Related Manuals for Lift-Rite SPRINT
Summary of Contents for Lift-Rite SPRINT
- Page 1 Owner and Operating Instructions Manual Sprint Personnel Lifter Sprint Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
- Page 2 To order additional copies of this manual, part number 1346965/001A, contact your local authorized Lift-Rite Sales and Service Center. If you need assistance with your personnel lifter, contact your local authorized Lift-Rite Sales and Service Center. For more information, please visit www.liftrite.com.
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Page 3: Table Of Contents
FUNCTION OF THE PERSONNEL LIFTER Operation Criteria Battery Charging Procedure Battery Gauge PLATFORM COMMAND CONSOLE OPERATIONS Platform Emergency Power Off Button Deadman Pedals Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... - Page 4 OPTIONS LED Work Lights Gate Interlock Side Guide Rollers Load Tray Attachment CAPACITY TAG DECALS LOCATION OF DECALS PERSONNEL LIFTER DIMENSIONS TECHNICAL DATA Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
- Page 5 Battery Terminals Inspection/Maintenance Battery Water Inspection (if Applicable) Dead Battery Mitigation PERSONNEL LIFTER CLEANING SAMPLE DAILY INSPECTION CHECKLIST POWER DISTRIBUTION DIAGRAM TROUBLESHOOTING Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
- Page 6 Serial Number: ________________________________ Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
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Page 7: Introduction
You must read this entire manual before operating the personnel lifter. a. If necessary, a replacement copy of this manual can be obtained from your Lift-Rite Sales and Service Center. Replacement copies of the Service Manual and Manual of Responsibilities can also be obtained from your Lift-Rite Sales and Service Center. -
Page 8: Responsibility Of Owner/User
• Review operating characteristics of the personnel lifter (see “PICKING PROCEDURE” and “TRAVEL PROCEDURES.”) For further information regarding training, inspection, maintenance, application and operation, contact Lift-Rite or an authorized Lift-Rite representative. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 9: Safety Standards Compliance
• Understand the task to be performed and make sure the personnel lifter is appropriate for the task, based on the capacities, capabilities, and limitations outlined in this manual. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 10: Personnel Lifter Inspection
(see ANSI/NFPA 505). It is the responsibility of the user to determine the hazard classification of the intended location of operation. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 11: Operation Safety
• Do not allow anyone to stand or pass under the operator compartment or load tray. Mark the floor with appropriate barriers, as needed. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 12: Safety Requirements
• A safe workplace with an appropriately configured personnel lifter Always make sure that there is another qualified person on site, who is not working on the personnel lifter. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 13: Risk Of Falling Hazard
• Always operate from the designated operating position. All parts of your body shall remain within the operator compartment, gates, guardrails, and load tray of the personnel lifter. • Never climb the extending structure of the personnel lifter. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 14: Electrocution Hazard
• The personnel lifter should never be used for electrical grounding to earth when welding structures alongside it. • Local regulations for approach distance may be more stringent and must be adhered to. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 15: Stability Hazard
• Do not replace items critical to machine stability with items of different weight or specification. Contact your Lift-Rite Sales and Service Center for replacement parts. Failure to use approved replacement parts may result in personnel lifter instability, malfunction, damage, injury, and/or death. -
Page 16: Crushing And Impact Hazards
• Notify operators of other overhead and floor level machines regarding the presence of the personnel lifter. Disconnect the electrical power to elevated cranes. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 17: Personnel Training
Operator Training Program The Lift-Rite training program provides a complete training program for your personnel lifter operators. It is available from your local Lift-Rite Sales and Service Center. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021... -
Page 18: Preparation Inspection And Maintenance
Replacement parts shall be identical or equivalent to the original components. Contact your authorized Lift-Rite Sales and Service Center if you have any questions. Failure to use approved replacement parts may result in personnel lifter instability, damage, malfunction, injury, and/or death. - Page 19 Working Environment Service Frequency Normal An eight hour day of basic use 90 days Severe Extended operating hours or constant use. 60 days Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
- Page 20 Chlorine or salt-sea air environments Adverse high humidity, wet, damp, or moist conditions Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
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Page 21: Daily Inspection
2 to 3 ft. (0.61 to 0.92 m) several times. Fully raise the operator compartment and verify that there are no cracks or damage on the extended structure. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... - Page 22 1.5 degrees in any direction (do not exceed the rated slope). From the service command console, turn the selector switch to service and actuate the lift operator Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
- Page 23 CAN Display Module. To clear the error code, fully lower the operator compartment. This will enable the personnel lifter’s travel functions so that the machine can be moved from the tilted surface. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
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Page 24: Front Cover Removal/Installation
Position the front cover on the bumper on the upper part of the frame and slide it backwards, towards the operator compartment. Use caution when maneuvering around the load tray. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 25: Operation Of The Personnel Lifter
The purpose of the personnel lifter is to lift personnel to support maintenance applications, manually pick, and transport loads. The Sprint has two drive wheels in the rear and two free caster wheels in the front. It is necessary to use the service command console (see “SERVICE COMMAND CONSOLE OPERATIONS”) when the personnel lifter is being serviced, when functional verifications are performed, or in case of emergency if the operator is not capable of lowering the operator compartment. -
Page 26: Function Of The Personnel Lifter
2. Service Command Console 3. Deadman Pedals 4. Platform Entry Gate 5. Platform Command Console 6. Load Tray 7. Warning Lights 8. Load Deck Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 27: Battery Charging Procedure
If an extension is used, avoid excessive drops in voltage by using the 3 wire 12 AWG type. BATTERY CHARGER 1 - A.C. POWER INPUT FOR THE BATTERY CHARGER 2 - CHARGE STATUS LIGHT Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... - Page 28 75% Indicator: Blinking Green 75% Indicator: Solid Green 75% Indicator: Solid Green 100% Indicator: Off 100% Indicator: Off 100% Indicator: Blinking Green 100% Indicator: Solid Green Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
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Page 29: Battery Gauge
Service Command Battery Gauge/CAN Console Battery Gauge Display Module NOTE: SWITCHING OFF THE PERSONNEL LIFTER WHEN NOT IN USE INCREASES THE BATTERY LIFE. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 30: Platform Command Console Operations
After operation and before disengagement of the emergency power off device(s), the personnel lifter shall be inspected to detect the reason for operation of the emergency power off. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 31: Deadman Pedals
To enable the platform control, the key switch should be set to the “l” position and the selector switch should be set to platform. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... - Page 32 (3) to lower the operator compartment. Release of the lower operator compartment button, handle sensors, or the deadman pedals automatically stops operator compartment movement. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
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Page 33: Throttle Control Handle
NOTE: If objects interfere with your ability to see, lower the load tray or transfer the objects to the load deck before traveling. Do not carry objects that interfere with your visibility. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 34: Steering Control Handle
NOTE: Use the steering control handle and throttle control handle to travel in the correct direction. Horn Sounds when you press the button (7). Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 35: Load Tray Lift And Lower Buttons
The reasons for which the load tray might need to be adjusted include but are not limited to: • improving forward travel visibility • improving ergonomic picking height when loading/unloading objects Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 36: Travel Restraint Anchorage
Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 37: Service Command Console Operations
SERVICE COMMAND CONSOLE OPERATIONS The Sprint service command console is contained in a pull-down cover in the front of the chassis underneath the front cover. Service command console functions include: 1. Emergency Power Off Button 2. Selector Switch 3. Lift Operator Compartment Button 4. -
Page 38: Service Controls
To enable the platform command console, turn the selector switch counter-clockwise to the “PLATFORM” position. To enable the service command console controls, turn the selector switch clockwise to the “SERVICE” position. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 39: Operator Compartment Lift And Lower Buttons
To lower the operator compartment, engage the lower operator compartment button (4). RELEASE THE BUTTON TO STOP THE LOWERING OF THE OPERATOR COMPARTMENT. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 40: Emergency Lowering Lever
To lower the operator compartment manually, pull the lever. The operator compartment will begin to lower. RELEASE the lever to stop the lowering of the operator compartment. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 41: Operating Position
Failure to comply to one of these conditions will result in all personnel lifter functions being disabled until they are all met. Hands should be placed here Foot heels should be placed here Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 42: Picking Procedure
• When picking multiple loads, make sure their weight is distributed equally on the load tray, is secure and stable, and is not overhanging the load tray. Refer to “SAFETY” for inspections, operation safety, safety requirements, and hazards. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 43: Travel Procedures
The allowable personnel lifter slope or ramp grade is labeled on the operator compartment. Refer to “SAFETY” for inspections, operation safety, safety requirements, and hazards. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 44: Pedestrians
Always make sure to keep a clear view, make eye contact with pedestrians, and acknowledge the right of way before proceeding. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 45: Transport, Lifting And Tie-Down Procedures
Before transport, make sure that the operator compartment has been completely lowered and all surfaces are empty (for example, no load is present). Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 46: Transport With A Forklift Truck
Position the forks of a forklift truck with sufficient capacity in the Sprint’s fork pocket. Make sure one fork is as far to the rear of the personnel lifter as possible and spread the forks as far apart as possible to fit the fork pocket. -
Page 47: Transport Vehicle Tie Down Strapping
Prior to placing the unit into service when newly acquired or after period of storage, perform the appropriate inspection as specified in Table 1, “Personnel Lifter Inspection." Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 48: Options
To turn the work lights ON, press the button pictured below. To turn the work lights OFF, press the same button again. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 49: Gate Interlock
In an emergency situation, pressing the Emergency Power Off button or setting the key switch to the “O” position will release the gate interlock, even if the operator compartment is elevated. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 50: Side Guide Rollers
This option is intended for machines that require additional support for the load tray. This tray attachment is designed to manage small or fragile items that need to be moved with caution. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 51: Capacity Tag
CAPACITY TAG Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 52: Decals
Read and obey all decals. If you have any questions about these decals, ask your supervisor. If a decal is damaged or missing, report it to your supervisor. Your local authorized Lift-Rite Sales and Service Center will replace it without charge. (See “LOCATION OF DECALS” for the location of the numbered decals). -
Page 53: Location Of Decals
LOCATION OF DECALS Both Sides Both Sides Both Sides Note: View is without the load tray. Note: View is without the operator compartment. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 54: Personnel Lifter Dimensions
24.96 in. (634 mm) 58.58 in. 59.41 in. (1488 mm) (1509 mm) 3.94 in. (100 mm) 31.85 in. 15.39 in. (809 mm) (391 mm) Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 55: Technical Data
N 04, 6V 210 Ah@20 hr. N 04, 6V 210 Ah@20 hr. Power Supply 24 V 24 V Standard Individual Battery Weight 70 lb./32kg 70 lb./32kg Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 56: Location Of The Serial Number
0.5 m/s Location of the Serial Number For identification purposes, the serial number is engraved on the personnel lifter tag. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 57: Maintenance To Be Performed By The Operator
Pour Point 205°C (401°F) Flash Point • Check and verify the oil level. If necessary, fill again. • Tighten the filler cap well. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 58: Blocking Procedure For Personnel Lifter Maintenance
• When not in use, the maintenance collar can be found under the front cover, in front of the battery charger as shown below. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 59: Battery Inspection And Maintenance Procedure
18. A battery must never be charged when the temperature is above 122°F (50°C). 19. Never store batteries unless they are fully charged. 20. Never leave an acid spill unattended. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 60: Battery Terminals Inspection/Maintenance
Before each cleaning operation, turn the key switch and the selector switch to the off position. Use a cloth slightly dampened with water to perform the cleaning on the external surfaces. Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... -
Page 61: Sample Daily Inspection Checklist
• No gouges, chunking, other damage, or flat spots • No foreign objects or debris attached to or around the tires or wheels • Wheel bolts and nuts are secure Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... - Page 62 • Verify that the rollers can spin freely without restrictions • Check that the side guides are not bent or deformed due to any previous impact Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
- Page 63 • Tilt sensor operates correctly • Gates operate correctly • Horn operates correctly • Audible alarm functions when personnel lifter operator compartment is in motion Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
- Page 64 • All working lights function correctly O-9 TRAVEL RESTRAINT • It is properly sized, properly connected, and free from damage COMMENTS: Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
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Page 65: Power Distribution Diagram
POWER DISTRIBUTION DIAGRAM Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021... - Page 66 Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
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Page 67: Troubleshooting
If you have a problem with your personnel lifter, use the table below to decide what to do. Do not try to service this personnel lifter unless you are properly trained and authorized to do so. Contact your Service Department or local authorized Lift-Rite Sales and Service Center listed on the back of this manual. PROBLEM... - Page 68 Components found to be defective by the product manufacturer or an authorized Sprint LIFT-RITE Sales and Service Center during 1) the first year after delivery of the Sprint will be replaced or repaired and 2) the second year after delivery of the Sprint will be exchanged upon receipt of the defective component for a replacement part.
- Page 69 Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012, Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
- Page 70 Lift-Rite, Tel: Toll Free from USA: 1-800-558-6012,Greene, NY 13778, Publication Number 1346965/001A ©2021 Dated: 21 Jun 2021...
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