Superior Electric SLO-SYN SS2000-DP4 Installation And Operating Instructions Manual

Superior Electric SLO-SYN SS2000-DP4 Installation And Operating Instructions Manual

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SLO-SYN
SS2000-DP4
TRANSLATOR/DRIVE
INSTALLATION
AND
OPERATION
INSTRUCTIONS

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Summary of Contents for Superior Electric SLO-SYN SS2000-DP4

  • Page 1 ® SLO-SYN SS2000-DP4 TRANSLATOR/DRIVE INSTALLATION OPERATION INSTRUCTIONS...
  • Page 2 !"#$"!!%$"#&'()"#!* !"#$%&'%( )*$+,%&+( %$-$%.$-( ,/$( %&0/,( ,'( 123$( $40&4$$%&40( %$5&4$1$4,-( '4( 2**( &,-( #%'6"+,-7( ( !"+/ %$5&4$1$4,-( 128( 255$+,( &45'%12,&'4( 0&.$4( &4( &4-,%"+,&'4-9( :/$%$5'%$9( +*!& ,"-.& /(!& $"*/%+'/$,"* /()/&)%!&0)'1!2&3$/(&/(!&0%,2+'/4 %!',%2&,5&%!6$*$," ;$.&-&'4 <2,$ <$-+%&#,&'4 >?@?@A B4&,&2*(;$*$2-$ A?DA?EE F#62,$(+'%#'%2,$(&67 SS2000-DP4 - Page 2...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS Description Page THINGS TO KNOW BEFORE USING THIS EQUIPMENT..............4 WARRANTY INFORMATION ........................4 SECTION 1: INTRODUCTION......................... 4 Using This Manual......................4 Product Features......................4 SECTION 2: EXPRESS START UP PROCEDURE ................5 SECTION 3: INSTALLATION GUIDELINES ................... 6 General Wiring Guidelines ....................
  • Page 4: Things To Know Before Using This Equipment

    SECTION 1: INTRODUCTION 1.1 USING THIS MANUAL It is important that you understand how this SLO-SYN SS2000-DP4 Translator/Drive is installed and operated before you attempt to use it. We strongly recommend that you read this manual completely before proceeding with the installation of this unit.
  • Page 5: Section 2: Express Start Up Procedure

    SECTION 2: EXPRESS START UP PROCEDURE The following instructions define the minimum steps necessary to make your Drive operational. CAUTION: Always disconnect the power to the unit before connecting or disconnecting the motor leads. FAILURE TO DO THIS WILL RESULT IN A SHOCK HAZARD AND MAY DAMAGE THE DRIVE.
  • Page 6: Section 3: Installation Guidelines

    SECTION 3: INSTALLATION GUIDELINES GENERAL WIRING GUIDELINES SLO-SYN 2000 drives use modern solid-state electronics to provide the features needed for advanced motion control applications. In some cases, these applications produce electromagnetic interference (EMI, or electrical "noise") that may cause inappropriate operation of the digital logic used in the drive, or in any other computer-type equipment in the user's system.
  • Page 7: Mounting

    3.2 MOUNTING The SLO-SYN Drive is mounted by fastening its mounting brackets to a flat surface as shown in Figure 3.1. 0.22 [5.56] 0.38 [9.53] 9.21 3.50 [233.95] [88.90] 9.70 [246.38] 3.50 [88.90] 1.35 [34.29] 6.00 [152.40] 5.28 [134.05] 6.88 [174.63] 5.96 [151.32] Figure 3.1, Mounting Diagram NOTE: The unit should be mounted upright so that air flow will not be obstructed.
  • Page 8: Connector Locations And Pin Assignments

    CONNECTOR LOCATIONS AND PIN ASSIGNMENTS Figure 3.2 shows the connector locations for the SS2000DP4 drive. OPTO Control Logic Control Logic Supply Drive 2 Supply Drive 1 PU / CW Control Control Signal Signal DIR / CCW Drive 1 Drive 2 Typical Typical External...
  • Page 9 Terminate the cable shield to the "MOTOR SHIELD" terminal on the DP4 unit case. The recommended maximum cable length is 75 feet. Superior Electric offers the following motor cable configurations. These cables have unterminated leads on both ends.
  • Page 10 Figure 3.4a shows typical wiring configurations to the motor output terminal block. Figure 3.4b provides motor wiring configurations for 4, 6, and 8 lead motors. Motor 1 Motor 2 Phase A Phase A Motor 1 Motor 2 Phase B Phase B M O T O R S H I E L D Figure 3.4a, Motor Wiring Configurations...
  • Page 11 POWER INPUT The ac input power is connected to a 4-screw terminal strip. The terminals are labeled as follows: Lead Color, North American Terminal Standard "H" for Line or "Hot" Black "N" for Common or Neutral White " " for Ground Green 1 1 5 V A C Configuration...
  • Page 12: Section 4: Specifications

    Humidity ................95% max. noncondensing Altitude................. 10,000 feet (3048 m) max. 4.4 MOTOR COMPATIBILITY Motor Types ................. Superior Electric M and KM Series Frame Sizes................. M061 (NEMA 23D) through M092 (NEMA 34) ................. KML060 (NEMA 23D mounting) ................. through KML092 (NEMA 34 mounting) Number of Connections ............
  • Page 13 MOTORS FOR USE WITH THE SS2000DP4 DUAL PACKAGED DRIVE SYSTEM Power Supply Current Current Motor Winding Connection Setting* Standstill Maximum (Amperes) (Amps. DC) (Amps. DC) M061 Series M061 Parallel M062 Series M062 Parallel M063** Series M063** Parallel M091 Series M091 Parallel M092 Series...
  • Page 14: Current Settings

    CURRENT SETTINGS The proper current setting for each motor is shown on the individual torque vs. speed curves. Use this current level to obtain the torque shown. The current setting dip switch for each drive is located on the top of the unit.
  • Page 15: Signal Specifications

    4.8 SIGNAL SPECIFICATIONS 4.8.1 Terminal Assignments All connections are made via the 4-pin terminal strip. Assignment OPTO PULSE/CW DIR/CCW 4.8.2 Signal Descriptions OPTO Opto-Isolator Supply User supplied power for the opto-isolators. (See Section 4.8.3 for level requirements) PULSE / CW Direction, Pulse Input In Pulse/Direction mode a low to high transition on this terminal advances the motor one step.
  • Page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ulse Direction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
  • Page 17: Indicator Lights

    74X&&$"2$')/,%&-$#(/* NKOI);P(Q)<9(;$6 B46&+2,$-(,/2,(=H(#'G$%(/2-(J$$4(2##*&$6(,'(,/$(6%&.$-7 RM=FQ:R(Q)<S-9(;$6 Q&0/,-(,'(&46&+2,$('.$%(+"%%$4,(+'46&,&'47(:/&-(+'46&,&'4(&-(+2"-$6(J8(1','%(G&%&40($%%'%-('%(2(0%'"46(52"*,7 ;$+'.$%8(5%'1('.$%(+"%%$4,(+'46&,&'4(%$T"&%$-(%$1'.&40(246(,/$4(%$2##*8&40(,/$(#'G$%7((:/$-$(Q)<S-(2%$ *'+2,$6('4(,/$(&46&.&6"2*(6%&.$(J'2%6-(246(2%$(.&-&J*$(,/%'"0/(,/$(,'#('5(,/$("4&,7 NOU);(:)VKP(Q)<9(;$6 !/'G-(,/2,(,/$(&4,$%42*(/$2,-&43(,$1#$%2,"%$(&-(≥(WX(°H7 :/&-( &-( 2( *2,+/$6( 5"4+,&'49( ,/$%$5'%$( ,'( %$-$,( ,/$( 6%&.$( #'G$%( 1"-,( J$( +8+*$6( 246( &4,$%42*( /$2,-&43 ,$1#$%2,"%$(1"-,(J$(Y(WX(°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
  • Page 18 94[&/.0$')-&/,%Z+!&6!%*+*&*0!!2&'+%6!* _O:)`(:/$(,$-,(+'46&,&'4-("-$6(G/$4('J,2&4&40(,/$(,'%T"$(.$%-"-(-#$$6(62,2(2%$(*&-,$6(&4(,/$(*'G$%(*$5,L /246(+'%4$%('5($2+/(+"%.$7 5&2%$6!&&/,%Z+!&6<4&*0!!2&'+%6!* SS2000-DP4 - Page 18...
  • Page 19 5&2%$6!&/,%Z+!&6<4&*0!!2&'+%6!*&\CE?D4] SS2000-DP4 - Page 19...
  • Page 20 a(VEb^(1','%-(2%$(6&-+'4,&4"$6(246(-/'"*6(4',(J$(&4+'%#'%2,$6(&4,'(4$G(6$-&04-7((:/$8(+24(J$(#%'.&6$6 ,'(-"##'%,($Z&-,&40(-8-,$1-7 5&2%$6!&/,%Z+!&6<4&*0!!2&'+%6!*&\CE?D4] SS2000-DP4 - Page 20...
  • Page 21 5&2%$6!&/,%Z+!&6<4&*0!!2&'+%6!*&\CE?D4] SS2000-DP4 - Page 21...
  • Page 22 5&2%$6!&/,%Z+!&6<4&*0!!2&'+%6!*&\CE?D4] SS2000-DP4 - Page 22...
  • Page 23 5&2%$6!&/,%Z+!&6<4&*0!!2&'+%6!*&\CE?D4] N&2%$6!&/,%Z+!&6<4&*0!!2&'+%6!* SS2000-DP4 - Page 23...
  • Page 24: M Drive Torque Vs. Speed Curves

    M DRIVE TORQUE Vs. SPEED CURVES (cont.) SS2000-DP4 - Page 24...
  • Page 25: Section 6: Troubleshooting

    SECTION 6: TROUBLESHOOTING WARNING: Motors connected to this drive can develop high torque and large amounts of mechanical energy. Keep clear of the motor shaft and all parts mechanically linked to the motor shaft. Turn off all power to the drive before performing work on parts mechanically coupled to the motor. If installation and operating instructions have been followed carefully, this unit should operate correctly.
  • Page 26: Appendix A: Troubleshooting Electrical Interference Problems

    1. Check the quality of the ac line voltage using an oscilloscope and a line monitor, such as the Superior Electric VMS series. If line voltage problems exist, use appropriate line conditioning, such as line filters or isolation transformers.
  • Page 27 WARRANTY AND LIMITATION OF LIABILITY Superior Electric (the "Company"), Bristol, Connecticut, warrants to the first end user purchaser (the "purchaser") of equipment manufactured by the Company that such equipment, if new, unused and in original unopened cartons at the time of purchase, will...
  • Page 28 These distributors offer literature, technical assistance and a wide range of models off the shelf for fastest possible delivery and service. In addition, Superior Electric sales engineers are conveniently located to provide prompt attention to customers' needs. Call the nearest office listed for ordering and application information or for the address of the closest authorized distributor.

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