BHV TracMow User Manual
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BHV TracMow User Manual

Remote control slope mower
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Summary of Contents for BHV TracMow

  • Page 1 23 %( !3 ,4 ( 5 ! 2 ( 6 7 6(8 3 ,% ( 93 2 ! " # $ % & ' ( ) ' * !"#$%& !"#$%&'...
  • Page 2 A - INTRODUCTION A - INTRODUCTION INTRODUCTION This handbook must be considered as part of the machine. The seller of new and second-hand machines must record in the selling document that this booklet has been given along with the machine. PICTURES USED IN THE HANDBOOK Before starting use this machine, it is necessary to read carefully this hand-book, learn and observe all the safety rules indicated with the...

  • Page 3: Improper Uses

    B - CONDITIONS AND LIMITS OF USE B - CONDITION AND PROPER USE DEFINITION OF PROPER USE • This machine have been designed for grass cutting and weed control in agriculture and public green, flat and sloped areas. • The exact observance of use conditions, maintenance and reparation are the essential element for a correct use. • The machine should be used, maintained and repaired only by people who have knowledge of the security rules.
  • Page 4 C - INDEX C - INDEX OF CONTENT MACHINE IDENTIFICATION SECTION 6 - TROUBLESHOOTING Chassis number Type and number of the engine SECTION 7 - MAINTENANCE Dimensions Main Maintenance components SECTION 1 - TECHNICAL DATA Lubrification Points Electric scheme Technical data Noise Tests before using 7.1.1 Control of the engine oil...
  • Page 5 D - IDENTIFICATION NUMBER Tiller B70 D - IDENTIFICATION NUMBERS In case of a trouble, when You contact Your dealer for a reparation or to ask for spare parts, it is necessary to identify the machine with the following data: •...
  • Page 6 35°Uphill - Longitudinal 45° Crawler contact area (17,5x80x2) = 2800 cm² Inclin. / h p. de gravité 65° / 15cm Type de Moteur Brushless Perm. Magnetes Système d'alimentation 3 Phases Puissance du moteur 1 kW Système de contrôle BHV - 48V 60A...
  • Page 7 SECTION 1 - TECHNICAL DATA Tiller B70 1.2 Noise The noise level was obtained during the equipment in action, in neutral position and the results are the following: Kawasaki Engine FS481V (4 courses) with original muffler..- Acoustic pressure level (LpAm) ..87,0 dB(A) - Acoustic power level (LwA) ..107,0 dB(A) 1.3 Vibrations...

  • Page 8: Safety Devices

    SECTION 2 - SAFETY NORMS I. SAFETY 2 - SAFETY NORMS Engine STOP Back Left Belt cover Front Right Fig 5 2.1 SECURITY DEVICES The terms “FRONT” - “REAR” - “RIGHT” - “LEFT” used in this handbook and in the spare parts catalogue, are referred to the machine as shown in Fig. 5 SAFETY DEVICES The machine is equipped with a series of safety devices to comply with the Machinery Directive.

  • Page 9: Section 2 - Safety Norms

    SECTION 2 - SAFETY NORMS CAUTION LABEL AND WARNINGS Besides CE mark, safety pictures and indications are applied on the machine and mentioned in the fig. 4. WARNING: BEFORE SERVICING Read the technical instructions in the operation manual before servicing the machine. WARNING: RISK OF INJURY Stay away of the discharge opening of the mower deck because stones or other hard objects ejected from the mower may hit you Use visor to protect from flying object...
  • Page 10 SECTION 2 - SAFETY NORMS I. SAFETY 1) Before starting the engine, be sure that the SAFETY DEVICES are well working and fitting. Without these cares the operator might work in a danger situation. This machine has been designed and manufactured for being used by one operator only who hold the Radiocontrol. Any other use is not permitted! It is important to ensure a safe distance between the operator and the machine in the operating area (see cap.5.12)
  • Page 11 SECTION 2 - SAFETY NORMS Tiller B70 14) Use only genuine spare parts and accessories to guarantee the security and functioning of the machine. 15) Stop engine before refuelling 16) Handle the fuel with care to avoid spilling on the machine; clean any spillage immediately. 17) Avoid overfilling the fuel tank 18) Plan well your work before starting 20) The area next to the engine exhaust will most likely reach temperatures above 80°.
  • Page 12 SECTION 2 - SAFETY NORMS I. SAFETY 31) Park the machine where children or unable people can't reach it: stop the machine and remove the Start key from the dashboard. 32) Do not leave the machine with the engine running. Reach a flat ground and stop the engine. 33) Follow carefully the maintenance instructions and replace always the worn parts if necessary. 34) Storage the machine after cleaning it, only. 35) If any, it is necessary to take heed of the specific safety norms in force in the Country where the machine is operating.

  • Page 13: Machine Preparation

    SECTION 3 - MACHINE PREPARATION 3 - MACHINE PREPARATION 3.1 Packaging and endowment Fig 6 The machine is supply with: 1 x Basic Unit X-Rot 1 x Radio Control 2 x Lithium battery for Radio control 1 x Battery charger 1 x Radio control’s hanging belt 1 x User Manual 1 x Engine user manual 1 x Rod (to replace the crawler)

  • Page 14: Components And Controls

    SECTION 4 - COMPONENTS AND CONTROLS I. SAFETY 4 - COMPONENTS AND CONTROLS 4.1 NAME OF MAJOR COMPONENTS (fig.7) Fig 7 Basic Unit: Identification of the main components. A) Tensor wheels Antenna N) Air filter B) Crawler’s roller Battery case O) Belt case C) Drive wheel H1) Start key P) Mower deck...
  • Page 15 SECTION 4 - COMPONENTS AND CONTROLS Tiller B70 4.2 ENGINE (fig.7 - i) The machine is equipped by a high quality petrol engine made in Japan and designed to grant a long operating life. The engine is provided by an electric start. To start the engine follow the procedure of Cap. 5.2. The engine is also provided by a forced lubrication system which help to work in a sloping areas, nevertheless it is highly recommend not to exceed the 35°.

  • Page 16: Electric System

    SECTION 4 - COMPONENTS AND CONTROLS I. SAFETY 4 - CONTROLES DANGER The engine stop can be dangerous in case of slope. the stop of the engine cause the loosing of control of the electric motors. In case of slope the machine could start to move downhill.

  • Page 17: Remote Control

    SECTION 4 - COMPONENTS AND CONTROLS Tiller B70 4.5 TRANSMISSION The transmission of the power to the crawler are made by 2 strong and si- lent gear reductors. The portal shape of the transmission allows to keep very low the centre of gravity of the machine which is 15 cm off the ground, only. The technology of these electric motors grants the maximal torque also at a standstill.
  • Page 18 SECTION 4 - COMPONENTS AND CONTROLS I. SAFETY NOTE...
  • Page 19 SECTION 5 - HOW TO USE THE MACHINE Tiller B70 5 - RULES FOR A SAFE USE 5.1 CONNECTING THE RADIO CONTROL Turn the Starting Key switch to ON position. The buzzer will start to sound to warn that the Radio control is not connected. To connect the Radio Control press once the Green Button 1 (Fig.10) on the left hand side of the remote control and wait until the 2 warning lamps green (a) and blu (b) start to blink; than push again the green button 1 (Fig.10) and keep it pressed 1 second and release it. The warning lamps will stop blinking and the Buzzer stop to sound. The radio control is now linked . 3200 2700 2200 1700 Fig 11 5.2 ENGINE START(fig.10 - 11) Move the throttle lever up (Fig 10 (c)) up...

  • Page 20: Section 5 - Comment Utiliser La Machine

    SECTION 5 - COMMENT UTILISER LA MACHINE I. SAFETY 5.3 ENGINE STOP (fig. 11) To stop the engine push anytime the Red Alarm Button (Fig 11 (F)) and the engine will suddenly stop. Just after stop, remind to release the emergency Button in its normal position.

  • Page 21: Auxiliary Port

    SECTION 5 - COMMENT UTILISER LA MACHINE Tiller B70 are going to stop the engine it is recommend to park the machine on a flat ground; in case of hazard or for any other reason that cause the engine to turn off, a second passive brake system comes into operation. The secondary brake system is not effective as the first one so in case of extreme slope it is recommend to start the engine again and to move the machine to the nearest flat ground.

  • Page 22: Loading Onto Or Unloading From A Truck

    SECTION 5 - COMMENT UTILISER LA MACHINE I. SAFETY Before to start any work, control: - Anything that was abnormal in the previous operations. - the level of the Fuel. Replenish it every time - the level of the oil of the engine: (near to MAX) - clean the cartridge of the air filter - the charge of the battery of the remote control - the condition of the blades - Oil leakage from mower gear case - Loosen, broken or lost pins and clips...
  • Page 23 SECTION 5 - COMMENT UTILISER LA MACHINE Tiller B70 Point d'ancrage 5.12 SAFETY IN THE WORK FIELD It is mandatory to follow these rules to not create danger for the operator and for people, pets or things around the operation area. a) Operate if you have a perfect control at your sight of the area of 20m radius around the machine, only.

  • Page 24: Troubleshooting

    SECTION 6 - TROUBLESHOOTING I. SAFETY 6 - TROUBLESHOOTING TROUBLESHOOTING GROUP PROBLEM CAUSE REMEDY The key on the machine is turned OFF Turn the key ON The mushrum emergency switch is not armed Arm the RED switch in the Remote control The remote control's battery is discharged Replace the battery and charge this one.
  • Page 25 NOTE...

  • Page 26: Maintenance

    SECTION 7 - MAINTENANCE 7 - MAINTENANCE Main Maintenance points Fig 20 A) Engine oil Drain cap E) Engine oil filling cap B) Fuel Filter F) Battery C) Fuel tank cap G) Mower Blade belt D) Air Filter H) Mower Blade Lubrication Points Fig 21 k Grease Nipple...
  • Page 27 SECTION 7 - MAINTENANCE Electric scheme Kawasaki General Key Switch Solenoid Stop Starter Emergen Switch Choke 1260 0000 STOP Buzzer Kawa (120 -104) (120 -120-R) (138 -140) TAB (1) - FUSE BOX (121 - 00) (122- 000) (141 - 00) STOP START (000 -015)
  • Page 28 PIN 14 Relais STARTER PIN 15 + 12 V (signal rpm) PIN 16 Micro “CHOKE” PIN 17 Fuel Reserve / Spia RISERVA CARB. (+) PIN 18 Relais Engine STOP / Relais Stop MOTORE RADIOCONTROLLED SLOPE MOWER TracMow Version July 2108...
  • Page 29 SECTION 7 - MAINTENANCE 7.1 TESTS BEFORE THE USE 7.1.1 Control of the engine oil (Fig 20 (e)) To check the engine oil it is necessary that the machine is on a on a flat hard ground. Remove the oil dipstick (e) and check that the oil level is near the upper mark.

  • Page 30: Maintenance And Adjustment

    SECTION 7 - MAINTENANCE 7.2 MAINTENANCE AND ADJUSTMENT 7.2.1 Maintenance schedule and Lubrication program 7.2.2 Changing engine oil and filters For the engine oil always refer to the instruction manual of the engine manufacturer. The first oil replacement has to be done after the first 50 working hours which represents the engine running-in period.
  • Page 31 SECTION 7 - MAINTENANCE Fig 24 B e f o r e s t a r t i n g t h e l e v e l c h e c k s o r o i l replacement, carry out a careful cleaning to avoid that external particles enter into the case.
  • Page 32 SECTION 7 - MAINTENANCE dust off the element with compressed air. Apply compressed air from inside to outside of the element. Quand l’élément ne devient pas propre seulement en tapotant, éliminez la poussière de l’élément avec de l’air comprimé. Appliquez de l’air comprimé de l’intérieur vers l’extérieur de l’élément.
  • Page 33 SECTION 7 - MAINTENANCE Fig 29 7.2.7 Blade sharpening and replacing The blade of this mulching machine is turning very fast so that a small damage in one single blade can create an imbalance which turn in a strong noise and vibration. Anytime there is a un-normal noise it is reccomend to verify the condition of the blades.
  • Page 34 SECTION 7 - MAINTENANCE Remove the external wheel as shown in the picture and Fig 32 than the crawler belt is free to be removed. Fig 33 B-Lock A-Unlock IMPORTANT Use of the tensioner lock It is very important to use the tensioner of the crawler, correctly.
  • Page 35 SECTION 7 - MAINTENANCE 7.3 Notice for disposal Li-NH Battery The symbol of the crossed-out waste container on the device means that it must be handled separately from normal waste. The owner is responsible for handing over scrapped equipment to the designated points of collection for the recycling of electric or electronic waste material.

  • Page 36: Warranty Claim

    SECTION 8 - WARRANTY WARRANTY CLAIM SECTION 8 - COMPLAINTS AND WARRANTY The basic principle of the guarantee provisions is compliance with and observance of the relevant operating instructions. Never attempt unauthorized modification of the mower as this could be very hazardous.

  • Page 37: Engine Warranty

    SECTION 8 - WARRANTY 8.2 WARRANTY STARTS: The warranty period starts on the date the vehi- cle is delivered to the first retail purchaser or put in service by an authorized Dealer. 8.3 DURATION The period of warranty is: -24 months for private utilization of the machine; -12 months for commercial - municipality or renting operation.
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