Related Manuals for Twose TC526
Summary of Contents for Twose TC526
- Page 1 TWOSE TC526 Hedgecutter / Grass Mower Operation Manual Publication No.676 June 2011 (Rev.09.01.12)
- Page 3 VERIFICATION OF WARRANTY REGISTRATION DEALER WARRANTY INFORMATION & REGISTRATION VERIFICATION It is imperative that the selling dealer registers this machine with Twose of Tiverton Limited before delivery to the end user – failure to do so may affect the validity of the machine warranty.
-
Page 4: Warranty Policy
1.02. All spare parts supplied by Twose of Tiverton Limited are warranted to be free from defects in material and workmanship from the date of sale to the original purchaser for a period of 6 months. - Page 5 2.02. Any fault must be reported to an authorised Twose dealer as soon as it occurs. Continued use of a machine, after a fault has occurred, can result in further component failure for which Twose of Tiverton Limited cannot be held liable.
- Page 7 No responsibility will be accepted by Twose of Tiverton Limited for any injury, damage or loss arising from the improper use of or lack of maintenance of any machinery supplied by them or from any failure...
-
Page 8: Declaration Of Conformity
BS EN 982(1996)+ A1 (2008) Safety requirements for fluid power systems and their components. Hydraulics Signed ………………..Responsible Person CHRISTIAN DAVIES on behalf of TWOSE of TIVERTON LIMITED Status: General Manager Date:... - Page 9 BS EN 982(1996)+ A1 (2008) Safety requirements for fluid power systems and their components. Hydraulics Signed ………………..Responsible Person CHRISTIAN DAVIES on behalf of TWOSE of TIVERTON LIMITED Status: General Manager Date:...
-
Page 11: Table Of Contents
LIST OF CONTENTS Page No. Operation Section Specifications General Information Features Safety Information Introduction Tractor Selection Hydraulic Oil Machine Attachment Flail Motor Hose Installation Operation Information Rotor Rotation Direction Rotor Control – Direction Lock Cable Controls – Levers and Symbols Cable Controls –... -
Page 12: Specifications
SPECIFICATIONS TC526 Width folded: For transport the whole machine is within tractor width. Height and length: When folded for transport these dimensions will vary according to tractor and cab. NOISE The equivalent daily personal noise exposure from this machine, measured at the operators’... -
Page 13: General Information
GENERAL INFORMATION Read this manual before fitting or operating the machine. Whenever any doubt exists contact your dealer or Twose Service Department for advice and assistance. Use only Twose ‘Genuine Service Parts’ on Twose equipment and machines. DEFINITIONS: The following definitions apply throughout this manual: WARNING: An operating procedure, technique etc., which can result in personal injury or loss of life if... -
Page 14: Features
Option of Standard or Hi Power. 245° of Head Angle – Constant Motion. Built in Head Floatation. Optional Lift Float. 100° Power Slew with Hydraulic Breakback. TC526 LP & TC526 EP Proportional Armrest Controls. 4 Proportional Services. Linkage Mounted. Right or Left Hand Cutting. -
Page 15: Safety Information
SAFETY INFORMATION... -
Page 16: Safety Information
SAFETY INFORMATION This machine has the potential to be extremely dangerous, in the wrong hands it can kill or maim. It is therefore imperative that the owner, and the operator of this machine, read the following section to ensure that they are both fully aware of the dangers that do, or may exist, and their responsibilities surrounding its use. - Page 17 ▲ Ensure the tractor front, rear and side(s) are fitted with metal mesh or polycarbonate guards of suitable size and strength to protect the operator against thrown debris or parts. ▲ Ensure tractor guards are fitted correctly, are undamaged and kept properly maintained.
- Page 18 stressed enough the dangers that surround this capability, it is therefore vital that the operator is fully aware of the maximum height and reach of the machine, and that they are fully conversant with all aspects regarding the safe minimum distances that apply when working with machines in close proximity to Power Lines.
- Page 19 ▲ Never attempt to use a machine on materials in excess of its capability. ▲ Never use a machine to perform a task it has not been designed to do. ▲ Never operate the tractor or machine controls from any position other than from the driving seat, especially whilst hitching or unhitching the machine.
-
Page 20: Introduction
INTRODUCTION The Twose range of Boom Flail Trimmers has been designed with both the farmer and the contractor in mind - which has resulted in a boom flail with a very high specification - with many features not found on other machines. - Page 21 The cutter head design is of a ‘double skin’ construction for greater strength and longer life. The drive is by means of ‘vee’ belts from the hydraulic motor to the rotor, with the drive completely contained within the width of head for a cleaner cut. Twin ‘vee’...
-
Page 22: Tractor Selection
TRACTOR SELECTION Tractor Specifications TC526 – Tractor size must be a minimum of 48kW (65HP) – 3000kg Tractors must be equipped with a power take off (PTO) shaft that must run at 450 rpm during operation. The PTO shaft should run clockwise when viewed from the rear of the tractor and ideally be of a 1⅜”... -
Page 23: Hydraulic Oil
The hydraulic tank will have oil in it when delivered. Oil tank capacity for the TC526 is 200 Litres The user must ensure the hydraulic tank is full of 'RANDO 46' hydraulic oil (or an equivalent recommended oil – refer to oil chart below) before attempting to start the machine from new. -
Page 24: Machine Attachment
ATTACHING THE MACHINE TO THE TRACTOR IMPORTANT: - Ensure the machine is parked on a firm and level site away from bystanders or onlookers. Read and understand all instructions in this manual regarding Health, Safety and the use of this machine. FOR PIN TYPE LOWER LINKAGE EYES ONLY ... - Page 25 The pair of stabiliser arms can now be telescoped upwards/forwards to allow the top link coupler to be fitted to the tractor top link position. Secure upper end of stabiliser to tractor top link point using tractor top link pin and spring pin. ...
- Page 26 Measure the PTO shaft and cut to the dimension shown – the finished length of the PTO shaft should be 75mm (3”) less than the measured distance ‘A’ - between tractor shaft and gearbox stub shaft – to enable fitting. NOTE: For subsequent use with different tractors measure again, there must be a minimum shaft overlap of 150mm (6”).
-
Page 29: Flail Motor Hose Installation
FLAIL MOTOR HOSE INSTALLATION... -
Page 30: Operation Information
FLAIL TRIMMER- OPERATION INFORMATION The vehicle driver should be conversant with all tractor controls and capabilities. It is always advisable for the tractor driver to practice the controls and operations of the Flail Trimmer, in a safe open location away from potential hazards, prior to setting off into work. -
Page 31: Rotor Control - Direction Lock
DANGER VERY IMPORTANT It is very important that motor spool and motor spool control lever works in one direction only - From centre (OFF) position to selected (ON) 'rotor cut' direction position – permitting the rotor one direction of cut and the 'OFF' setting only. This eliminates the chance of going from ‘cut-up’... -
Page 32: Cable Controls - Levers And Symbols
CABLE CONTROLS Lever Symbols Angle Lift Reach Slew Rotor Control Angle Float Rotor Control Angle Lift Reach Slew Rotor Control Spindle... -
Page 33: Cable Controls - Lever Functions
CABLE CONTROLS – LEVER FUNCTIONS... -
Page 34: Switchbox Controls - Operation And Functions
SWITCHBOX CONTROLS – Operation and Functions... - Page 35 SWITCHBOX CONTROLS – Operation and Functions (Refer to diagrams) SWITCH ‘A’ Power On/Off – Power to the control unit is controlled via the On/Off Switch (A), a red l.e.d light will be illuminated in the ‘Power On’ mode. Switch Up – Power On (red light lit). Switch Down –...
-
Page 36: Monolever Controls - Operation And Functions
MONOLEVER CONTROLS – Operation and Functions... - Page 37 MONOLEVER CONTROLS – Operation and Functions (Refer to diagrams) POWER ON/OFF – Power to the control unit is controlled via the master On/Off button. Power ON – Rotate button to Power on the Control Unit (button will ‘spring’ out). Power OFF – Press button in to Power off or for Emergency Stop. LEVER FUNCTIONS 1.
-
Page 38: Proportional Controls - Operation And Functions
PROPORTIONAL CONTROLS – Operation and Functions... - Page 39 – PROPORTIONAL CONTROLS Operation and Functions (Refer to diagrams) POWER ON/OFF – Power to the control unit is controlled via the master On/Off button. Power ON – Rotate button to Power on the Control Unit (button will ‘spring’ out). Power OFF – Press button in to Power off or for Emergency Stop. LEVER FUNCTIONS 1.
-
Page 40: Low Pressure Controls - Operation And Functions
– LOW PRESSURE CONTROLS Operation and Functions (Refer to diagrams) Power ON – Connect Power Plug to battery. Power OFF – Disconnect power from hedgecutter to tractor. LEVER FUNCTIONS 1. Lever - Movement of the lever in a ‘Forward’ and ‘Backward’ direction operates the Main Arm: Forwards –... -
Page 41: Hydraulic Controls - Cutting Position
HYDRAULIC CONTROLS - CUTTING POSITION The cutting head must at all times be lowered gently into the cutting position. Never ‘drop’ a flailhead into a hedge at speed. When cutting at ground level (grass etc.) the head must be lowered gently to give a slight contact pressure of roller to ground. -
Page 42: Transporting
TRANSPORTING Turn cutting head to vertical position with flails away from tractor. Swing machine rearwards by powering breakback ram to 'open' position. Fold 'in' second/outer boom with cutting head, until boom main tube contacts rubber buffer fixed to first boom. The cutting head should now be positioned behind and slightly inside tractor rear tyre. -
Page 43: Belt Adjustment
CUTTING HEAD ‘VEE’ BELT ADJUSTMENT To adjust the cutting head ‘vee’ belts the following procedure should be followed: - Position the cutting head on the ground in a safe level location with the drive end uppermost. Switch off the tractor engine, remove and pocket the key. ... -
Page 44: Belt Replacement
CUTTING HEAD ‘VEE’ BELT REPLACEMENT To replace the cutting head ‘vee’ belts the following procedure should be followed: - Hydraulically position cutting head to stand vertically on the ground with the drive end uppermost - this should be done on a firm and level location to ensure the cutting head is steady and safe in this position. -
Page 45: Rotor Removal & Replacement
ROTOR REMOVAL & REPLACEMENT Removal procedure: With the machine attached to the tractor, hydraulically position the cutting head vertically with the drive end downwards resting on the ground – select a firm level location and ensure the weight of the head is fully rested on the ground. ... -
Page 46: Roller Height Adjustment
ROLLER HEIGHT ADJUSTMENT The cutting height of the flail head may be adjusted to cut at 4 different heights; this is achieved by altering the mounting position of the roller on the flail head - refer to diagram below. To alter the roller position, each end bracket of the roller and the relative securing bolts will need to be positioned at either of the four position height options offered. -
Page 47: Machine Removal
REMOVING THE MACHINE FROM THE TRACTOR Select a good clear, level and firm site on which to detach and store the machine. IMPORTANT Use the hydraulics to lower the head onto the ground horizontally (as if you were cutting grass). ... - Page 48 Draw tractor slowly away - Many operators stop about 300mm (12") away to double- check that tractor and machine have completely separated and that no connections or couplings remain connected. Safety screens can now be removed if so desired. ...
-
Page 49: Maintenance
GENERAL MAINTENANCE General Lubrication The example illustration opposite indicates the general locations of lubrication points - all points should be greased on a daily basis and prior storage of the machine. New machines must be greased prior to first use. Gearbox Lubrication Check gearbox oil level on new machines prior to first use, top up if required before using the machine. -
Page 50: Service Schedule
SERVICE SCHEDULE Every Day Grease machine fully prior to work (and prior to storage). NOTE: New machines must be greased before initial use. Check for broken or damaged flails. Check tightness of flail nuts and bolts. Visually check for oil leaks and damaged hoses. ... -
Page 51: Hydraulic System
HYDRAULIC SYSTEM Oil Supply Check the oil level in the reservoir daily. Oil Condition & Replacement No fixed time period can be quoted for oil changes as operating conditions can vary widely but a visually inspection of the oil will often indicate its current overall state. Signs of a reduction in its condition will be apparent by changes in colour and appearance when compared to new oil. -
Page 52: Hydraulic Hoses
Avoid twisting the hose. Adjust the hose line to ensure freedom from rubbing or trapping before tightening hose end connections. All Hydraulic Hoses (BSP) fitted to Twose Hedgecutters have ‘soft seal’ connections on both flail and ram circuit hoses. - Page 53 CONTROL CABLES The control cables operate on a push/pull system with the spool centring springs always returning the spool to the neutral position when the handle is released. Care should be taken during installation and operation to ensure that the cables are not trapped or kinked.
-
Page 54: Pto Shaft Maintenance
PTO SHAFT MAINTENANCE PTO Shaft Lubrication The PTO shaft should be lubricated on a regular basis using lithium based grease – each end of the shaft has 2 greasing points; one for lubrication of the universal joint and one for lubricating the rotating fixing ring of the shaft shield –... - Page 55 TORQUE SETTINGS FOR FASTENERS The chart below lists the correct tightening torque for fasteners. This chart should be referred to when tightening or replacing bolts in order to determine the grade of bolt and the correct torque unless specific torque values are assigned in the text of the manual. Recommended torque is quoted in Foot-Pounds and Newton-Metres within this manual.
Need help?
Do you have a question about the TC526 and is the answer not in the manual?
Questions and answers