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Leine Linde ADS Uptime 800 Manual And User Manual

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ADS Uptime 800
MANUAL / USERS GUIDE

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  • Page 1 ADS Uptime 800 MANUAL / USERS GUIDE...
  • Page 2 Leine & Linde AB T +46-(0)152-265 00 F +46-(0)152-265 05 info@leinelinde.com www.leinelinde.com Publication date: 2021-10-08...

  • Page 3: Table Of Contents

    ADS Uptime 800 USER MANUAL www.leinelinde.com Contents 1 GENERAL INFORMATION 1.1 APPLICABILITY OF MANUAL 1.2 ABOUT LEINE LINDE 1.2.1 Technical and commercial support 1.3 ENCODER WITH INTEGRATED DIAGNOSTICS 2 FUNCTIONALITY: DIAGNOSTICS AND DATA ACQUISITION 2.1 CONSTANT FUNCTION MONITORING 2.2 MONITORING OF AMBIENT ENVIRONMENTAL PARAMETERS 2.2.1 Preset warnings for harmful ambient environment...
  • Page 4 ADS Uptime 800 USER MANUAL www.leinelinde.com 4.3.5 Warning limits by user 4.3.6 Acknowledge/active/disable warnings 4.3.7 Example of warning APPENDIX A: CONSTANT FUNCTION MONITORING STATE TRANSITION FAULT Resolution error Reference pulse not detected Light unit current Light source failure Faulty output signal for the incremental signals...
  • Page 5 ADS Uptime 800 USER MANUAL www.leinelinde.com Figures Figure 1 Find and download the ADS Uptime app Figure 2 Settings icon Figure 3 Global settings Figure 4 Ensure that location services is turned on for your device when scanning for encoders Figure 5 Connect view with one nearby unnamed encoder Figure 6 Circular arrow symbol to rescan for encoders.

  • Page 6: General Information

    That is why a wide assortment of incremental and absolute encoders with focus on robust products and qual- ity down to the last detail can be offered. Leine Linde encoders provide the utmost in reliability year after year, in working conditions where vibration, dirt, cold and other harsh environments are common.

  • Page 7: Encoder With Integrated Diagnostics

    1.3 Encoder with integrated diagnostics An incremental encoder from Leine Linde always has the basic function of giving electrical pulses with a frequency related to the rotational speed of a shaft. An encoder equipped with ADS Uptime has an additional integrated diagnostic system, separate from this basic function, which constantly monitors that the basic func- tion is operating correctly.

  • Page 8: Functionality: Diagnostics And Data Acquisition

    ADS Uptime 800 USER MANUAL www.leinelinde.com 2 Functionality: diagnostics and data acquisition ADS Uptime is a diagnostics system monitoring the encoder’s key functions, but also a system for acquisi- tion of data from the surrounding environment through a number of sensors. Each encoder has an integrated memory where detailed data of the encoder’s operating history is stored.

  • Page 9: Preset Warnings For Harmful Ambient Environment

    ADS Uptime 800 USER MANUAL www.leinelinde.com It also keeps track of the following values accumulated by the actual encoder unit. • Revolutions (total number generated) • Time powered • Time in motion A detailed description of the ambient parameters and accumulated values can be found in Appendix B.

  • Page 10: Encoder Status

    ADS Uptime 800 USER MANUAL www.leinelinde.com 2.3 Encoder status An important function in ADS Uptime is that the system conducts automatic interpretation and analysis of each detected fault. The analysis determines the seriousness of the fault and sorts it into one of the below categories based on the encoder’s condition.
  • Page 11 ADS Uptime 800 USER MANUAL www.leinelinde.com If ADS Uptime detects an alarm or warning in the encoder, the status will change and an electrical fault indica- tion will be sent via the signal cable. To enable this function, the connection must be made in the following way.

  • Page 12: Ads Uptime Wireless (Bluetooth)

    ADS Uptime 800 USER MANUAL www.leinelinde.com 3. ADS Uptime wireless (Bluetooth) 3.1 Connection interface The ADS Uptime diagnostics data and configuration can be accessed via Bluetooth, BLE 4.1. The Bluetooth has a range of approximately 20 meters but the total range is influenced by environment and obstacles.

  • Page 13: Download And Initial Set-Up Of The App

    3.2.1 Download and initial set-up of the app To download the associated application program to your mobile device, please enter the iOS App Store or the Android Google Play Store, and search for “ADS Uptime” by Leine Linde. Figure 1 Find and download the ADS Uptime app The App requires the following permissions: Location.

  • Page 14: Connect

    ADS Uptime 800 USER MANUAL www.leinelinde.com Figure 3 Global settings Set your user name in the Global settings in the app. After setting your user name, the user name will be visible when using functions within the app. The temperature units can also be adjusted. Choose your preferred unit between Celsius and Fahrenheit.

  • Page 15: Figure 5 Connect View With One Nearby Unnamed Encoder

    ADS Uptime 800 USER MANUAL www.leinelinde.com Encoders previously connected to the device are still visible. Selecting one of the offline encoders gives access to all data previously downloaded to the device. Figure 5 Connect view with one nearby unnamed encoder...

  • Page 16: Log In To The Encoder

    ADS Uptime 800 USER MANUAL www.leinelinde.com 3.2.3 Log in to the encoder To log in to the encoder, choose the preferred encoder from the list of encoders within range, and continue via the arrow to the right. Figure 8 Encoder login A login window will open.

  • Page 17: Encoder Details

    • Serial number - The serial number is unique for each produced encoder. This is the way to tell one unit from another. The serial number is written on the label of the Leine Linde encoder. • Model - The general model description for the encoder is stated in the Encoder details list. Please note that encoders from the same model can still be of many different variants, because of their modularity.

  • Page 18: Alarm Settings

    • Manufacturing date - The manufacturing date is set in the factory when the encoder is produced. • Commissioning date - The commissioning date is automatically set the first time the encoder is powered on (outside the Leine Linde factory). 3.2.5 Alarm settings In addition to the configurable alarm settings, the maximum and minimum values of the sliders will always trigger a manufacturer alarm.

  • Page 19: Settings View

    ADS Uptime 800 USER MANUAL www.leinelinde.com 3.2.6 Settings view The Settings view is divided into four parts: • Encoder details – shows information about the connected encoder • Alarm settings – user programming of application specific limits • Firmware update – update of encoder firmware •...

  • Page 20: Troubleshooting The Wireless Encoder Connection

    ADS Uptime 800 USER MANUAL www.leinelinde.com 3.2.7 Troubleshooting the wireless encoder connection To access the diagnostics system of the encoder, connect to the encoder from within the ADS Uptime app, see chapter 4.2, ADS Uptime app. If problems occur when trying to establish a direct connection to the encoder from the app, one of the following actions may help.

  • Page 21: Encoder Status

    ADS Uptime 800 USER MANUAL www.leinelinde.com 3.2.8 Encoder status In the Encoder status tab you find the live parameters from the encoder status. All values have an updating frequency of 1 Hz. Figure 15 Encoder live parameters • Vibration Axial – RMS value of the current vibration in axial direction •...

  • Page 22: Attention Bar

    ADS Uptime 800 USER MANUAL www.leinelinde.com 3.2.9 Attention bar In a case of an event you will get a notification in the attention bar. Press on the bar to get more detailed infor- mation about the event. Event examples: Figure 16 The attention bar may show warnings or notifications...

  • Page 23: Alarm List

    ADS Uptime 800 USER MANUAL www.leinelinde.com 3.2.10 Alarm list In the Alarm list tab you will find all warnings and alarms that have occurred on the encoder over its lifetime. Under Alarms you can see all the active warnings/alarms. Figure 17 The alarm list tab shows current and acknowledged warnings and alarms Note: Warnings and alarms related to environmental parameters cannot be acknowledged until 5 minutes after the alarm has occurred.

  • Page 24: Acknowledge Function

    ADS Uptime 800 USER MANUAL www.leinelinde.com To get more detailed information about an event, tap the event in the alarm list on the screen. Figure 18 Analysis details 3.2.11 Acknowledge function Figure 19 Acknowledge alarm window...

  • Page 25: Analysis List

    ADS Uptime 800 USER MANUAL www.leinelinde.com The warnings are related to the ambient environment of the encoder, indicating an external problem. If actions are taken in time to change the environment to an acceptable level, the encoder is still operational. Acknowl- edgement of a warning will therefore reset the encoder status to normal state (steady green).

  • Page 26: Create Pdf From Analysis

    ADS Uptime 800 USER MANUAL www.leinelinde.com 3.2.13 Create PDF from analysis For each warning that occurs it is possible to download a set of sensor readings from just before and after the event which can then be exported as a .pdf report. The report can be shared via several functions installed on the mobile device.

  • Page 27: Ads Uptime Integration

    4.1 OPC-UA connection via ADS Link Leine Linde encoders with ADS Uptime can be connected via an ADS Link to enable system integration of the diagnostic data into a system using OPC-UA communication. The interface between the encoder and ADS Link is handled via the power cable, or alternatively, depending on connection interface, via separate RS485 chan- nels.

  • Page 28: Ads Link Opc-Ua Server

    ADS Uptime 800 USER MANUAL www.leinelinde.com 4.1.2 ADS Link OPC-UA server The ADS Link functions as an OPC-UA server that provides information about the encoder and its surroundings during operation, and enables two-way communication with an OPC-UA client. The ADS Link is used together with one ADS Uptime compatible encoder as an attachment device. For the OPC- UA server to start, it is mandatory to have an encoder connected to the ADS Link.

  • Page 29: Log In

    ADS Uptime 800 USER MANUAL www.leinelinde.com 4.2.1 Log in To log in and access your device, click on “Log in”. Username is “admin” and password is the ADS Link serial number, which can be found on the product label on the side of the product.

  • Page 30: Overview

    ADS Uptime 800 USER MANUAL www.leinelinde.com 4.2.2 Overview The first tab, “Overview”, is a general description of the connected ADS Link and the attached encoder. Status indication shows in green, “OK”, if the product is powered and connected. For detailed information about the status indication, please see chapter 3.1.3, Status indication for ADS Link unit.

  • Page 31: Figure 24 Ads Link Web Server "Settings" Tab

    ADS Uptime 800 USER MANUAL www.leinelinde.com ADS Link will use RS-485 if connected, otherwise it will use SIG60. Figure 24 ADS Link web server “Settings” tab The signal quality reading indicates how good the communication between the ADS Link and the encoder is. If two ADS Links with SIG60 are mounted too close to each other and/or the power supply cables are not properly shielded the signal quality will fall.

  • Page 32: Update

    ADS Uptime 800 USER MANUAL www.leinelinde.com 4.2.4 Update In the third tab, the “Update” view, you can update and/or upgrade your ADS Link and/or the attached encoder. To update, press “Choose file” to find the file you want to send to the ADS Link or encoder.

  • Page 33: Opc-Ua Configuration Example

    ADS Uptime 800 USER MANUAL www.leinelinde.com When the installation is complete, you need to reboot the updated device to finalize the update. Figure 26 Reboot the updated device for the change to take effect 4.3 OPC-UA configuration example The following configuration example is made in Unified Automation UaExpert. This client is available for download here: https://www.unified-automation.com/downloads/opc-ua-clients.html...

  • Page 34: Parameter Overview

    ADS Uptime 800 USER MANUAL www.leinelinde.com Figure 27 Connect the ADS Link Server In the window that opens up, double click on the line <Double click to add server> and provide the url for the device you wish to use for the server. See figure 30.

  • Page 35: Table 4 The Status Parameter Values In The "Encoder" Folder

    ADS Uptime 800 USER MANUAL www.leinelinde.com Figure 29 The “Address Space” field in the Unified Automation UaExpert software shows the encoder, link and server as objects Objects In the “Encoder” folder all parameters related to the connected encoder can be found.

  • Page 36: Table 5 Parameters And Units

    ADS Uptime 800 USER MANUAL www.leinelinde.com Parameter Unit Time Time powered Time in motion Total revolutions Count Table 5 Parameters and units Figure 31 The “Current values” folder with live parameters In the “Label” folder, all information about the encoder is listed.

  • Page 37: Warnings And Alarms

    ADS Uptime 800 USER MANUAL www.leinelinde.com 4.3.3 Warnings and alarms In the “Warnings and alarms” folder, all parameters that are related to reading and setting up warnings and alarms are listed. The “Active” parameter shows all active alarms and warnings.

  • Page 38: Acknowledge/Active/Disable Warnings

    ADS Uptime 800 USER MANUAL www.leinelinde.com 4.3.6 Acknowledge/active/disable warnings If there is an active warning or alarm the corresponding parameter in the “Warnings and alarms” folder will be set to the value 1. A warning can be acknowledged by writing 0 to the parameter. To prevent the warning from appearing again it can be disabled by writing -1 to the parameter.

  • Page 39: Appendix A: Constant Function Monitoring

    ADS Uptime 800 USER MANUAL www.leinelinde.com APPENDIX A: Constant function monitoring The image below, figure 37, shows an overview of the basic encoder functions that are constantly monitored by the diagnostics system. Any deviation from expected functionality will result in a warning or alarm. Detailed description follows in text for each possible error type.

  • Page 40: State Transition Fault

    ADS Uptime 800 USER MANUAL www.leinelinde.com State transition fault The change of state at channel S00 and S90 is normally changed in accordance with the green arrows, see figure 39 below. The alarm signal is activated if the state is changed in accordance with the red arrows.

  • Page 41: Reference Pulse Not Detected

    ADS Uptime 800 USER MANUAL www.leinelinde.com Reference pulse not detected This is activated if no reference pulse (Sref) is obtained before the ADS system has counted twice the resolu- tion the encoder shall have. The encoder must be rotated through one additional revolution from the point at which the reference pulse is absent before the fault is activated.

  • Page 42: Faulty Output Signal For The Reference Pulse

    ADS Uptime 800 USER MANUAL www.leinelinde.com Status: This error is considered an external one, related to the ambient environment. Resulting status will therefore be orange. Faulty output signal for the reference pulse The reference pulse signal internally in the encoder is compared with the signal that is sent out on the cable.

  • Page 43: Appendix B: Monitoring Of Ambient Environmental Parameters

    ADS Uptime 800 USER MANUAL www.leinelinde.com APPENDIX B: Monitoring of ambient environmental parameters All ambient environmental parameters are sampled with an interval of 0,1 second. In order to generate a warn- ing, the actual environment must however exceed the permitted level during a time period of at least 1 second.

  • Page 44: Supply Voltage

    ADS Uptime 800 USER MANUAL www.leinelinde.com Supply voltage The displayed supply voltage shows what voltage is supplied to the encoder. This gives the real voltage level at the encoder end of the cable, after potential voltage drops in the supply cable.

  • Page 45: Encoder Warnings

    ADS Uptime 800 USER MANUAL www.leinelinde.com APPENDIX C: Warnings, limits and alarms These tables represent the latest versions of encoder and App. Encoder warnings Read/ User/ Status LED Warning type Write Manufacturer indication 0: Enabled/Reset Manufacturer Temperature Min Amber 1: Active...

  • Page 46: Table 7 Encoder Warnings

    ADS Uptime 800 USER MANUAL www.leinelinde.com Read/ User/ Status LED Warning type Write Manufacturer indication -1: Disabled User Frequency Max 0: Enabled/Reset Amber 1: Active -1: Disabled User Shaft speed Min 0: Enabled/Reset Amber 1: Active -1: Disabled User Shaft speed Max...

  • Page 47: Limits

    ADS Uptime 800 USER MANUAL www.leinelinde.com Limits Read/ User/ Status LED Limit type Units Write Manufacturer indication Minimum temperature Manufacturer Temperature Min before risking damage to °C Amber encoder. Maximum temperature Manufacturer Temperature Max before risking damage to °C Amber encoder.

  • Page 48: Table 8 Limits

    ADS Uptime 800 USER MANUAL www.leinelinde.com Read/ User/ Status LED Limit type Units Write Manufacturer indication Set an axial vibration level to become aware if the vibra- User Vibrations axial Max tion characteristics of the m/s^2 Amber motor setup changes over time.

  • Page 49: Encoder Alarms

    ADS Uptime 800 USER MANUAL www.leinelinde.com Encoder alarms Status LED Acknowledge Definition Detailed description Reccomended action indication Diagnostics system out of order. The incremen- If alarm is recurring after tal signals may be fully acknowledge: Replace ADS system functional, but poten-...

  • Page 50: Table 9 Encoder Alarms

    ADS Uptime 800 USER MANUAL www.leinelinde.com Status LED Acknowledge Definition Detailed description Reccomended action indication Faulty output signal for Check your installation the incremental pulses, and take necessary meas- Faulty output due to electrical interfer- ures to solve the prolem.
  • Page 51 ADS Uptime 800 USER MANUAL www.leinelinde.com...
  • Page 52 The best encoders and sensors are those you never have to think about. Those that simply do their job – year after year. Leine Linde develops and manufactures customized encoder and sensor solutions for demanding environments, advanced measuring systems for accurate feedback of speed, position or strain.

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