLAILHEAD 6.4 - TRANSMITTER UNIT DOWNHILL ROTATION OF THE MULCHING HEAD ROTOR A downhill direction of rotor rotation is recommended for cutting grass and/or shrubs (maximum diameter 3cm). In this direction, the material that is cut or lifted from the ground is ejected towards the back of the machine. -
Page 41: Stopping The Tool
SLOPETRAK 400 FLAILHEAD 6.4.2 - STOPPING THE TOOL To stop the equipment, proceed as follows: • Use the button (14B) to decrease the speed of the engine to idle speed. • Turn the potentiometer (11) anticlockwise to bring it to the minimum. This will stop the equipment’s hydraulic motor. -
Page 42: Lifter
SLOPETRAK 400 FLAILHEAD 6.4.4 - LIFTER The lifter is controlled via the right proportional joystick (B). • Moving the joystick (B1) forwards lowers the lifter. • Moving the joystick (B2) backwards raises the lifter. CAUTION FLOATING FUNCTION Lower the lifting device so that the tool is resting on the ground. Extend the cylinder rod of the lifter until the pin reaches the centre of the slot. -
Page 43: Adjusting The Cutting Height
SLOPETRAK 400 FLAILHEAD 6.5 - ADJUSTING THE CUTTING HEIGHT The cutting height refers to the distance between the ground and the rotor. It can be regulated by adjusting the support roller or the runners. WARNING Adjust the cutting height with the machine OFF and rotor stationary. ADJUSTING THE RUNNER HEIGHT To adjust the height of the runners, proceed as follows:... -
Page 44: Adjusting The End Stops
SLOPETRAK 400 FLAILHEAD ADJUSTING THE SUPPORT ROLLER HEIGHT To adjust the height of the rear roller, proceed as follows: 1. Rest the mulching head on the ground and make sure that it can’t move. 2. Disconnect the mulching head from the machine. -
Page 45: Faults, Causes And Solutions
SLOPETRAK 400 FLAILHEAD 6.7 - FAULTS, CAUSES AND SOLUTIONS Malfunction Cause Solution Unusual noises coming from Insufficient lubrication of rotor Grease the marked points. the mulching head. bearings. Foreign bodies wrapped Stop the rotor and remove the around the rotor. foreign body. -
Page 46: Transport And Handling
SLOPETRAK 400 FLAILHEAD 7 - TRANSPORT AND HANDLING 7.1 - LIFTING Pay maximum attention to safety during loading and unloading operations, which must be performed by personnel qualified to use the corresponding equipment (slings, forklifts, cranes etc.). The specific lifting points indicated below must be used when lifting the head. Make sure that you use suitable lifting chains or wire ropes. - Page 47 SLOPETRAK 400 FLAILHEAD It should be noted that when using wire ropes, slings or chains to lift the machine, you must comply with the diagram below that indicates the minimum lifting angles. Angle at Load increase factor Angle of rope Rope Load 0°...
-
Page 48: Storage
SLOPETRAK 400 FLAILHEAD 8 - STORAGE If the machine is to be unused for a long time, it should be stored in an area sheltered from the elements to protect it from damage. Before storing the machine, it is recommended that you clean it thoroughly and lubricate all mechanical components to protect them from rust. -
Page 49: Dismantling And Decommissioning
SLOPETRAK 400 FLAILHEAD 8.2 - DISMANTLING AND DECOMMISSIONING • Should you decide to no longer use the machine or part of it, it must be dismantled and decommissioned. • Before scrapping, the plastic/rubber parts and electrical and electronic materials must be separated. -
Page 50: Maintenance
Contact the McConnel Technical Assistance Service: Telephone +44 (0)1584 873131 Email sales@twose.com 9.2 - GENERAL INSTRUCTIONS • Before carrying out any maintenance or inspecting and/or checking the equipment, turn off the machine’s engine and remove the ignition key from the machine. -
Page 51: Extraordinary Maintenance
SLOPETRAK 400 FLAILHEAD 9.3 - EXTRAORDINARY MAINTENANCE These are repairs or replacements of one or more components of the machine, which only usually become necessary after years of good operation and which do not alter the characteristics of the machine. In the case of substantial modifications, the manufacturer cannot be considered liable for any risks that could arise. -
Page 52: Transmission Maintenance
SLOPETRAK 400 FLAILHEAD 9.6 - TRANSMISSION MAINTENANCE 9.6.1 - BELT TENSIONING CAUTION • Check the tensioning of the belts after the first 4 hours of operation for a new machine and each time the belts are replaced. • The tension of the belts should be checked every week or every 40 hours. WARNING Make sure that you tension the belt correctly. - Page 53 SLOPETRAK 400 FLAILHEAD • Use a frequency meter (McConnel approved) to measure the tension of the belt. The frequency should be 92 Hz when the belt is tensioned correctly. If a frequency meter is not available, press the middle of the belt down with a force of 200 N.
-
Page 54: Replacing The Belts
SLOPETRAK 400 FLAILHEAD 9.6.2 - REPLACING THE BELTS CAUTION • Check the tensioning of the belts after the first 4 hours of operation for a new machine and each time the belts are replaced. • The tension of the belts should be checked every week or every 40 hours. WARNING Make sure that you tension the belt correctly. -
Page 55: Rotor Maintenance
SLOPETRAK 400 FLAILHEAD 9.7 - ROTOR MAINTENANCE 9.7.1 - REPLACING THE ROTOR WARNING • Make sure that you have placed the mulching head on a flat surface and made it safe. • You must sling the rotor to prevent it from falling suddenly and to make its subsequent removal easier. - Page 56 SLOPETRAK 400 FLAILHEAD • Unscrew the six M6 screws (I) using a 5mm hex wrench until the taper bush (J) can be removed. • Remove the pulley (K). DANGER At the next step, the rotor is disconnected from the frame of the head. You must therefore sling the rotor and keep it raised in a safe position to prevent it from falling accidentally causing injury or damage to persons or property.
- Page 57 SLOPETRAK 400 FLAILHEAD • Move the rotor towards the right hand side of the head (transmission side) (P). • Tilt the rotor (Q) sufficient to permit removal. On the right side of the rotor (transmission side, longer pin): • Remove the Seeger ring (R). •...
- Page 58 SLOPETRAK 400 FLAILHEAD • Align the lower pulley (K) with the upper pulley (U), using a metal plate or a right angle ruler (V). • Once the pulley (K) has been aligned, use a 5mm hex wrench to tighten the six M6 screws with a torque of 17 Nm to secure the taper bush (J) in position.
-
Page 59: Replacing The Rotor Support Bearings
SLOPETRAK 400 FLAILHEAD 9.7.2 - REPLACING THE ROTOR SUPPORT BEARINGS DANGER • Use appropriate PPE and protective clothing for the work to be carried out. • Do not start any maintenance operation with the machine or any parts moving. • Ensure that the keys have been removed from the ignition panel of the machine. - Page 60 SLOPETRAK 400 FLAILHEAD LEFT SIDE • Remove the bearing support (A) using a bearing puller. • Remove the bush (B). • Remove the Seeger ring (C). • Remove the oil seal (D) and the shim washer (E). • Remove the bearing (F) and replace it. •...
-
Page 61: Check The Cutting Flails
SLOPETRAK 400 FLAILHEAD 9.7.3 - CHECK THE CUTTING FLAILS CAUTION • The flails should be checked every 8 hours or every day. • If you notice any unusual vibrations or noises coming from the head, stop the rotor immediately and check for any missing or damaged flails or damage to the rotor. •... -
Page 62: Support Roller Maintenance
SLOPETRAK 400 FLAILHEAD 9.8 - SUPPORT ROLLER MAINTENANCE DANGER Before the support roller is disconnected from the frame of the head you must ‘sling’ the roller and keep it raised in a safe position to prevent it from falling accidentally causing injury or damage to persons or property. The rear roller (A) supports the mulching head on the ground. -
Page 63: Guard Maintenance
SLOPETRAK 400 FLAILHEAD 9.9 - GUARD MAINTENANCE 9.9.1 - REPLACING THE RUBBER FLAPS FRONT PROTECTIVE GUARD REAR PROTECTIVE GUARD If one or both of the rubber flaps (C) requires replacing, the procedure is as follows: • Unscrew the M8 screws (A) from the frame using a 13mm wrench. •... -
Page 64: Lubrication
SLOPETRAK 400 FLAILHEAD 9.10 - LUBRICATION 9.10.1 - GREASING THE COUPLING Every 8 hours or every day, grease the rotor supports via the grease nipples. 9.10.2 - GREASING THE ROTOR SUPPORTS Every 4 hours, grease the rotor supports via the grease nipples. -
Page 65: Greasing The Support Roller
SLOPETRAK 400 FLAILHEAD 9.10.3 - GREASING THE SUPPORT ROLLER Every 4 hours, grease the rotor supports via the grease nipples. 9.10.4 - GREASING THE SAFETY GUARD OPENING CYLINDER Every 8 hours or every day, grease the safety guard opening cylinder via the grease nipples. -
Page 66: Periodic Component Replacement
SLOPETRAK 400 FLAILHEAD 9.11 – PERIODIC COMPONENT REPLACEMENT To guarantee safety at all times when the machine is being used, the operator is required to periodically replace the components listed below. • Hydraulic hoses: every 4000 hours or every 6 years (whichever occurs first) 9.12 - MAINTENANCE OPERATIONS MAINTENANCE FREQUENCY Period... -
Page 67: Instructions For Emergency Situations
SLOPETRAK 400 FLAILHEAD 10 - INSTRUCTIONS FOR EMERGENCY SITUATIONS 10.1 - FIRE In case of fire, use a fire extinguisher in accordance with current regulations. If the machine catches fire or it is dangerously close to a fire, raise the alarm and contact the fire service. -
Page 68: Tightening Chart
SLOPETRAK 400 FLAILHEAD 11 - TIGHTENING CHART 11.1 - COARSE PITCH BOLTS 10.9 12.9 0.40 0.14 0.37 1,264.3 0.52 1,517.1 0.63 M2.5 0.45 0.14 1499.8 0.77 2,109.1 1.08 2,531 1.30 0.50 0.14 2,251.9 1.34 3,166.7 1.88 3,800 2.26 M3.5 0.60 0.14 3,022.6 2.05... -
Page 69: Fine Pitch Bolts
SLOPETRAK 400 FLAILHEAD 11.2 - FINE PITCH BOLTS 10.9 12.9 0.14 18,159.1 27.05 25,536.2 38.04 30,643.4 45.65 0.14 28,350.1 52.55 39,867.3 73.89 47,840.8 88.67 0.14 30,443.3 55.61 42,810.8 78.2 51,373 93.84 0.14 40,811.6 89.06 57,391.3 125.24 68,869.5 150.29 0.14 43,338.4 93.41 60,944.6 131.36... -
Page 70: Fittings Tightening Chart
SLOPETRAK 400 FLAILHEAD 11.3 - FITTINGS TIGHTENING CHART THREAD - TIGHTENING TORQUE Series Pipe Ø Thread Shape B MT Shape E MT Ø Thread Shape B MT Shape E MT diam. metric (Nm) (Nm) (Nm) (Nm) M 10x1.0 G 1/8 M 12 x 1.5 G 1/4 M 14 x 1.5... -
Page 71: Notes
SLOPETRAK 400 FLAILHEAD 12 - NOTES... - Page 72 Twose, Temeside Works, Ludlow, Shropshire SY8 1JL. England. Telephone: 01584 873131. Website: www.twose.com.
Need help?
Do you have a question about the SLOPETRAK 400 FLAILHEAD and is the answer not in the manual?
Questions and answers