Page 1 ORIGINAL INSTRUCTIONS CX160C Crawler Excavator OPERATOR’S MANUAL Part number 47791878 edition English September 2015...
Page 2: Table Of Contents
Contents 1 GENERAL INFORMATION Note to the owner................1-1 Intended use.
Page 3 Right-hand side controls Right side console ..............3-54 Cab radio .
Page 4 Stopping the unit Stopping the engine ..............4-14 Moving the unit Machine travel .
Page 5 Protecting the electrical/electronic systems during charging or welding ....6-63 Cab protection (ROPS and FOPS) ........... . 6-64 Machine inspection and cleaning.
Page 7: General Information
Engine service and/or repairs must be done by a certified technician only. Your CASE CONSTRUCTION Dealer is at your disposal for any further information. He will also provide any after- sales service you may require, and genuine CASE CONSTRUCTION spare parts, your guarantee of quality and match.
Page 8: Intended Use
• The add‐on equipment must not interfere with the functioning of the on board electronics Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void. Telematics NOTE: the CASE CONSTRUCTION SiteWatch™ website (www.casesitewatch.com) will not be accessible until the CASE CONSTRUCTION SiteWatch™...
Page 9: Product Identification
1 - GENERAL INFORMATION Product identification The CX160C is a totally hydraulic excavator. It consists of an undercarriage fitted with tracks and a turntable bearing which supports the upperstructure frame. The upperstructure frame supports the attachment, at the front end of the machine, plus the engine, hydraulics and cab.
Page 10 1 - GENERAL INFORMATION ID Label It is attached to the cylinder head cover. SMIL15CEXX549AA Diesel Particulate Diffuser (DPD) (1) Catalyzed soot filter serial number: Filter which has the function to purify exhaust gas with an oxidation catalyst. (2) Diesel oxidation catalyst serial number: Oxidation catalyst for diesel machine.
Page 11 1 - GENERAL INFORMATION Quick coupler (optional) (1) Serial number: (2) Weight: (3) Working pressure: (4) Type: (5) Part number: (6) Date of manufacture: (7) SWL (Safe Working Load): SMIL14CEX0110AB Component serial numbers Hydraulic pump: Swing reduction gear: Travel reduction gears: Travel control valve: Attachment control valve: Swing control valve:...
Page 12: Operator's Manual Storage On The Machine
(behind the operator’s seat). Make sure it is al- ways complete and in good condition. If you wish to ob- tain extra copies, or copies in languages other than that of the country of use, consult your CASE CONSTRUCTION Dealer. YLNR3P-002...
Page 13: Machine Orientation
1 - GENERAL INFORMATION Machine orientation The terms "Right-hand", "Left-hand", "Front" and "Rear" are used in this manual to indicate the sides as they are seen from the operator's seat when the cab is over the idler wheels. NOTICE: the illustration opposite shows the machine in normal travel position.
Page 14: Machine Components
1 - GENERAL INFORMATION Machine components SMIL15CEXX672FB Backhoe bucket Engine compartment Connecting rod Counterweight Arm link Air cleaner Backhoe bucket cylinder Battery Track Arm cylinder Travel reduction gear Boom Lower rollers Boom cylinders Upper rollers Swing reduction gear Shock absorber (High-tension material is used) Fuel tank Idler wheels Hydraulic tank...
Page 15: Safety Information
2 - SAFETY INFORMATION 2 - SAFETY INFORMATION###_2_### Signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions.
Page 16: Safety Rules
• Understanding of the speed characteristics, stability characteristics, brake characteristics, and steering character- istics of this machine If you have any questions, consult your CASE CONSTRUCTION dealer. The safety information in this manual assumes various situations that may arise during normal machine operation or service.
Page 17 Periodically service the fire extinguisher according to the manufacturer's instructions. 22. Check that the counterweight, turntable bearing, and operator's compartment are securely fastened. If there is any problem, consult your CASE CONSTRUCTION dealer. 23. Understand the symbols used on the machine's safety labels and decals.
Page 18 2 - SAFETY INFORMATION 3. If you are obliged to use the quick coupler with buckets not manufactured by CASE CONSTRUCTION, make sure the diameter of the pins and the width between the bucket lugs meet the dimensions needed to fit the quick coupler (pins, washers, bushings, etc.).
Page 19 2 - SAFETY INFORMATION When alighting from the machine or the upperstructure, always face the machine and use the steps and access handles. 20. In the event of an operating problem or failure, move the machine to a safe place, lower the attachment to the ground, shut down the engine and remove the starter switch key.
Page 20 When installing a pin, use a copper or other soft metal hammer. 6. Service defects and adjustment defects may lead to a serious accident. If you are unclear about the service procedures or adjustment procedures, consult your CASE CONSTRUCTION dealer.
Page 21 20. While the engine is running and immediately after it stops, the computer or injector is charged with high voltage. Do not touch the computer or injector. If it is necessary to touch the computer or injector in order to service, consult your CASE CONSTRUCTION dealer. Preventing fires or explosions 1.
Page 22 2 - SAFETY INFORMATION To avoid all risk of explosion, be sure to follow the instructions below: • When disconnecting battery cables, always disconnect the negative cable (-) first. • When connecting battery cables, always connect the negative cable (-) last. •...
Page 23 2 - SAFETY INFORMATION Safety area The safety area is the space necessary for the machine to operate at the maximum range of the tool and at full swing 360° plus 2 m (6.56 ft). 1. Working area. 2. Safety area. 3.
Page 24: Hand Signals
2 - SAFETY INFORMATION Hand signals When operating the machine, never attempt to carry out tasks calling for fine control or working in areas where visibility is poor or impaired without seeking the assistance of a signalman. Make perfectly sure that you and the signalman understand the signals to be used. Start the engine HISNJU-002 Shut down the engine...
Page 25 2 - SAFETY INFORMATION Move away from me Wave hands back and forth (palms outwards). 34AULQ-001 Go this far HVX16A-001 All stop and hold SG9AH2-001 Stop Wave one hand back and forth. FL4YY9-001 2-11...
Page 26 2 - SAFETY INFORMATION Emergency stop Wave hands back and forth. Q63KZ4-001 Raise load or tool CK6J7T-001 Lower load or tool 3UFL1F-001 Slowly raise the load or tool 98GEJB-001 2-12...
Page 27 2 - SAFETY INFORMATION Slowly lower the load or tool 8B7P7Z-001 Turn machine left (swing load left) To stop movement, stop moving hand and clench fist. WTVZ5S-001 Turn machine right (swing load right) To stop movement, stop moving hand and clench fist. 2DAVXG-001 Raise tool PMJOKQ-001...
Page 28 2 - SAFETY INFORMATION Lower tool URNSSK-001 Lift boom PBYDVK-001 Lower boom Q43J74-001 Retract arm UB3ANC-001 2-14...
Page 29 2 - SAFETY INFORMATION Extend arm YS9JBM-001 Fill tool TX2AYQ-001 Empty tool K272V1-001 2-15...
Page 30: Safety Decals
2 - SAFETY INFORMATION Safety decals WARNING Avoid injury! An illegible or missing decal can have far-reaching consequences. Inspect decals daily. Failure to comply could result in death or serious injury. W0228A WARNING Avoid injury! Make sure decals are perfectly legible. Clean decals regularly. Replace all damaged, missing, painted over, or illegible decals.
Page 31 2 - SAFETY INFORMATION Position of decals For details on decals, see "Decal Placement Diagrams". When replacing a decal, make sure it is located as shown below. 2-17...
Page 32 2 - SAFETY INFORMATION SMIL15CEXX673HB 2-18...
Page 33 2 - SAFETY INFORMATION SMIL15CEXX674HB 2-19...
Page 34 2 - SAFETY INFORMATION Decal placement diagrams Caution Labels for Safety Part number: KHP12151 UTOLPI-001 Tool interference This decal draws attention to the fact that, in certain po- sitions, there can be interference of the tool between the attachment and the operator's compartment. Always ob- serve a minimum safety distance between the tool and the operator's compartment (in case of swinging or accidental movements).
Page 35 2 - SAFETY INFORMATION Danger electric line This decal shows that work near overhead high-voltage electric lines must not be done without checking before- hand that all necessary measures have been taken to re- spect the minimum distances. A6ERKX-001 Seat belt This decal shows that the seat belt must always be fas- tened so that you don't get ejected if the machine turns over.
Page 36 2 - SAFETY INFORMATION Parking the machine This decal shows that, before leaving the operator’s com- partment, the bucket must be lowered to the ground, the function cancellation lever must be activated, the engine stopped and the starter switch key removed in order to prevent any movement of the machine.
Page 37 2 - SAFETY INFORMATION 9D26D073 BDC826DF Windshield locking Part number: KHP12540 This decal shows that the windshield must be correctly locked in open position, in order to prevent it from tipping. QA96IC-001 2-23...
Page 38 2 - SAFETY INFORMATION Function of the levers and pedals Part number: KHP1484 (option) KHP1511 (option) This decal gives cautions about the functions of the travel control levers and pedals. SMIL15CEXX675AB SMIL15CEXX676AB Cigarette lighter socket (24 volts) Part number: KHP11590 This decal shows the location and the voltage of the cigarette lighter socket.
Page 39 2 - SAFETY INFORMATION Control pattern selector (if equipped) Part number: KHP18200 This machine is equipped with a control pattern selec- tor. Do not operate unless control pattern card in this holder matches selector valve position. See “control pat- tern cards” decal (34). NZU4ZU-002 Diesel Particulate Diffuser (DPD) Part number: KHP18140...
Page 40 2 - SAFETY INFORMATION Customer assistance Part number: KHP18650 This decal indicates the telephone number for assistance. 8E716016A Power socket Part number: KHP1803 This power socket is only for 12 V DC. Do not use as a power supply for 24 V DC equipment. SMIL15CEX1241AB Operating type Part number: KHP20620 (if equipped)
Page 41 2 - SAFETY INFORMATION Risk of falling Part number: KHP12220 This decal shows that a safety distance must be main- tained during movements on the upperstructure frame. TJCVPD-001 Muffler Part number: KHP1338 This decal warns that one must never touch the silencer when it is still hot.
Page 42 2 - SAFETY INFORMATION Fan belt Part number: KHP1337 This decal warns that the fan and the fan belt must never be touched while the engine is running. Stop the engine before performing any operation. 90C16251 Intercooler Part number: KHP12690 This plate warns the operator not to touch the high tem- perature cooler.
Page 43 2 - SAFETY INFORMATION Fuel filter replacement Part number: KHP15770 This decal indicates that fuel filter replacement must be performed correctly after reading the operator's manual. SMIL15CEX1244AB Servicing table Part number: KLP10351 This decal shows the servicing points and intervals. SMIL15CEXX680AB Accumulator This decal warns that the accumulator is filled with gas...
Page 44 2 - SAFETY INFORMATION Caution label for engine operation Part number: KHP17440 This label warns that climbing onto the engine is prohib- ited. It also warns to read the operator's manual first to service on the engine correctly. (Refer to “6-21”) SMIL15CEX0903AB Tie down point Part number: KHP15201...
Page 45 2 - SAFETY INFORMATION Slinging points Part number: KHP19380 This decal shows where to attach slings when handling the excavator. Never use any other slinging points apart from those designated by this decal. SMIL15CEX0906AB Hydraulic reservoir Part number: KHP1330 This decal shows the location of the hydraulic reservoir. SMIL15CEX0907AB Engine oil for Diesel Particulate Diffuser (DPD) Part number: KHP17980...
Page 46 2 - SAFETY INFORMATION Electric shock Part number: KHP18060 SMIL15CEX0910AB Fuel line valve Part number: KHP20270 For the usage of valves, (refer to “6-27”). SMIL15CEXX682AB Cautions for camera wiring Part number: KHP18460 (option) Disconnect the camera wiring before removing the coun- terweight.
Page 47 2 - SAFETY INFORMATION Engine hood Part number: KHP1335 This decal warns that it is essential to stop the engine before opening the hood. SMIL15CEX0914AB Battery Disconnect Switch Part number: KHP20210 Turn the switch to the OFF position to cut off the battery. For the detailed procedures, refer to the operator's man- ual.
Page 48 2 - SAFETY INFORMATION Quick coupler (optional) This decal shows the precautions to be taken to ensure that the implement is correctly installed on the quick cou- pler. SMIL15CEXX546BA 2-34...
Page 49: Controls And Instruments
3 - CONTROLS AND INSTRUMENTS 3 - CONTROLS AND INSTRUMENTS###_3_### Access to operator's platform Frame - Access/Exit Cab door CAUTION Pinch hazard! Be careful not to get your hand, clothes, etc. caught in the door when closing it. Failure to comply could result in minor or moderate injury. C0046A To open the door, use the handle (1) from the outside and use the handle (2) from the inside.
Page 50 3 - CONTROLS AND INSTRUMENTS Steps and access handles WARNING Fall hazard! In order to enter or exit the cab, the upper structure frame must be in line with the undercarriage. Failure to comply could result in death or serious injury. W0225A WARNING Fall hazard!
Page 51: Position Of The Operator's Compartment Controls And Accessories
3 - CONTROLS AND INSTRUMENTS Position of the operator’s compartment controls and accessories WARNING Misuse hazard! Before starting the engine, make sure you are fully aware of the location and the function of each control. Failure to comply could result in death or serious injury. W0226A SMIL15CEX1246GB...
Page 52 3 - CONTROLS AND INSTRUMENTS Operator's seat Left-hand control arm Emergency shutdown switch Air conditioning control switch Function cancellation lever and lifting the control arm Left-hand control arm tilt adjustment lever Safety bar Left-hand control lever, arm and upperstructure swing controls Footrest or option pedal 10.
Page 53: Operator's Seat
3 - CONTROLS AND INSTRUMENTS Operator's seat Air suspension seat adjustments WARNING Unexpected machine movement! If you must adjust the operator’s seat while in the seat, do the following: • Stop the engine. • Turn the starter switch key to the ON position (accessory power). •...
Page 54 3 - CONTROLS AND INSTRUMENTS Combined height and weight adjustment Lower the handle (1) to decrease the rigidity of the sus- pension. Raise the lever (1) backward to obtain harder suspension. The indicator (2) must be green when the operator is sitting on the seat. FEF3PS-001 Fore/aft adjustment Hold the control (3) in the raised position, slide the seat to...
Page 55 3 - CONTROLS AND INSTRUMENTS Seat and control arm assembly fore and aft adjustment Pull the control (6) upward, and slide the seat and control arm assembly to the desired position, then release the control. 3VH81N-001 Armrest angle adjustment Raise the armrest and adjust to the desired angle using the knob (7), then lower the armrest.
Page 56 3 - CONTROLS AND INSTRUMENTS Seat belt Sit comfortably in the operator’s seat, pull out a long sec- tion of belt and engage it in the fastening system (9). NOTE: If the section of belt pulled out is not long enough, release it, so it rolls up and then pull it out again.
Page 57: Forward Controls
3 - CONTROLS AND INSTRUMENTS Forward controls Hand control levers and pedals Arm and upperstructure swing left-hand control lever The speed of movement of the arm or the upperstructure swing depends on the control lever tilt angle. In the inter- mediate position two movements can be obtained simul- taneously.
Page 58 (Refer to page 3-23). KW9JGV-001D Auxiliary pedal (if equipped) This pedal is used for optional accessories such as hy- draulic breaker, if equipped, etc. (Refer to page 4-27). NOTE: Consult your CASE CONSTRUCTION Dealer be- fore mounting optional tools. SMIL15CEX0036AA 3-10...
Page 59 Proportional Switch (if equipped) This switch controls the hydraulic breaker (if equipped) and other optional accessories. Refer to Auxiliary hy- draulics NOTE: Consult your CASE CONSTRUCTION dealer be- fore installing any optional tool. SMIL15CEX0921BA Low flow hydraulic circuit control pedal (if...
Page 60 (if equipped) This switch is used for optional accessories such as clamshell, if equipped, etc. NOTICE: Consult your CASE CONSTRUCTION Dealer to select the optional accessory compatible with your ma- chine and to correctly adjust the flow required for its use.
Page 61 3 - CONTROLS AND INSTRUMENTS Accessory using two pedal flows can be operated in two directions, the locking pin (1) is removed. SNKQ6K-001 Accessory using a single flow can be operated in only one direction, the locking pin (1) is engaged. SNKQ6K-002 Accessory removed, the pedals must be locked, the lock- ing pin (1) is engaged in the locking hole.
Page 62: Windshield
3 - CONTROLS AND INSTRUMENTS Windshield CAUTION Pinch hazard! Make sure you correctly follow the instructions in this manual when handling the windshield. If you do not handle the windshield correctly, it could slip and injure your fingers or hands. Failure to comply could result in minor or moderate injury.
Page 63: Front Lower Window
3 - CONTROLS AND INSTRUMENTS Front lower window The front lower window may only be removed when the windshield is open. 1. Remove the window from its housing by sliding it up- ward. T3FQE4-001A 2. Place the window in the storage position provided to the left of the operator's seat and then engage it cor- rectly.
Page 64: Operator Platform Less Cab - Control
3 - CONTROLS AND INSTRUMENTS Operator platform less cab - Control 1. Temperature probe Do not place objects on top of it. 2. Monitor display Clock, Fuel Meter, Coolant Water Thermo meter, Hy- draulic Oil Thermo meter. Displays the function selection status. Displays the machine status.
Page 65: Front Right-Hand Console
3 - CONTROLS AND INSTRUMENTS Front right-hand console 1. TEMPERATURE PROBE Do not place objects on top of it. NOTE: To ensure correct functioning and full effective- ness of the air conditioning system, it must be run at least once a week, even if only for a short time. 2.
Page 66: System Display And Function Control Panel
3 - CONTROLS AND INSTRUMENTS System display and function control panel MUC8LU-034Z MUC8LU-044Z 3-18...
Page 67 3 - CONTROLS AND INSTRUMENTS Engine coolant temperature gauge Displayed when auto idling is selected. Displays the temperature of the engine coolant. “Auto n/min”. The lower zone indicates that the engine coolant tem- perature is low. When the temperature gauge display reaches the up- Displayed when auto stop is selected.
Page 68 • Use auto idle and one-touch idle. Also, use idle stop to stop unnecessary idling. NOTE: If the message is still displayed after main- Ask your CASE CONSTRUCTION Dealer about how tenance, consult your CASE CONSTRUCTION to turn the eco gauge display “On” and “Off”.
Page 69 An alarm sounds. In this case, stop the engine and remove the starter switch key, and then investigate the cause • Low fuel or consult your CASE CONSTRUCTION The fuel in the fuel tank is low. Fill the tank Dealer. with fuel.
Page 70 3 - CONTROLS AND INSTRUMENTS • Hyd oil filter • Service due The hydraulic oil filter must be replaced. Displayed when service is due for an oil filter. For details on the maintenance, see "Maintenance information" in the menu. • Fuel filter •...
Page 71: Monitor Switches
When using an optional attachment such as a breaker speed. (This interval can be lengthened. Consult your or crusher, press this switch to switch to a suitable flow CASE CONSTRUCTION Dealer.) and pressure. When a part such as the control lever or pedal is oper- Switching to the registered patterns occurs if the ated, the engine returns to its original speed.
Page 72 3 - CONTROLS AND INSTRUMENTS - If 3 min. elapse with the gate lever closed and without CAMERA DISPLAY SWITCH changing the engine speed, "IDLE STOP" is displayed Press this button to switch between the machine on the monitor. information screen, machine information + camera - About 10 sec.
Page 73 3 - CONTROLS AND INSTRUMENTS "TRIP" control (partial hour meter) The specific time display returns to 0. Used to calculate a specific operation time. NOTE: Turning the starter switch key to "OFF" po- Press the control to set the hour meter display to 0 sition ends the hour meter count.
Page 74: Menu Screen Display
3 - CONTROLS AND INSTRUMENTS Menu screen display MENU DISPLAY Push button (1). GQ1BE4-001 LANGUAGE 1. Push button (1) or (2). 2. Select item "English" or another language. 3. Push button (3) to access the following menu. 4. If (4) is pressed, the display returns to the machine information screen (original screen).
Page 75 3 - CONTROLS AND INSTRUMENTS BRIGHTNESS (NIGHT) 1. Push button (1) or (2). 2. Pushing button (1) is down level. Pushing button (2) is up level. 3. Push button (3) to access the following menu. 4. If (4) is pressed, the display returns to the machine information screen (original screen).
Page 76 3 - CONTROLS AND INSTRUMENTS MAINTENANCE INFORMATION 1. Push button (3) or (4). 2. Select item of "MAINTENANCE INFORMATION". 3. Push button (2). 4. Push button (1) or (2). 5. Select page of 1 or 2 or 3. 6. Perform maintenance and reset the maintenance time.
Page 77 3 - CONTROLS AND INSTRUMENTS AUXILIARY HYDRAULICS Type 1 1. Push menu button (1). GQ1BE4-001 2. Select "AUXILIARY HYDRAULICS". 99RTJM-002 3. The auxiliary hydraulics screen is displayed by carry- ing out operations 1. and 2. SMIL15CEX0931AA 3-29...
Page 78 3 - CONTROLS AND INSTRUMENTS Type 2 1. Hold down the button (1). Attachment select switch 99RTJM-003 2. The operation in 1. displays "Auxiliary hydraulics" screen. SMIL15CEX0931AA Breaker or crusher selection 1. Push button (3) or (4) and select item "ATTACHMENT TYPE".
Page 79 3 - CONTROLS AND INSTRUMENTS Breaker or crusher selection 1. Push button (3) or (4) and select item of "BREAKER N°" or "CRUSHER" N°". 2. Push button (1) or (2) and choose Breaker or Crusher N°. 3. Push button (1) to move to left. Push button (2) to move to right.
Page 80 3 - CONTROLS AND INSTRUMENTS Adjust pressure If change valve of maximum flow or maximum pressure, system has to adjust the proportional relief solenoid valve. 1. Push button (3) or (4). 2. Select item of “ADJUST PRESSURE” and push button (4), then pressure adjustment screen is displayed.
Page 81 3 - CONTROLS AND INSTRUMENTS 3. Press the option pedal on the breaker/crusher all the way down or move the proportional switch to the max- imum setting. NOTE: The adjustment must be done before connect- ing attachments. SMIL15CEX0935AA 4. Hold the switch down until “PRESSURE ADJUSTING COMPLETE”...
Page 82 3 - CONTROLS AND INSTRUMENTS CAMERA SETTING Menu display/camera setting 1. Push button (3) or (4) and select item of "CAMERA SETTING". 2. Push button (2). NOTE: Up to 3 cameras can be installed. If you want to add a camera, consult your CASE dealer. KBIU3K-001A CAMERA1 - Push button (3) or (4).
Page 83 3 - CONTROLS AND INSTRUMENTS Camera mode The screen display switches each time the camera switch- ing button (1) is pressed. EH85RT-001 (1): CAMERA1 (2): CAMERA2 (3): CAMERA3 The pictures above display when all camera outputs are set to ON. There is a maximum of 5 types of screen displays.
Page 84: Diesel Particulate Diffuser (Dpd)
3 - CONTROLS AND INSTRUMENTS Diesel particulate diffuser (DPD) The Diesel Particulate Diffuser purifies exhaust gas of particulate matter. The diffuser collects particulate matter in a filter and combusts it automatically after a certain amount has been col- lected. Be sure to observe the following to avoid problems with the Diesel Particulate Diffuser: •...
Page 85 3 - CONTROLS AND INSTRUMENTS Diesel Particulate Diffuser ATRG3F-001 1. Lamp Normal operation: Off Automatic regeneration: Green Manual regeneration request: Blinking orange Manual regeneration: Orange DPD trouble: Red 2. Gauge Normal operation: Collected particulate matter amount is indicated. In automatic regeneration: Remaining regeneration time is displayed. In manual regeneration: Remaining regeneration time is displayed.
Page 86 3 - CONTROLS AND INSTRUMENTS Automatic regeneration SMIL15CEX0939EA The machine may be operated normally during automatic regeneration. • No switch operation is required. • The engine sound changes during automatic regeneration. This does not imply any problems. • If the machine is not used for a long time even though the engine is running, operation may change into manual regeneration, since automatic regeneration does not start or is not completed normally.
Page 87 3 - CONTROLS AND INSTRUMENTS Suspending automatic regeneration SMIL15CEX0939EA Automatic regeneration is suspended if the Diesel Particulate Diffuser switch is pressed during regeneration. If the switch is held for 3 seconds or more during automatic regeneration, operation moves to optional manual regen- eration.
Page 88 3 - CONTROLS AND INSTRUMENTS 3. Automatic regeneration is suspended. • The green lamp goes out. • The following message is displayed. Push DPD switch to activate 4. Press the switch once to restart automatic regeneration. • Automatic regeneration restarts within several seconds. Automatic Regeneration (cooling request) SMIL15CEX0939EA If the exhaust temperature (coolant temperature) is high, this could damage the DPD.
Page 89 If the switch is not pressed at this time, the engine problem warning lamp goes on and the diffuser needs to be repaired. NOTE: Consult your CASE CONSTRUCTION Dealer if a red DPD icon is displayed. Manual regeneration finishes earlier immediately after the machine runs than when the engine is cool.
Page 90 3 - CONTROLS AND INSTRUMENTS 1. The orange lamp blinks. • The buzzer sounds for 2 seconds. • The following message is displayed. Push DPD switch to activate 2. Move the machine to a safe place with no combustible objects. •...
Page 91 3 - CONTROLS AND INSTRUMENTS If regeneration is suspended for a long time, the engine problem warning lamp goes on and the diffuser needs to be repaired. 1. In manual regeneration • The orange lamp is lit. • The following messages are displayed cyclically. Manual DPD Re-gen Do not operate 2.
Page 92 3 - CONTROLS AND INSTRUMENTS Do not press the DPD switch if manual regeneration should not be performed. The orange lamp stops flashing after 10 s. 1. Automatic regeneration is performed. ○ The green DPD lamp lights up. ○ The following message is displayed. Auto DPD Re-gen 2.
Page 93: Clock Adjustment
3 - CONTROLS AND INSTRUMENTS Clock adjustment 1. Press the menu button (1) to display the menu screen. ETGEOB-001 2. Select "Clock adjust" in the menu screen by pressing buttons (2) to (3) and enter by pressing button (5). ETGE0B-004 3.
Page 94: Left-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Left-hand side controls Left-hand control arm SMIL15CEXX545EB Arm angle adjustment lever. Cab radio mute control. This lever is used to adjust the control arm tilt in four Located below the control lever, this control is used different positions to suit the operator.
Page 95: Heating, Ventilation Or Air-Conditioning Control
3 - CONTROLS AND INSTRUMENTS Heating, ventilation or air-conditioning control BB5EU2-001 ON/OFF Windshield defroster Automatic Air flow direction Temperature Air recycling Ventilation Display screen Air conditioning ON/OFF This push-button (1) is for turning the system ON or OFF. NOTICE: When the system is turned On it will operate at the same setting as the one selected previously.
Page 96 3 - CONTROLS AND INSTRUMENTS Ventilation These push buttons (4) enable the air flow to be increased or reduced. To increase the flow of air, press the top but- ton. To decrease the flow of air, press the lower button. The segments on the display screen (9) will increase or decrease depending on the flow selected.
Page 97 3 - CONTROLS AND INSTRUMENTS (A) Upper front distribution. (B) Upper rear distribution. (C) High force upper distribution and low force rear distri- bution. (D) Lower rear distribution (feet) and windshield. V85W49-002 Windshield defroster This button (6) allows the windshield to be defrosted. Press the button to defrost the windshield.
Page 98 3 - CONTROLS AND INSTRUMENTS Automatic: This button (2) is used for automatic adjustment of the vol- ume, the direction of flow and starting or stopping of the air conditioning. “Auto” will appear on the display screen (9). In automatic mode, the only possible manual adjust- ment is to the temperature (3).
Page 99: Function Cancellation Lever And Safety Bar
3 - CONTROLS AND INSTRUMENTS Function cancellation lever and safety bar WARNING Unexpected machine movement! Before leaving the operator's compartment, the function cancellation lever must be in the central position and the safety bar must be in the inward position. Failure to comply could result in death or se- rious injury.
Page 100: Cab Internal Lighting
Located on the left-hand cab, use the hammer (1) to break the rear window, and then push the window strongly and escape outside. Consult your CASE CONSTRUCTION dealer for window installation. NOTE: Do not break the rear window except when it is absolutely necessary, such as to escape in an emergency.
Page 101: Releasing Quick Tool Coupler Lock And Control Switch (Option)
3 - CONTROLS AND INSTRUMENTS Releasing quick tool coupler lock and control switch (option) This switch is located on the left-hand control arm. To unlock pull the locking pin (1) towards you and simul- taneously press the top of the switch. In this position, the audible alarm device sounds and the tool can be installed or removed.
Page 102: Right-Hand Side Controls
3 - CONTROLS AND INSTRUMENTS Right-hand side controls Right side console SMIL15CEX0951EB Starter switch Engine idle speed selector This switch has four positions, “On” (contact), “Start” This control enables automatic engine idle without (engine ignition), “Off” (engine shut-down) and “Acc” operating the throttle button.
Page 103: Cab Radio
3 - CONTROLS AND INSTRUMENTS Cab radio SMIL15CEXX531AB NOTICE: Do not let water get into the speaker cases or The display returns automatically to the frequency vi- the radio to avoid a breakdown. Keep the window closed sualization if no button is pushed within 1 second. when it rains and when washing the machine.
Page 104 3 - CONTROLS AND INSTRUMENTS Push the “DISP” button again to end the clock adjust- The radio is capable to store 6 stations of FM and 6 ment stations of MW. 11. 12. 1. 2. 3. 4. 5. 6. 11. AUX Auto-store memory Pressing AM, FM, and AUX buttons for at least 1 s switches from the radio you are currently listening...
Page 105: Right-Hand Console
This socket is used to power electrical equipment of otherwise the electrical circuit could be damaged; consult 12 volts. your CASE CONSTRUCTION Dealer. Once the cigarette lighter has been removed from its socket, the latter can be NOTICE: It is strictly prohibited to connect devices of a used as a 24 volts electrical socket.
Page 106: Coat Hanger Hook
3 - CONTROLS AND INSTRUMENTS Coat hanger hook The hook is on the rear right-hand cab upright. NOTICE: Take care not to obscure the view with clothes that are too bulky. 5TUHIM-001A Cup holder Located on the front right-hand side of the operator's seat, the cap holder is designed to hold a beverage container.
Page 107: Rearward Controls
3 - CONTROLS AND INSTRUMENTS Rearward controls Fuse box Located on the left-hand site, behind the operator's seat. UE1ERB-001A Remove the cover of the fuse box. To replace a fuse, refer to page 6-80. UE1ERB-002A 3-59...
Page 108: Magazine Rack
3 - CONTROLS AND INSTRUMENTS Magazine rack Located on the right-hand side, behind the operator’s seat. FGF1OO-001A Refrigerated/heated compartment Located on the right-hand side, behind the operator's seat. This compartment, associated with the air conditioning system, is designed to store different cold or hot products, drinks, etc.
Page 109: Overhead Controls
3 - CONTROLS AND INSTRUMENTS Overhead controls Roof curtain To open the roof curtain, slide it toward the rear using the handles. To close the curtain slide it toward the front. VHIVJ6-001A Roof hatch Open the roof curtain. To open the roof hatch, operate the handle and push the handle.
Page 110: Exterior Controls
3 - CONTROLS AND INSTRUMENTS Exterior controls Fuel tank The fuel tank capacity is: 580 L (153.22 US gal) . Use suitable fuel, (refer to page 6-27) NOTICE: Do not put a moisture elimination product (wa- ter draining agent) in the fuel tank. (It may damage the engine).
Page 111: Rear View Mirrors
3 - CONTROLS AND INSTRUMENTS Rear view mirrors Installing position of the rearview mirror SMIL15CEXX677EB Mirror adjustment WARNING: Before operation, adjust the rearview mirror to ensure visibility. Incorrect adjustment gives you inadequate visibility that may cause a serious physical injury. shows the range reflected in each mirror.
Page 112 3 - CONTROLS AND INSTRUMENTS • As shown in the right illustration, adjust the mirror to see the side of the machine in the mirror. Tightening torque: bolt to tight the body of the mirror: 4.5 - 5.5 N·m (3.4 - 4.0 lb ft) 2B0A8E23 Mirror B (Front right house) Adjust the mirror to see the right rear edge of the...
Page 113 3 - CONTROLS AND INSTRUMENTS • As shown in the right illustration, adjust the mirror to see the side of the machine in the mirror. Tightening torque: bolt to tight the body of the mirror: 4.5 - 5.5 N·m (3.4 - 4.0 lb ft) 76410F16 Mirror D (Counterweight rear) Adjust the mirror to see the rear of the machine by sight.
Page 114: Rear View Camera
3 - CONTROLS AND INSTRUMENTS Rear view camera A rear view camera is located in the rear of the machine. Make sure it is clean before undertaking any travel. NOTE: (Optional) A second camera is located in the right- hand side on the machine. SMIL15CEX0948BA 3-66...
Page 115: Front Storage Box
3 - CONTROLS AND INSTRUMENTS Front storage box This is to the front right of the upperstructure. It is used for storing emergency parts. The storage box also gives access to the fuel tank filler pump (if equipped) and the upperstructure working light. To open the box cover, use the pushrod of the cylinder.
Page 116: Side Doors
3 - CONTROLS AND INSTRUMENTS Side doors Use the outside handle to open the doors. To hold the doors, open, remove the struts from their storage position and install them in the holes provided. When closing, put the struts back into their storage housing. Use the starter switch key to lock the side doors.
Page 117: Engine Hood
3 - CONTROLS AND INSTRUMENTS Engine hood OPENING NOTICE: Access to the left side tailpiece is alongside the left track. NOTICE: Once the hood is completely opened, make sure the locking system is correctly engaged. Release the tailpieces then lift the hood to the maximum so that it gets automatically locked with the support strut.
Page 118: Lower Panels
3 - CONTROLS AND INSTRUMENTS Lower panels WARNING Moving parts! Make sure the lower panels are properly closed before driving the machine. Failure to comply could result in death or se- rious injury. W0910A Located under the upperstructure frame, these panels provide access to certain machine components.
Page 119: Windshield Washer Reservoir
3 - CONTROLS AND INSTRUMENTS Windshield washer reservoir This reservoir, located in the rear left-hand compartment, is equipped with an electric pump which is operated from the control panel. NOTICE: Never operate the windshield washer control when the reservoir is empty. This could cause damage to the electric pump.
Page 120: Towing Holes
3 - CONTROLS AND INSTRUMENTS Towing holes WARNING Misuse hazard! Towing is a delicate maneuver that is always carried out at the risk of the user. The manufacturer's warranty does not apply to incidents or accidents that occur during towing. Where possible, carry out the repairs at the site.
Page 121: Safety Valves (Optional)
Safety valves (optional) Service specifications Check by your CASE CONSTRUCTION Dealer: Every 6 months The role of the safety valve is to stop the attachment from dropping due to valve spool leakage in neutral position or in the event of a line or hose accidentally breaking. In the latter event, they also ensure that the attachment may be lowered gently to the ground.
Page 122: Stop Valves (Optional)
3 - CONTROLS AND INSTRUMENTS Stop valves (optional) Located on each side of the end of the arm, these valves are used to ensure oil supply to optional tools, for exam- ple, hydraulic breakers, etc. These valves have two posi- tions, open/closed.
Page 123: Fuel Tank Filler Pump (If Equipped)
3 - CONTROLS AND INSTRUMENTS Fuel tank filler pump (if equipped) WARNING Fire hazard! When handling diesel fuel, observe the following precautions: 1. Do not smoke. 2. Never fill the tank when the engine is running. 3. Wipe up spilled fuel immediately. Failure to comply could result in death or serious injury.
Page 124 3 - CONTROLS AND INSTRUMENTS 5. Remove the fuel tank filler cap. WARNING Burn hazard! If the filler cap remains on during the refuel- ing process, removing the cap after refueling could cause an accident. To reduce this risk, ALWAYS remove the fuel tank filler cap before refueling with the fuel tank filling pump.
Page 125: Cab Protection (Rops And Fops)
Consult your CASE CONSTRUCTION Dealer to verify the functionality of the cab structure or the requirement for the replacement of the entire structure or parts of it.
Page 126 3 - CONTROLS AND INSTRUMENTS 3-78...
Page 127: Operating Instructions
4 - OPERATING INSTRUCTIONS 4 - OPERATING INSTRUCTIONS###_4_### Commissioning the unit Cab - Operating Before using the machine 14. Find out about current safety measures in use on the work site. DANGER 15. Work out a convenient means of escape from the Improper operation or service of this machine machine (emergency exit via the windshield, the rear can result in an accident.
Page 128 4 - OPERATING INSTRUCTIONS Do not allow anyone within the machine's operating 17. Never use the attachment for sweeping the ground to radius. Stop all operations until everyone has moved level out rubble or push objects (transversal stress on away. the attachment).
Page 129: Cab - Running-In Procedure
4 - OPERATING INSTRUCTIONS Cab - Running-in Procedure Your machine will last longer and will give better and more economical performance if you pay particular attention to the engine during the first twenty hours of operation. During this period: • Warm up the engine before using it under load. •...
Page 130: Starting The Unit
4 - OPERATING INSTRUCTIONS Starting the unit Anti-theft protection To prevent the machine from being stolen it is possible to use the anti-theft protection, which makes it necessary for a special code to be entered before the machine can be operated.
Page 131 4 - OPERATING INSTRUCTIONS 4. After entering all 4 digits, press the menu button (5) to register the password code. The screen returns to the normal display. NOTE: Be sure to keep a record of the code number. Using the anti-theft protection The anti-theft protection has to be activated when you are shutting down the engine.
Page 132 4 - OPERATING INSTRUCTIONS If the access code has been entered correctly, the icon of the anti-theft protection will disappear from the screen and it will be possible to start the engine. If the code is wrong or if the code is different from the one registered, the message ERROR is displayed, the operation has to be restarted.
Page 133: Starting The Engine
4 - OPERATING INSTRUCTIONS Starting the engine NOTE: If the machine has been out of use for some time. (Refer to page “6-99”). 1. Take up position correctly in the operator's seat with the seat belt correctly fastened. (Refer to page 3-5). 2.
Page 134 4 - OPERATING INSTRUCTIONS 7. When the icon disappears, turn the starter switch key to the “Start” position. Release the key as soon as the engine starts to turn. If the engine stops, wait about a minute and perform the operation again. NOTICE: Do not operate the starter motor for more than ten seconds at one time.
Page 135: Bringing The Machine Up To Operating Temperature
4 - OPERATING INSTRUCTIONS Bringing the machine up to operating temperature NOTICE: Normal operating temperature of the hydraulic fluid is between 50 °C (122.0 °F) and 80 °C (176.0 °F), in the middle of the temperature indicator. After starting the engine and before using the machine, allow the hydraulic fluid to reach a temperature of 20 °C (68.0 °F), as indicated by the appearance of the first two segments on the hydraulic fluid temperature indicator.
Page 136: Engine Operation
4 - OPERATING INSTRUCTIONS Engine operation WARNING Hot liquid under pressure! Fuel in the high pressure fuel line is still under pressure immediately after you shut down the engine. Before performing any maintenance or inspection, wait for 2 minutes after engine shutdown to allow the pressure to drop.
Page 137: Operating The Machine In Hot Or Cold Weather
4 - OPERATING INSTRUCTIONS Operating the machine in hot or cold weather In cold weather In hot weather Follow the recommendations shown below: Follow the recommendations made below: • Keep the coolant at the correct level in the coolant Batteries reservoir and in the radiator.
Page 138: Machine Operation
4 - OPERATING INSTRUCTIONS Machine operation Operating instructions WARNING Misuse hazard! Follow the operating instructions in this chapter. Any other practice that has not received the prior approval of the manufacturer is considered to be strictly forbidden. Failure to comply could result in death or serious injury. W0281A •...
Page 139 4 - OPERATING INSTRUCTIONS Operation 2. Make sure the cab door is firmly latched in the open or closed position. NOTICE: Do not operate the engine with the machine at 3. Sound the horn. 35 ° ( 70 %). The engine or hydraulic devices may be damaged.
Page 140: Stopping The Unit
4 - OPERATING INSTRUCTIONS Stopping the unit Stopping the engine 1. Lower the attachment until it is resting on the ground. 2. Turn the engine throttle button (1) to low idle position and let the engine run for 5 minutes or so. NOTICE: In cold weather, let the engine run for about 10 minutes at idle speed.
Page 141: Moving The Unit
4 - OPERATING INSTRUCTIONS Moving the unit Machine travel WARNING Controls can be reversed! In the normal travel position, the operator's compartment is above the idler wheels and the travel reduction gears are to the rear of the up- per structure. If the upper structure is turned 180 degrees in relation to the undercarriage, the controls are reversed.
Page 142 4 - OPERATING INSTRUCTIONS STRAIGHT LINE TRAVEL (reverse travel) Press the two pedals (or push the two levers) rearwards at the same time. TVJAZI-002 TURNING TO THE LEFT (forward travel) Simply press the right-hand pedal or the right-hand lever forward. CS98M548TBP1 TURNING TO THE RIGHT (forward travel) Simply press the left-hand pedal or the left-hand lever for-...
Page 143 4 - OPERATING INSTRUCTIONS TURNING TO THE RIGHT (reverse travel) Simply press the left-hand pedal or the left-hand lever rearward. CS98M550TBP1 TURNING ON THE SPOT, TO THE RIGHT Press the left-hand pedal or the left-hand lever forward and at the same time press the right-hand pedal or the right-hand lever rearward.
Page 144: Handling The Machine
4 - OPERATING INSTRUCTIONS Handling the machine WARNING Improper operation or service of this machine can result in an accident. Assign a supervisor to direct worksite operations. Agree on all safety measures, procedures, and suitable hand signals. Failure to comply could result in death or serious injury. W0287A WARNING Crushing hazard!
Page 145 4 - OPERATING INSTRUCTIONS Retract the attachment, bucket and arm cylinders fully ex- tended then place the attachment on the ground. Shut- down the engine and leave the operator’s compartment. NOTE: Before handling the machine, make sure the slings are in perfect condition and that they are capable of supporting the weight of the machine.
Page 146: Operating The Machine
4 - OPERATING INSTRUCTIONS Operating the machine Operating the machine in water 1. Make sure that the bottom of the stream, or stretch of water in which you will work, can support the weight of the machine. 2. Only the undercarriage must be below water level. The maximum water level can be up to the height of the tracks is 1.00 m (39.37 in).
Page 147 4 - OPERATING INSTRUCTIONS Operating the backhoe bucket Filling Fill the backhoe bucket by manoeuvring the arm. Keep the bottom of the backhoe bucket parallel to the cut. The backhoe bucket teeth and blade must cut the ground like the blade of a knife. The depth of dig varies depending on the type of material.
Page 148: Quick Coupler (Optional)
XOQMIB-001A Quick tool installation and removal NOTICE: This quick coupler is designed to be used with CASE CONSTRUCTION buckets. This being said, other buckets may be used, provided the diameter of the pins and the width between the bucket lugs are modified to meet the dimensions needed to fit the quick coupler (pins, washers, bushings, etc.).
Page 149 4 - OPERATING INSTRUCTIONS 3. Operate the arm and bucket controls so that the arm is practically vertical, sloping slightly towards the cab, to release the safety device. Extend the bucket cylinder rod completely and maintain the hydraulic pressure so that the latching hook retracts.
Page 150 4 - OPERATING INSTRUCTIONS 7. Place the switch (1) in the locked position. The audible alarm device will cease functioning. (Refer to page “3-53”) SMIL15CEX0960AB 8. Maintain the pressure in the bucket cylinder to allow the latching hook to close. Raise the attachment so you can see the bucket pin.
Page 151 4 - OPERATING INSTRUCTIONS Disassembly 1. Operate the arm and bucket controls so that the arm is practically vertical, sloping slightly towards the cab, to release the safety device. Extend the bucket cylinder rod completely and maintain the hydraulic pressure so that the latching hook retracts.
Page 152: Lowering The Attachment In The Event Of A Failure
4 - OPERATING INSTRUCTIONS Lowering the attachment in the event of a failure If the engine breaks down, use the following procedure to lower the attachment: 1. Turn the ignition key to the “On” position. DYWTC6-001A 2. Push the function cancellation lever forward (safety bar in outward position).
Page 153: Auxiliary Hydraulic Circuits
The second type of circuit is designed for dual flow use such as demolition grabs, etc. Consult your CASE CONSTRUCTION Dealer to select the optional accessory compatible with your machine and to correctly adjust the flow required for its use.
Page 154 4 - OPERATING INSTRUCTIONS 4. After switch (1) has been operated, the set flow willbe displayed for a set amount of time. 208F89D4Z NOTE: To prevent failure or damage to the tool, make sure that you select the correct circuit configuration and flow rate and pressure for the tool.
Page 155 4 - OPERATING INSTRUCTIONS Proportional switch type 1. Make the necessary tool connections and then, using a hexagonal wrench, open the supply valves located at the tip of the arm, left-hand and right-hand side. VOHLGR-016 2. Switch (1) located on the front right-hand console, cor- responding to the hydraulic breaker.
Page 156 4 - OPERATING INSTRUCTIONS NOTE: To prevent failure or damage to the tool, make sure that you select the correct circuit configuration and flow rate and pressure for the tool. DF9E19E2 5. Proportional switch (1) = Proportional switch (Option control switch). (2) = Option control switch (3) = Horn switch (4) = Proportional switch (Option control switch)
Page 157 4 - OPERATING INSTRUCTIONS Muti-purpose circuit with pressure adjuster Pedal type 1. Make the necessary tool connections and then, using a hexagonal wrench, open the supply valves located at the tip of the arm, left-hand and right-hand side. VOHLGR-016 2. Switch (1) located on the right-hand console upwards, corresponding to the demolition grab.
Page 158 4 - OPERATING INSTRUCTIONS NOTE: To prevent failure or damage to the tool, make sure that you select the correct circuit configuration and flow rate and pressure for the tool. SMIL15CEXX703AA 5. Unlock the pedal. VSLYI8-004 6. Use the control pedal to operate the concrete crusher. NOTE: To prevent failure or damage to the tool, make sure that you select the correct circuit configuration and flow rate and pressure for the tool.
Page 159 4 - OPERATING INSTRUCTIONS 2. Switch (1) located on the right-hand console upwards, corresponding to the demolition grab. Every time the switch (1) is pressed, one of the differ- ent types of flow patterns recorded for the pump can be selected. For the flow and pressure setting method, refer to page 3-26.
Page 160 4 - OPERATING INSTRUCTIONS 5. Proportional switch (1) = Proportional switch (Option control switch). (2) = Option control switch (3) = Horn switch (4) = Proportional switch (Option control switch) (5) = Option control switch (6) = Engine idle switch 3207DF38 6.
Page 161 4 - OPERATING INSTRUCTIONS Auxiliary hydraulic circuit flow patterns Flow patterns can be selected from the 20 shown below. NOTE: The number of setting patterns is 10 maximum. 1 flow 2 flows 136 L/min (35.9 US gpm) 271 L/min (71.6 US gpm) 126 L/min (33.3 US gpm) 262 L/min (69.2 US gpm) 116 L/min (30.6 US gpm) 252 L/min (66.6 US gpm)
Page 162: Parking The Unit
4 - OPERATING INSTRUCTIONS Parking the unit Parking the machine 1. Position the machine on flat, level ground, away from soft ground, excavations or poorly shored cavities. 2. Place the upperstructure frame in line with the under- carriage, retract the attachment, dig the bucket into the ground to anchor it.
Page 163 4 - OPERATING INSTRUCTIONS 7. Lock the operator's compartment door and make sure that the hoods, lower panels and side doors are prop- erly fastened. ATTENTION: Check that the no part of the machine is encroaching on the highway. If this cannot be avoided, set up approved traffic signs.
Page 164 4 - OPERATING INSTRUCTIONS 4-38...
Page 165: Transport Operations
Removing the attachment from the machine The use of lifting systems is necessary for removal and installation of the machine attachment and counterweight. Refer to the Service Manual or consult your CASE CONSTRUCTION Dealer. WARNING Improper operation or service of this machine can result in an accident.
Page 166 5 - TRANSPORT OPERATIONS ON A TRAILER WARNING Transport hazard! The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery. Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the trailer or ramp.
Page 167 5 - TRANSPORT OPERATIONS 3. Select low travel speed, indicator lamp off. A "turtle" is displayed on the monitor. UUDO6A-003A 4. (Machine with attachment) Place the machine in line with the trailer, with the travel reduction gears towards the access ramps. Raise the attachment and bring it to about twenty centimetres above the bed of the trailer.
Page 168 5 - TRANSPORT OPERATIONS 7. (Machine with attachment) Bring the machine right to the front of the trailer and lower the attachment to the trailer bed. UUDO6A-007A (Machine without attachment) Move the machine right to the front of the trailer, swing the upperstructure.
Page 169 5 - TRANSPORT OPERATIONS Tie down on transport vehicle [Example 1] A. Wire Rope B. Block C. Stop Block D. Padding E. Rubber mat 1. Check that the machine is properly loaded in position and that the trailer is level. 2.
Page 170 5 - TRANSPORT OPERATIONS [Example 2] A. Wire Rope B. Block C. Stop Block D. Chain E. Rubber mat 1. Check that the machine is properly loaded in position and that the trailer is level. 2. Fold the bucket and then fold the arm. Place wooden blocks on the platform of the trailer.
Page 171 5 - TRANSPORT OPERATIONS Unloading 1. Remove the blocks and fastening chains. 2. Start the engine. 3. Push the function cancellation lever forward (safety bar in outward position). 4. (Machine with attachment) Raise the attachment to bring it a few centimetres above the trailer bed.
Page 172: Recovery Transport
First, make sure that it can be towed without risk of further damage. As far as possible try to carry out repairs on spot or consult your CASE CONSTRUCTION Dealer. If the machine is bogged down for example, it must be towed as follows: 1.
Page 173 5 - TRANSPORT OPERATIONS Towing a load To tow a load of up to 10 tons, use one of the towing holes provided for this purpose. (Refer to page 3-72). IHKO3C-001...
Page 174 5 - TRANSPORT OPERATIONS 5-10...
Page 175: Maintenance
PROGRAM ensure optimum performance levels and maximum safety when using the machine. Ask your CASE CONSTRUCTION dealer about our lubri- cant analysis program, Systemgard. Through this ser- Respect the maintenance intervals by checking the vice, your lubricants are tested in an independent lab- hourmeter every day.
Page 176 6 - MAINTENANCE HOURMETER The hourmeter enables service operations to be sched- uled. Its hourly indications are the same as those of a clock when the engine is running. Servicing intervals are carefully calculated to guarantee safe and efficient machine operation. Be sure to carry out all the servicing operations properly as defined in this manual.
Page 177 • That no foreign matter is fouling the safety device. • The condition of the return spring. • That the cylinder is not damaged or bent. • That there are no leaks from hydraulic hoses, etc. If the problem persists after all these checks, consult your CASE CONSTRUCTION Dealer.
Page 178: Fluids, Fuels, And Lubricants
Hydraulic fluid CASE AKCELA HYDRAULIC EXCAVATOR FLUID is specially designed for high pressure applications and for the CASE CONSTRUCTION hydraulic system. The type of fluid to be used depends on the ambient temperature. Temperate climates: -20 °C (-4.0 °F) to 40 °C (104.0 °F).
Page 179 Using a non-recommended fuel may lead to damage of the fuel injection pump, injector, DPD (Diesel Particulate Diffuser), and other fuel supply systems or to the engine. NOTICE: the CASE CONSTRUCTION company assumes no responsibility for these damages. Note that the warranty will not be applied for these damages.
Page 180 ASTM D6751. NOTICE: it is imperative that you check which blend is approved for your engine with your CASE CONSTRUCTION Dealer. Be aware that the use of Biodiesel Fuel that does not comply with the Standards mentioned above could lead to severe damage to the engine and fuel system of your machine.
Page 181 6 - MAINTENANCE Some modification may be required to allow your engine to run Biodiesel Fuel. Consult your CASE CONSTRUCTION Dealer for complete information on these modifications. Biodiesel Fuel has a higher cloud point than Diesel Fuel. NOTICE: the use of high Biodiesel Fuel blends are not recommended in cold weather conditions.
Page 182 Never throw oil or fluid on the ground and never place it in leaking receptacles. Consult your local ecological recycling center or your CASE CONSTRUCTION Dealer to obtain information on the correct method of disposing of these lubricants.
Page 183 6 - MAINTENANCE Engine oil temperature chart - Recommended engine oil for operating temperature ranges CJ-4 and CI-4 oils 0W-40 CJ-4 UNITEK to MAT3521 API CI-4 0W-40 API CI-4 10W-30 10W-40 CJ-4 UNITEK to CNH MAT3521 API CI-4 10W-40 15W-40 CJ-4 UNITEK to CNH MAT3521 API CI-4 15W-40 API CI-4 20W-50 -40 °C...
Page 184: Capacities
6 - MAINTENANCE Capacities Component Fluid/Lubricant type Capacity Engine CASE TUTELA LE ENGINE OIL 17 L (4.5 US gal) CASE AKCELA PREMIUM Cooling system 16.2 L (4.3 US gal) ANTI-FREEZE Fuel system Refer to page 6-4 Reservoir 300 L (79.3 US gal) CASE AKCELA HYDRAULIC Total system 165 L (43.6 US gal) Hydraulic system...
Page 185: Grease Points
6 - MAINTENANCE Grease points Type of grease: (refer to page 6-4) NOTE: The numbers within brackets mentioned on the right of the description indicate the number of lubrication points. NOTE: After lubrication, refit the protective and indicating plastic caps to the grease fittings. Machine SMIL15CEXX710FB Every 500 hours...
Page 186 6 - MAINTENANCE Every 500 hours Turntable teeth: (1) See "greasing the turntable teeth". SMIL15CEXX712AB 6-12...
Page 187 6 - MAINTENANCE Attachment Monobloc boom/arm SMIL15CEXX713FB NOTE: If the following linkage points are not equipped with original parts, these points must be lubricated every 50 hours. Every 1000 hours Boom bottom pin: (2) Boom cylinder top pin: (2) Arm cylinder bottom pin: (1) SMIL15CEXX714AB 6-13...
Page 188 6 - MAINTENANCE Every 1000 hours Boom cylinder bottom pin: (2) SMIL15CEXX715AB Boom/arm linkage: (2) SMIL15CEXX716AB Arm cylinder top pin: (1) SMIL15CEXX717AB 6-14...
Page 189 6 - MAINTENANCE Arm/backhoe bucket SMIL15CEXX718FB NOTE: If the following linkage points are not equipped with original parts, these points must be lubricated every 10 hours. Every 250 hours Bucket linkages: (2) NOTE: If an accessory other than the bucket is installed, (hydraulic hammer, etc.) these points must be lubricated every 10 hours.
Page 190 6 - MAINTENANCE Every 1000 hours NOTE: If the following linkage points are not equipped with original parts, these points must be lubricated every 50 hours. Arm link/connecting rod linkages: (4) NOTE: If an accessory other than the bucket is installed, (hydraulic hammer, etc.) these points must be lubricated every 10 hours.
Page 191 6 - MAINTENANCE Quick coupler tool (optional) Type of grease: (refer to page 6-4) Every 50 hours Cylinder bottom pin: (1) Locking system pivot: (1) BPX2DN-004 Cylinder top: (1) BPX2DN-005 Hook pivot: (1) BPX2DN-006 6-17...
Page 192 6 - MAINTENANCE Greasing the turntable teeth Grease capacity: 18 kg (39.7 lb) Type of grease: (refer to page 6-4) Every 500 hours 1. Remove the inspection cover (1) and visually check the condition of the gear surface and for any damage. 2.
Page 193: Levels
6 - MAINTENANCE Levels Type of fluids and lubricants: Refer to page “6-4” NOTE: The numbers within brackets mentioned on the right of the description indicate the number of levels. Every 10 hours Engine oil: (1) SMIL15CEXX721AA Coolant solution expansion reservoir: (1) SMIL15CEXX722AA Hydraulic reservoir: (1) SMIL15CEXX723AA...
Page 194 6 - MAINTENANCE Every 250 hours Batteries SMIL15CEXX724AA Travel reduction gears SMIL15CEXX538AB Swing reduction gear SMIL15CEXX725AA 6-20...
Page 195: Engine
6 - MAINTENANCE Engine Service specifications Engine oil level check: Every 10 hours or every day Oil change: Every 500 hours Oil filter replacement: Every 500 hours Oil capacity: 17 L (4.5 US gal) Oil type: Refer to page “6-4” NOTICE: Do not climb onto the engine during engine ser- vice.
Page 196 6 - MAINTENANCE Oil filter draining, replacement, and refilling NOTE: Change the oil while the engine is still warm. The oil will flow more easily. Use the extension drain hose from the front boot. 1. Place the machine on flat, level ground. Stop the engine, remove the starter switch key then open the hatch under the engine.
Page 197 6 - MAINTENANCE 7. Coat the seal of the new filter with a fine film of oil. 8. Install the new filter. Turn the filter until the seal comes into contact with the filter head then tighten an extra half turn by hand. NOTE: Do not use a filter wrench to tighten the filter.
Page 198: Cooling System
Consult your CASE CONSTRUCTION Dealer who will supply you with the suitable coolant. Level The level of coolant solution should be checked when the engine is cold.
Page 199 6 - MAINTENANCE Draining 1. Remove the radiator plug. CAUTION Burn hazard! Hot coolant can spray out if you remove the filler cap while the system is hot. After the system has cooled, turn the filler cap to the first notch and wait for all pressure to release before proceeding.
Page 200 6 - MAINTENANCE Filling 1. Fill with coolant solution via the radiator until overflow- ing and install the radiator cap. SMIL15CEXX731AA 2. Fill the expansion reservoir to the " full" mark and in- stall the cap. NOTE: Use the correct coolant solution. SMIL15CEXX734AA 5.
Page 201: Fuel System
6 - MAINTENANCE Fuel system Service specifications Fuel tank air bleeding: Every 10 hours or every day Filter air bleeding: When the float reaches the level (A) Pre-filter air bleeding: When the float reaches the level (A) Pre-filter element replacement: Every 250 hours Filter element replacement: Every 500 hours Fuel supply pump filter cleaning: Check periodically.
Page 202 6 - MAINTENANCE Fuel pre-filter When the float reaches the level line (A): 1. Place a receptacle of a suitable capacity under the pre-filter. 2. Loosen the drain plug (1) and the bleed screw (2) then drain the water and sediment. 3.
Page 203 6 - MAINTENANCE 3. Clean around the pre-filter body then remove it using the wrench provided with the machine. 4. Install the new filter element. Replace the filter body seal, then install the body, turning it until it is in contact with the pre-filter head.
Page 204 6 - MAINTENANCE Filter element replacement NOTICE: If a fuel filter other than a genuine CASE CON- STRUCTION filter is used, the guarantee will not be ap- plied to a fault caused by the use of a wrong filter. Proceed in the same manner as for the pre-filter. See "Changing the pre-filter element".
Page 205 6 - MAINTENANCE 5. Turn the handle of the feed pump (2) counterclock- wise. Then, the handle springs up due to the force of the spring inside the handle. SMIL15CEXX743AB 6. Turn this handle to drain the fuel with air bubbles mixed in from the drain hose.
Page 206 6 - MAINTENANCE Electromagnetic feed pump filter cleaning 1. Located near the fuel pre-filter, place a receptacle of suitable capacity under the supply pump. SMIL15CEXX745AA 2. Close the supply line valve, then remove the supply pump. SMIL15CEXX746AA 3. Open the pump body, then pull out the filter (2) and the seals (2) and (4) SMIL15CEXX747AB 6-32...
Page 207 6 - MAINTENANCE 4. Clean the filter with compressed air. Check the filter and replace it if necessary. Always replace them with new seals. 5. Carefully clean the body (5) and the cover (1) Never leave any dirt in the supply pump. 6.
Page 208: Releasing Pressure In The Hydraulic System
6 - MAINTENANCE Releasing pressure in the hydraulic system NOTE: Before carrying out any work on the hydraulic sys- tem, there should be no pressure in any of the circuits. 1. Place the machine on flat, level ground, lower the at- tachment to the ground and stop the engine.
Page 209 6 - MAINTENANCE 6. Press the button on top of the breather on the hydraulic reservoir to release any residual pressure. UPMXW8-004 6-35...
Page 210: Hydraulic Circuit
NOTE: After changing the hydraulic fluid, it is necessary to bleed all air from the hydraulic components. See "bleeding air from the hydraulic components". NOTICE: If metal particles are found in the old filters, consult your CASE CONSTRUCTION Dealer. WARNING Burn hazard! Before performing any service on the hydraulic system, you must allow it to cool.
Page 211 6 - MAINTENANCE Level in the hydraulic tank 1. Place the machine on flat, level ground and place the attachment in the position shown. Stop the engine and remove the starter switch key. SMIL15CEXX748AA 2. The oil should be in the middle of the indicator. Add more oil if necessary.
Page 212 6 - MAINTENANCE Removing sediment from the hydraulic tank 1. Release all pressure in the hydraulic reservoir. See "releasing pressure in the hydraulic system". 2. Place a receptacle of a suitable capacity under the drain plug. 3. Open the drain valve on the bottom of the reservoir and drain the sediment and water accumulated at the bottom of the reservoir.
Page 213 6 - MAINTENANCE Cleaning and replacing the suction filter 1. Release all pressure in the hydraulic reservoir. See "releasing pressure in the hydraulic system". 2. Clean the top of the hydraulic reservoir and clean the inlet screen cover. SMIL15CEXX749AA 3. Remove the cover (1), O-ring (2) and spring (3) on the top of the inlet screen rod assembly.
Page 214 6 - MAINTENANCE Replacing the return filter 1. Release all pressure in the hydraulic reservoir. See "releasing pressure in the hydraulic system". 2. Clean the top of the hydraulic reservoir and clean the return filter cover. SMIL15CEXX753AA 3. Remove the cover (1) and O-ring (2). 4.
Page 215 6 - MAINTENANCE Replacing the reservoir breather filter ele- ment SMIL15CEXX755AB 1. Press the button (1) to release all pressure in the hy- draulic reservoir. 2. Remove the nut (2) and the cover (3) from the breather. 3. Remove and discard the used filter element (4). 4.
Page 216 6 - MAINTENANCE Hydraulic oil replacement 1. Release all pressure in the hydraulic reservoir. See "releasing pressure in the hydraulic system". 2. Remove the reservoir cover plate. 3. Using a pump, remove the fluid from the hydraulic reservoir. Have a container with a suitable capacity ready.
Page 217 6 - MAINTENANCE BLEEDING AIR FROM THE HYDRAULIC COMPONENTS NOTE: After bleeding air from the components, stop the engine for five minutes and check there are no bubbles at the surface of the hydraulic fluid in the reservoir. Hydraulic pump Using a solvent, clean the periphery of the air bleed plug.
Page 218 6 - MAINTENANCE Replacing the hydraulic filters and fluid when a hydraulic breaker is used (optional) When using the hydraulic breaker, hydraulic fluid deteri- orates more quickly than during ordinary digging. Check the hydraulic fluid level more frequently. In addition, when changing the filters, also check the condition of the hy- draulic fluid.
Page 219: Air Filter
6 - MAINTENANCE Air filter Inspection Be sure to carry out regular checks on the air filter, intake manifold, seals and hoses. At the same time, check the intake manifold screws and hose clamps for tightness. The hoses should be changed before they are worn. Service specifications Inspect and clean the primary element: Every 250 hours or when the "AIR FILTER"...
Page 220 CT02D120TBP1 If the cartridge is greasy: Clean it in water with a suitable detergent (consult your CASE CONSTRUCTION Dealer). Instructions for using the detergent are printed on the packaging. NOTE: Allow the element to dry completely before in- stalling it. It is advisable to keep a spare, clean element ready for installation on the air filter while the cleaned el- ement is drying.
Page 221 6 - MAINTENANCE Inspecting the element Check the element for damage by placing an inspection lamp inside the element. NOTE: Change the element if light can be seen through a hole, however small. PDE0378ATBP1 Installing the elements 1. Install the secondary element. SMIL15CEXX760AA 2.
Page 222: Swing Reduction Gear
6 - MAINTENANCE Swing reduction gear SERVICE SPECIFICATIONS OIL LEVEL CHECK: Every 250 hours OIL CHANGE: Every 1000 hours (after the first 250 hours during the run-in period) OIL CAPACITY: 5 L (1.321 US gal) TYPE OF OIL AND GREASE: (Refer to page 6-4) WARNING Hot surface possible! Wait for all components to cool before per-...
Page 223 NOTE: The oil takes a relatively long time to drain. NOTE: Check the condition of the drained oil. If it contains metal filings or foreign matter, consult your CASE CONSTRUCTION Dealer. 4. Install the drain plug (3). SMIL15CEXX763AA 5. Add oil through the dipstick filler hole until the level is correct.
Page 224: Travel Reduction Gears
NOTE: Check the condition of the drained oil. If it contains metal filings or foreign matter, consult your SMIL15CEX0979AB CASE CONSTRUCTION Dealer. 7. Install the plug (1) , then fill with oil through the port (3) until the oil comes up to the bottom edge of the port (2).
Page 225: Tracks
6 - MAINTENANCE Tracks Service specifications Clean: Periodically and when the machine has been working in mud Check tension: Periodically Check steel pad screw torques: Every 250 hours (after the first 50 hours during the run-in period) NOTE: If the tracks are too tight, they wear quickly. If tracks are not tight enough, they wear quickly and the links can catch on the sprocket wheel or slide off the idler wheel or the sprocket wheel.
Page 226 6 - MAINTENANCE 4. Operate the travel control lever for the raised track forward and then in reverse, to remove the mud. 5. With the track raised, check the track tension. 6. Repeat Steps 1 to 5 for the other track. SOEUXT-010 Tension check 1.
Page 227 6 - MAINTENANCE Adjusting the tension NOTE: This operation is to be carried out after the tension has been checked. To increase tension 1. Clean the grease fitting adaptor and the grease fitting. 2. Connect the grease pump. Inject grease to obtain the right amount of track tension.
Page 228 6 - MAINTENANCE Track pad screw tightening torque NOTE: Regularly check the tightening of the screws. Do not use the machine with the track pad screws loose, the screws may come off and damage the track. The tightening torque of the screws must be: 755 - 853 N·m (556.9 - 629.1 lb ft) UEBLNV-001 NOTE: Follow the prescribed order.
Page 229: Track Rollers And Idler Wheels
The ser- vice life normally lasts until overhaul, but check visually from time to time before work for oil leakage. If oil leakage is found, component replacement is necessary. Consult your CASE CONSTRUCTION Dealer. MCHP8N-004A 6-55...
Page 230: Radiator And Coolers
6 - MAINTENANCE Radiator and coolers Service specification Check for leakage: Every 10 hours or every day Clean: Every 500 hours Cleaning 1. Stop the engine and remove the starter switch key. 2. Open the rear left-hand side door and block it with the supporting strut, then open the engine hood.
Page 231 6 - MAINTENANCE 5. Install the protective grilles (2) then install the one tach clip (1). WARNING Moving parts! Make sure all entry and mechanical access doors are properly closed before operating the machine. Failure to comply could result in death or se- rious injury.
Page 232: Fan And Alternator Drive Belt
6 - MAINTENANCE Fan and alternator drive belt Service specifications Visual check: Every 10 hours or every day Check belt tension: Every 250 hours Checking the tension NOTICE: If the engine runs with the belt slack, the belt can slip in its housing and cause the engine to overheat or the battery to receive insufficient charge.
Page 233 6 - MAINTENANCE Replacing the belt If the belt breaks, the message "ALTERNATOR" is dis- played on the message screens. Shut down the engine, remove the starter switch key and change the belt. Remove the retaining screws (1) and (2). Use the adjust- ment screw (3) to push the alternator inward.
Page 234: Adjustment Of Engine Valve Rocker Clearances
6 - MAINTENANCE Adjustment of engine valve rocker clearances Service specifications Check: Every 1000 hours NOTE: Ask your CASE CONSTRUCTION Dealer to check this. 6-60...
Page 235: Fuel Tank Filter
6 - MAINTENANCE Fuel tank filter Service specifications Clean filter: Periodically Remove the filter and clean it in diesel oil. NOTE: Use suitable fuel to refill the fuel tank, (refer to page 6-4). MCHP8N-005 6-61...
Page 236: Fire Extinguisher (Not Supplied)
6 - MAINTENANCE Fire extinguisher (not supplied) It is strongly recommended to have a fire extinguisher available and to keep it in the front boot. Service specifications Every month: • Examine the fire extinguisher and make sure it is not damaged.
Page 237: Protecting The Electrical/Electronic Systems During Charging Or Welding
6 - MAINTENANCE Protecting the electrical/electronic systems during charging or welding DANGER Improper operation or service of this machine can result in an accident. Any unauthorized modifications made to this machine can have serious consequences. Consult an authorized dealer on changes, additions, or modifications that may be required for this machine. Do not make any unauthorized modifications.
Page 238: Cab Protection (Rops And Fops)
Aging, bad weather and accidents might have caused damage. If there is even the slightest doubt about the state of the structure, consult your CASE CONSTRUCTION dealer. If a protective structure was affected by an accident or the like, you must replace any damaged components so that the protection functions can operate normally.
Page 239: Machine Inspection And Cleaning
Look for any leaks and check the condition of all pipes and hoses. Checking the machine settings Service specifications Have this checked by your CASE CONSTRUCTION Dealer: Every 6 months 6-65...
Page 240: Plastic And Resin Parts
6 - MAINTENANCE Plastic and resin parts When cleaning the plastic windows, the console, the instrument panel, the indicators, etc. do not use gasoline, kerosene, paint solvents, etc. Only use water, soap and a soft cloth. The use of gasoline, kerosene, paint solvents, etc. will cause discoloration, cracks or deformation of these parts. Checking the cylinders for leaks A cylinder rod should be slightly oily.
Page 241: Tooth Tip Wear Limits On The Backhoe Bucket
6 - MAINTENANCE Tooth tip wear limits on the backhoe bucket The degree to which a tooth tip can be worn can be as- sessed visually. It is possible to extend the life of a tooth tip which is wear- ing unevenly, in a non-symmetrical fashion.
Page 242: Replacing A Tooth On A Backhoe Bucket
6 - MAINTENANCE Replacing a tooth on a backhoe bucket Removal 1. Place the bucket a few centimetres above the ground. Stop the engine and remove the ignition key. 2. Turn the locking stud 90 ° in the clockwise direction using a hexagonal wrench.
Page 243: Replacing A Backhoe Bucket
6 - MAINTENANCE Replacing a backhoe bucket Removal 1. Place the bucket flat on flat, horizontal ground. 2. Operate the attachment controls so that the arm/bucket linkage pin is not gripped by the weight of the arm. 3. Stop the engine and remove the starter switch key. 4.
Page 244 6 - MAINTENANCE 4. Install the arm/bucket linkage pin and its hardware. 5. Start the engine. Bring the bucket rod into its housing. Stop the engine and remove the starter switch key. 6. Install the linkage seals between the rod and the bucket.
Page 245: Checking The Opening Of The Quick Coupler Locking Hook (Optional)
(Locking bar resting on surface): (1): 105 mm (4.1 in) (2): 56.4 mm (2.2 in) Otherwise, consult your CASE CONSTRUCTION Dealer. Make sure the locking bar is not damaged. Check that it functions correctly and is not fouled by foreign matter.
Page 246 • That the cylinder is not damaged or bent. • That there are no leaks from hydraulic hoses, etc. If the problem persists after all these checks, consult your CASE CONSTRUCTION Dealer. WARNING Improper operation or service of this machine can result in an accident.
Page 247: Air Conditioning
6 - MAINTENANCE Air conditioning Service specifications Suction filter and air circulation filter cleaning: Every 50 hours Air circulation filter cleaning: Every 50 hours Filter replacement: Every 5000 hours Inspection by specialist: Every 6 months The components of the air conditioning system need servicing at regular intervals. Make sure these intervals are respected, in order to ensure the air conditioning functions correctly and with maximum effectiveness.
Page 248 6 - MAINTENANCE Cleaning the suction and circulation filters 1. Open the operator's seat air filter compartment cover with the key. SZ8TNN-001A 2. Remove the filter and clean it with compressed air. If the filter is damaged, replace it. WARNING Flying debris! Compressed air can propel dirt, rust, etc.
Page 249 6 - MAINTENANCE Cleaning the air circulation filter 1. Remove the air circulation filter located on the bottom of the back of the operator's seat and clean it with compressed air. WARNING Flying debris! Compressed air can propel dirt, rust, etc. into the air.
Page 250 (A) Very few bubbles observed, then transparent at first, then whitish: "Normal". (B) The bubbles are numerous: check the unions and consult your CASE CONSTRUCTION Dealer. (C) No bubbles are visible: check the unions and consult your CASE CONSTRUCTION Dealer.
Page 251: Diesel Particulate Diffuser (Dpd)
6 - MAINTENANCE Diesel particulate diffuser (DPD) Service specifications Inspection: Every 4500 hours Consult your CASE CONSTRUCTION Dealer to perform the diesel particulate diffuser inspection. SMIL15CEXX786AA 6-77...
Page 252: Gas Spring Inspection
Gas springs are located on the cab sunroof (2 locations left and right), and tool box. For the following, request inspection, service, or replace- ment from your CASE CONSTRUCTION Dealer. • When the cab sunroof or tool box does not open with little effort.
Page 253: Torque Specifications For Hardware
6 - MAINTENANCE Torque specifications for hardware Service specifications Check: Every 250 hours (after the first 50 hours during the run-in period) At the end of each working day, check all mounting nuts and screws for tightness and tighten if necessary. Make sure no hardware items are missing.
Page 254: Fuses
6 - MAINTENANCE Fuses NOTE: Before changing fuses or relays, turn the starter switch key to the "Shut down" position. NOTE: Never replace a fuse with a fuse of a different am- perage. To access the fuse box, open the cover located behind the operator's seat.
Page 255 6 - MAINTENANCE Fuse functions (1) Key switch: 15 A (2) Engine computer: 20 A (3) GPS computer: 10 A (4) Back-up (radio, room lamp): 10 A (5) Gate lock lever: 10 A (6) Solenoid: 10 A (7) Horn: 10 A (8) Cab top light: 15 A (9) Boom, house light: 15 A (10) Option power supply: 15 A...
Page 256: Battery Disconnect Switch
6 - MAINTENANCE Battery disconnect switch This switch is located near the battery behind the left side door. SMIL15CEXX789AA Make sure that the switch is set in " | " (ON position) other than for storing the machine for a long period or for per- forming maintenance for the electrical systems.
Page 257 6 - MAINTENANCE CAUTION: • Never turn the battery connect switch to "○" (OFF position) when the engine is running. The electrical systems can be damaged. • Do not set the battery switch in "○" (OFF position) in 3 min after turning the starter switch key to OFF. Otherwise the computer program of the hydraulic will not exit successfully.
Page 258: Batteries
6 - MAINTENANCE Batteries Service specifications Checking the charge state: every 250 hours Electrolyte level check: every 250 hours WARNING Improper operation or service of this machine can result in an accident. Before working on any component(s) of the electrical circuit, put the starter switch key in the off (shut down) position.
Page 259 6 - MAINTENANCE Batteries access To access the batteries, open the left-hand rear door then remove the skid plate. SMIL15CEXX790AA Checking the charge state of a maintenance free battery The charge indicator on the battery shows the state of charge of the battery. If the color is: Green;...
Page 260 6 - MAINTENANCE Changing a battery 1. Remove the terminal protection caps, disconnect ca- bles (negative terminals) and then cables (positive ter- minals). Remove the anti-sulphate pellets and the bat- tery clips. 2. Install a new battery, put back its clips. 3.
Page 261 6 - MAINTENANCE Connecting booster batteries WARNING Improper operation or service of this machine can result in an accident. An error connecting auxiliary starting cables or short-circuiting battery terminals can cause an acci- dent. Connect auxiliary starting cables as instructed in this manual. Failure to comply could result in death or serious injury.
Page 262: Alternator
Check: Every 1000 hours NOTE: Do not use steam cleaning equipment or a clean- ing solvent to clean the alternator. Ask your CASE CONSTRUCTION Dealer to check the alternator. NOTE: Make sure that the terminal protectors are cor- rectly installed.
Page 263: Starter Motor
6 - MAINTENANCE Starter motor Service specifications Check: Every 1000 hours Ask your CASE CONSTRUCTION Dealer to check the starter motor. NOTE: Make sure that the terminal protectors are cor- rectly installed. SMIL15CEXX793AA 6-89...
Page 264: Bulb Replacement
6 - MAINTENANCE Bulb replacement Operator’s compartment lighting 1. Remove the cover. 2. Remove the bulb and install a bulb of the same wattage ( 10 W). 3. Install the cover. 8YHY9K-001A Attachment working light 1. Remove the 4 retaining screws. WNNEYW-001A 2.
Page 265 6 - MAINTENANCE 3. Pull the clip outward, remove the bulb and install a bulb of the same wattage ( 70 W). NOTE: Never put your fingers on a tungsten iodide bulb. 4. Install the clip and reconnect the plug. 5.
Page 266 6 - MAINTENANCE 4. Remove the four screws and tilt the headlight. PV5ETN-004A 5. Pull the clip outward, remove the bulb and install a bulb of the same wattage ( 70 W). NOTE: Never put your fingers on a tungsten iodide bulb. 6.
Page 267: Maintenance Planning
6 - MAINTENANCE Maintenance planning Maintenance chart Service point SMIL15CEXX794GB For details on service points and for their intervals, refer to the next page. 6-93...
Page 268 6 - MAINTENANCE Servicing intervals Legend Interval (hours) Clean Replace Check Grease Drain/bleed Note Item Service point Action Reference page mber Engine oil level 6-21 Coolant solution level 6-24 Hydraulic tank level 6-36 10 h Draining residual fuel in the fuel tank 6-27 Radiator and oil cooler...
Page 269 6 - MAINTENANCE (16) Outer element 6-36 Attachment (except bucket (27) linkage) 6-11 Draining coolant solution (28) from cooling system 6-24 (29) Hydraulic oil condition 6-36 (30) Hydraulic tank breather 6-36 1000 h (31) Outer element 6-36 (32) Inner element Swing reduction gear oil (33) draining...
Page 270 Or the primary filter has been cleaned 3 times. Drain after the first 250 h during the run-in period. Ask the CASE CONSTRUCTION dealer to perform this inspection. Replace after the first 250 h during the run-in period. When using biodegradable oil, shorten the servicing intervals to 1000 hours.
Page 271: Storage
4. Grease the machine thoroughly. The exposed surfaces of the cylinder rods should be greased or covered with a protective film. Consult your CASE CONSTRUCTION Dealer. NOTE: When the machine resumes service, the film will disappear automatically.
Page 272: Periodic Checks
6 - MAINTENANCE Periodic checks WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas. Make sure there is adequate ventilation at all times. Failure to comply could result in death or serious injury. W0156A Every month, check: 1.
Page 273: Starting Up After Storage
6 - MAINTENANCE Starting up after storage WARNING Unexpected machine movement! Before starting the engine, make sure all controls are in the neutral position. Failure to comply could result in death or serious injury. W0311A WARNING Inhalation hazard! Risk to operators and bystanders. Avoid running the engine in confined areas.
Page 274 6 - MAINTENANCE 6-100...
Page 275: Troubleshooting
Inspect and replace if necessary Fuel filter clogged Clean or replace Possible seizure in engine Low compression Consult your CASE CONSTRUCTION Dealer Defective fuel injection pump Battery disconnect switch is OFF Turn it ON No fuel in fuel tank Refill...
Page 276 Replace with oil of viscosity to match temperature Excessive engine oil consumption. Oil leakage Retighten and replace parts if necessary Worn cylinder piston ring Consult your CASE CONSTRUCTION Dealer Poor fuel quality Replace Unusual noise (fuel or mechanical). Damage inside muffler...
Page 277: Specifications
2 x 12 V 72 A·h Voltage 24 V Alternator 50 A 24 V 5.0 kW Starter Working conditions CX160C Speed 2200 RPM Power 92.2 kW (125.4 Hp) Engine oil capacity (with remote oil filter) 17 L (4.5 US gal) Fuel tank capacity 300 L (79.3 US gal)
Page 278 Four control valve sections for right-hand travel, boom/bucket and arm acceleration. Five control valve sections for left-hand travel, swing, arm, auxiliary attachment and boom acceleration. Boom/arm load holding valves. Swing CX160C Fixed flow, piston-type pump Automatic disk brake Upperstructure swing speed 11.5 RPM...
Page 279 8 - SPECIFICATIONS Operator's compartment Deluxe operator's seat with armrests, inertia type safety belt, multi-position adjustment and headrest (vibration ISO 7096, 2000 Class EM 6) (seat coefficient < 0.7) Speed programmer, also provides automatic speed change. Single-speed wiper plus intermittent mode, washers, heating, defrost, ventilation/air conditioning, cab lights, cigarette lighter, screen control camera back.
Page 280: Weights
8 - SPECIFICATIONS Weights Machine CX160C type With 2.62 m arm, 0.62 m³ sumitomo bucket, 600 mm grouser shoe, operator, lubricant, 17500 kg (38580.9 lb) coolant, full fuel tank and top guard OPG level 2 Counterweight CX160C Weight 3400 kg (7495.7 lb)
Page 281: Dimensions
8 - SPECIFICATIONS Dimensions Overall machine dimensions SMIL15CEXX796FA Arms 2.23 m (87.80 in) 2.62 m (103.15 in) 3.05 m (120.08 in) 3 m (118.11 in) 2.96 m (116.54 in) 3.13 m (123.23 in) 3.05 m (120.08 in) 3.05 m (120.08 in) 3.05 m (120.08 in) 8.47 m (333.46 in) 8.44 m (332.28 in)
Page 282 8 - SPECIFICATIONS Backhoe buckets ” SCOOP” bucket (installation with quick coupler) General purpose SAE capacity 440 L 590 L 750 L 980 L 1100 L 1260 L 1430 L 1660 L (116.2 US (156 US (198.1 US (258.9 US (290.6 US (332.9 US (377.8 US...
Page 283 8 - SPECIFICATIONS Rock SAE capacity 440 L 590 L 750 L 980 L 1100 L 1260 L 1430 L 1660 L (116.2 US (155.9 US (198.1 US (258.9 US (290.6 US (332.9 US (377.8 US (438.5 US gal) gal) gal) gal) gal)
Page 284 8 - SPECIFICATIONS Working range SMIL15CEXX795HB See next page for the values.
Page 285 NOTE: The quick coupler described in this manual is de- lugs are modified to meet the dimensions needed to fit signed to be used with CASE CONSTRUCTION buckets. the quick coupler (pins, washers, bushings, etc.). This being said, other buckets may be used, provided the Consult your CASE CONSTRUCTION Dealer.
Page 286 8 - SPECIFICATIONS Weight 545 kg (1201.5 lb) Overall dimensions W4HFRI-002 1055 mm (41.5 in) 655 mm (25.8 in) 486 mm (19.1 in) 8-10...
Page 287 Index ###_Index_### Adjustment of engine valve rocker clearances ......6-60 Air conditioning ......... . 6-73 Air filter .
Page 288 Fuse box ..........3-59 Fuses .
Page 289 Right side console ........3-54 Roof curtain .
Page 290 Dealer’s stamp CNH Industrial Italia S.p.A. reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any obligation to install them on units previously sold. Specifications, descriptions, and illustrative material herein are as accurate as known at time of publication, but are subject to change without notice.

CASE CONSTRUCTION CX160C Operator's Manual

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