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KT14”-50K Tong This manual covers the following models: tonG MoDel ReV DeScRiPtion 80-1001 Tong with Rineer GA37/26 motor & motor valve. 80-1001-1 Tong with Rineer GA37/26 motor, motor valve, lift cylinder valve, & safety door Tong with Rineer GA37/26 motor, motor valve, lift cylinder valve, safety door & 80-1001-2 optional dump valve.
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EQUIPMENT FOR WHICH THIS MANUAL HAS BEEN PRODUCED THE LOAD-BEARING DEVICE SUPPLIED BY MCCOY DRILLING & COMPLETIONS IS DESIGNED TO SUPPORT THE EQUIPMENT DESCRIBED IN THIS MANUAL. MCCOY DRILLING & COMPLE- TIONS WILL NOT GUARANTEE THE ABILITY OF THE LOAD-BEARING DEVICE TO SUPPORT ANY OTHER PART, ASSEMBLY OR COMBINATION OF PARTS AND ASSEMBLIES.
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KT14”-50K Tong Table of Contents (continued): Motor & Motor Mount Assembly ........................5.40 Tong Door Assembly ............................ 5.42 Safety Door Assembly ..........................5.44 Rigid Sling Assembly ........................... 5.46 Torque Measurement ............................Section Six Hydraulic Section ............................... Section Seven Table Of Illustrations 1.a.1: Kt14-50K t ............................
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KT14”-50K Tong Table of Illustrations (continued): 3.H.4: t ..........................3.17 llustratIon late asteners 3.H.5: C ....................... 3.19 llustratIon late PaCer nstallatIon 3.H.6: B ..................3.19 llustratIon raKe Djustment ssemBly nstallatIon 3.H.8: D ........................3.20 llustratIon usHIng nstallatIon 3.H.9: D ..................... 3.20 llustratIon ylInDer...
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IDENTIFICATION OF WARNINGS AND OTHER NOMENCLATURE OF IMPORTANCE USED IN THIS TECHNICAL MANUAL McCoy Drilling & Completions uses three indicators to describe items of three degrees of importance. HAZARD to operators or equipment is represented by an exclamation point within a red triangle. identifies items of the highest importance.
Please carefully read the manual before installing and using your equipment. Replacement parts are readily available from McCoy Drilling & Completions | Farr in Edmonton, Alberta.
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KT14”-50K Tong PecificationS Use an EP synthetic grease that meets or exceeds the following specifications: Thickener Lithium Complex NLGI consistency grade NLGI performance grade GC-LB Penetration - ASTM D 217 (25°C [77°F] 265-295 minimum 0.1 mm) worked 60 strokes Dropping point, °F[°C] - ASTM D2265 550 [288] minimum High temperature life, hours - ASTM D 3527 160 minimum...
DAMAGED LOAD-BEARING DEVICES, UNLESS THOSE MODIFICATIONS ARE PERFORMED BY MCCOY. McCoy Drilling & Completions recommends following an industry-accepted standard such as OSHA, ASME B30.9-2006, or manu- facturer’s guidelines when performing any rigging and overhead lifting. Use by untrained persons is hazardous. Improper use will result in serious injury or death.
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PeRation Inspection Of Slings McCoy Completions & Drilling strongly recommends the following practices: A complete inspection of new load-bearing devices and attachments shall be performed by a qualified, designated person prior to initial use. Each link and component shall be examined individually, taking care to expose and examine all surfaces including the inner link surface.
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KT14”-50K Tong & o etuP PeRation Units designed and manufactured in accordance with EN 12079 and DNV 2.7-1 should be tested and examined in accordance with the following schedule of examination and test. The user of the load-bearing device shall place a permanent placard or plate upon which the type and date of the last test shall be recorded.
KT14”-50K Tong & o etuP PeRation Adequate setup and proper hydraulic connections are essential in ensuring reliable operation of your tong. For best results and long term reliability, read and obey the start-up instructions in this section. MAJOR COMPONENT IDENTIFICATION 2.B.1: m llustratIon ajor...
KT14”-50K Tong & o etuP PeRation HYDRAULIC SCHEMATIC / COMPONENT IDENTIFICATION Your tong may be equipped with one or two control valves, as well as safety door switch and hydraulics, depending upon the specific model. Disregard the control valves indicated on the following schematics that do not apply to your model. 2.C.1: H llustratIon yDraulIC...
KT14”-50K Tong & o etuP PeRation 2.C.2: H (3 V llustratIon yDraulIC CHematIC alVe Item Description Part Number Inlet Valve DVA35-A880 w/2500 TO 3500 DVG35 HMRV CARTRIDGE 10-9016 Relief Valve (Varies according to customer specifications) Motor Section, DVA35-MA8, 4WAY SAE PORTS 10-9014 Motor Section, DVA35 HI BOY (applies only to model 80-1001-6) 10-0001...
KT14”-50K Tong & o etuP PeRation HYDRAULIC CONNECTIONS A pair of hydraulic lines - a 1-1/4” supply line and a 1” return line - connect the tong to the power unit (see illustration below). Ancillary devices (hydraulic motors, hydraulic cylinders, etc.) are connected through the valve block. Perform any hydraulic connection when the power unit is not running, or when the hydraulic pump is disengaged.
Jaw Availability The following table lists all jaw die kits that are available as standard stocked sizes for this model of tong. McCoy Drilling & Completions | Farr offers a good selection of standard jaw sizes. However, please note that we can custom-engineer and manufacture any size of jaw within the range of the tong.
McCoy Drilling & Completions recommends using dual backup (snub) lines of sufficient strength to withstand the force imparted by the maximum rated torque of the tong in use. Calculate the force on the snub lines by dividing the maximum torque of the tong by the tong’s torque arm (expressed in feet).
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KT14”-50K Tong & o etuP PeRation Suspension & Tong Restraint (Continued): Snub lines must be securely connected to the rear of the tong, and tied off to a suitable anchor. One snub line must be secured to the load cell, which is then secured to the rear of the tong. The side of the tong the load cell connects to is dependant upon whether make-up or break-out activities are underway.
KT14”-50K Tong & o etuP PeRation Tong Leveling The tong must be leveled side-to-side and front-to-rear before placing into service. The following guidelines will assist you when leveling your tong. Support the tong by the chain sling. Preset the positions of the side chains by rotating the turnbuckles on each side chain hanger until the eye bolts are about half-way engaged in the turnbuckle.
TONG OPERATION Operator Training Many companies set qualification standards that must be met before equipment is may be operated without supervision. McCoy Drilling & Completions recommends operator training, which typically consists of operation of the equipment under the supervi- sion of a trained equipment operator until a satisfactory level of competence is achieved. Typical operator training should include: •...
KT14”-50K Tong & o etuP PeRation Valve Operation (Continued): The following illustration demonstrates the type and effect of the hydraulic valves with which this tong is may be equipped. TONG MOTOR This is a proportional valve. Pushing the valve handle forward will cause the tong motor to rotate in a clockwise direction (as seen from the top of the tong).
KT14”-50K Tong & o etuP PeRation Shifting Gears The shifting shaft has three “detent” positions identifying the low speed/high torque position, the “neutral” or free-spinning position, and the high speed/low torque position. The detent strength may be adjusted by releasing the locknut on the detent tube and increasing or relaxing pressure on the detent spring.
KT14”-50K Tong & o etuP PeRation General Comments Position rotary gear in contact with both idler gears when breaking out joints or collars where high torques are required. When making-up integral (shouldered) joints, it is essential to make up the last turn of the threads in low gear. This reduces the tendency of an instant stop or a sudden increase in torque, which induces extremely high stresses on the gear train.
(see Section 2.F.1). The snub line prevents the tong body from spinning in the opposite direction of the cage plate when torque begins to build in the joint. McCoy Drilling &...
KT14”-50K Tong & o etuP PeRation Making A Connection (Continued) 2.H.3: l llustratIon ylInDer ontrol aIse Grasp the tong door handles and pull firmly to open. Since your equipment is equipped with safety doors, opening the door will inhibit rotation of the cage plate. 2.H.4: o llustratIon PenIng...
KT14”-50K Tong & o etuP PeRation Making A Connection (Continued) Manually engage the threads of the tubing connection being made up. Ensure threads are not cross-threaded. Move the tong on to the tubing joint. Use the lift cylinder to ensure the tong jaws are at the correct location above the con- nection joint.
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KT14”-50K Tong & o etuP PeRation Making A Connection (Continued) 2.H.6: m llustratIon otor ontrol eleasIng When tong jaws are free align the opening in the rotary gear with the mouth of the tong, and open the tong doors to free the tong from the drill string.
KT14”-50K Tong & o etuP PeRation Breaking A Connection YOUR TONG SHOULD BE PROPERLY SUSPENDED, CONNECTED TO A HYDRAULIC POWER SOURCE, AND READY TO BREAK CONNECTIONS. Ensure hydraulic power supply to the tong and backup is energized. The master link on the rigid sling must be used to suspend the tong.
KT14”-50K Tong & o etuP PeRation Breaking A Connection (Continued) Pull the motor control valve toward the operator to rotate the cage plate in the break-out direction. 2.H.9: r llustratIon otatIon ontrol reaK When the tong jaws cam on to the tubing pull the rotation control handle all the way out to break the connection. When the connection breaks stop rotation and shift to high gear (see Section 2.H.3 to shift to high gear).
KT14”-50K Tong & o etuP PeRation Breaking A Connection (Continued) When the tong jaws disengage align the opening in the rotary gear with the mouth of the tong, and open the tong door to free the tong from the drill string. Unlatch and open the tong door to free the assembly from the tubing. Note that rig personnel may be required to stabilize the equipment as it completely releases from the tubing.
These maintenance procedures are designed for equipment operating at 10°C to 35°C ambient temperature for 10 hours per day. McCoy recommends that the inspection and main- tenance procedures in this section be performed as recommended in the maintenance checklists (see Appendices), or in conjunction with your maintenance foreman’s experience and best estimate of when your equipment is due for this maintenance.
KT14”-50K Tong aintenance LUBRICATION Use a quality multipurpose bearing lubricant that will remain within its viscosity range at expected operating temperatures. In addition, FARR recommends the following lubrication procedure at the completion of each job prior to storage. Cage Plate Guide Rings Lubricate the guide rings through the grease fittings on the top and bottom cage plates, four on top and four on the bottom (See Illustration 3.D.1).
KT14”-50K Tong aintenance Rotary Idlers Apply grease to the rotary idler bearings through the grease fittings recessed into the top of each shaft on the top face of the tong (two locations total). 3.D.3: r llustratIon otary Dler uBrICatIon Pinion Idlers Apply grease to the pinion idler bearing through the grease fitting recessed into the top of the half-shafts, located on the bottom face of the tong (two locations total).
KT14”-50K Tong aintenance Pinion Apply grease to the pinion bearings through the grease fittings located on the bearing caps on the top and bottom faces of the tong (two locations top, two locations bottom). 3.D.5: P llustratIon InIon uBrICatIon Clutch Apply grease to the clutch bearings through the two grease fittings located on the clutch bearing cap on the bottom face of the tong, and the single grease fitting recessed into the end of the clutch shaft.
KT14”-50K Tong aintenance Motor Mount Apply grease to the motor gear/clutch drive gear through the grease fitting located on the rear of the motor mount (two loca- tions). 3.D.7: m llustratIon otor ount uBrICatIon Shifting Shaft Apply grease to the shifting shaft and top shifting shaft bushing. The shaft and shifting yoke can be accessed through the cover plate on the side of the tong.
KT14”-50K Tong aintenance Lay Gear Assembly Apply grease to the door latch through the two grease fittings located in the bearing cap, and the one grease fitting in the end of the lay gear shaft. NOTE: A protective plug may have been insert-ed into the end of the lay shaft over the grease fitting prior to shipping - this plug may be removed for normal operation.
KT14”-50K Tong aintenance Door Alignment Over time the tong doors may become misaligned, which can result in symptoms such as binding during opening and closing, or the doors may not open or fully close. THE DOOR IS AN IMPORTANT PART OF THE STRUCTURAL INTEGRITY OF THE TONG. IT IS IMPERATIVE TO KEEP A SECURE FIT AT THE DOOR IN ORDER TO MAINTAIN PROPER GEAR ALIGNMENT, AND TO MINIMIZE THE POSSIBILITY OF DAMAGE TO THE GEAR TRAIN WHEN OPERATING THE TONG AT SPECIFIED TORQUE.
KT14”-50K Tong aintenance Door Alignment Cont’d: Close the LH tong door and, adjusting the set screws equally, adjust the door until it is perpendicular to the side body plate of the tong (see illustration 3.E.3). 3.e.3: lH D llustratIon lIgnment Close the RH tong door and, adjusting the set screws equally, adjust the RH door until the it is aligned to the LH door adjusted in the previous step.
KT14”-50K Tong aintenance Door Alignment Cont’d: Actuate the tong doors to ensure that there is no binding or other impediments to smooth operation. Grease the top and bot- tom “locking slots” on the door so that the tee tab on the RH door slides smoothly. If applicable, grease the safety door latch hooks.
KT14”-50K Tong aintenance RECOMMENDED PERIODIC CHECKS Door Stop Springs The springs inside the actuator cylinders must be of sufficient strength to enable the door latch mechanisms to snap closed properly, and to hold the doors in the open position when opened. Replace the latch spring inside the cylinder when this occurs. Backing Pin Perform a visual inspection of the backing pin after each job.
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IF THE BEARING REMAINS ATTACHED TO THE PINION GEAR SHAFT AFTER THE BEARING CAP IS PULLED, MCCOY DRILLING & COMPLETIONS SERVICE DEPARTMENT RECOMMENDS LEAVING IT IN PLACE UNTIL THE TOP TONG PLATE IS REMOVED.
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ASSEMBLY PROCEDURES Assembly of McCoy Drilling & Completion Hydraulic Power Tongs is simple, and can be accomplished without the use of special tools. The instructions on this page are presented as a guide only, and are similar to the assembly sequence our technician would use while assembling the tong in our plant.
KT14”-50K Tong aintenance MECHANICAL ASSEMBLY SEQUENCE: PPly a tHIn layer of grease to tHe surfaCe of eaCH moVIng Part DurIng assemBly to aID In tHe assemBly ProCess Position the tong body gear case on a suitable stationary support such that the bottom body plate is accessible. Press pinion bearing (PN 1393-93) into bottom pinion bearing cap (PN 1393-89A) and install bearing cap into bottom plate of tong.
KT14”-50K Tong aintenance Assembly Procedures (Continued): Install rotary gear (PN 1393-1), making sure the backing pin slots are on the side facing up. Ensure one side is supported by the support rollers installed in Step 6, and have the opening in the rotary gear oriented as shown in illustration 3.H.2. 3.H.2: r llustratIon otary...
KT14”-50K Tong aintenance Assembly Procedures (Continued): 3.H.3: I llustratIon Dler nstallatIon 14. Insert the rotary idler shafts (1393-117) into each gear/bearing assembly. ASSEMBLY NOTE: Ensure that the shafts are ori- ented so that the machined ports for the grease fittings are “up” and flat ends of the shafts are “down”. Center the shaft within the gear, and secure the bottom of each shaft with 1-1/2”...
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KT14”-50K Tong aintenance Assembly Procedures (Continued): 25. Slide the low clutch gear (PN 1393-52) over the top of the clutch shaft and seat on remaining two needle bearings. Ensure the gear is oriented so that the smaller diameter section is in contact with the center gear on the clutch shaft. Slide clutch shaft spacer (PN 1393-50-01) over the end of the clutch gear shaft and press against the low clutch gear.
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KT14”-50K Tong aintenance Assembly Procedures (Continued): 38. Insert the two lay shaft gear keys (PN 50-1220-3000) into their slots on the lay shaft (PN 1393-82). Press the lay shaft pinion gear (PN 1393-80) onto the shaft, over the keys all the way to the small shoulder on the lay shaft. 39.
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KT14”-50K Tong aintenance Assembly Procedures (Continued): 3.H.5: C llustratIon agePlate PaCer nstallatIon 57. Position the bottom cage plate assembly under the rotary gear with the guide ring in the groove in the rotary gear. Place the top cage plate on to the rotary gear and cage plate spacers. Secure the tops of the front cage plate spacers using a 3/4” nar- row lock washer and a 3/4”...
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KT14”-50K Tong aintenance Assembly Procedures (Continued): 60. Place the larger end of the backing pin retainer (PN 1393-40) over the rear cage plate bolt. Thread a 7/8” UNC nylock nut on to the top of the rear cage plate bolt. 61.
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KT14”-50K Tong aintenance Assembly Procedures (Continued): 67. Attach the door cylinders (1037-A4-144) to the door cylinder mounting posts using 5/8” x 3/4” (UNC) hex socket shoulder bolts and 5/8” narrow flat washers. 68. Mount the front chain sling hanger weldments (PN 1393-A-2B) to the bottom plate adjacent to the bottom support segments using 1/2”...
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KT14”-50K Tong aintenance Assembly Procedures (Continued): 73. Mount the hydraulic valve supports (PN 101-1442) to the top plate using one 3/8” UNC x 1-1/4” hex bolt and 3/8” lock washer per mount. Attach the valve bank mounting plate (101-5009) to the hydraulic valve supports using two 1/2” UNC x 1-1/4” hex bolts and 1/2”...
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KT14”-50K Tong aintenance Assembly Procedures (Continued): 75. Install safety door components (continued): Attach three 1/4” NPT JIC elbows to the Deltrol safety door valve, PN 08-0337M. Position a 15/16” valve lock nut as shown in illustration 3.H.12, and secure the safety door valve to the safety door latch block using the valve lock nut. Secure the safety door guard to the LH door weldment using three 3/8”...
KT14”-50K Tong aintenance DAILY INSPECTION & MAINTENANCE CHECKLIST (POWER TONG) Farr recommends that the following inspection and maintenance procedures be performed before each use, and at least once per day when the tong is in steady use, in the order in which they are listed. Rotate cage plate/rotary gear until the opening in the rotary gear faces towards the rear of the tong.
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KT14”-50K Tong aintenance Perform a complete greasing of the tong - refer to Maintenance section of the technical manual Ensure main supply and return connections to the tong are fully made up. Re-connect the remainder of the hydraulic lines, and, if applicable, the electrical line to the turns counter. FAILURE TO ENSURE THAT THE SELF-SEALING SUPPLY AND RETURN LINES ARE FULLY MADE UP MAY RESULT IN CATASTROPHIC EQUIPMENT FAILURE.
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KT14”-50K Tong aintenance MONTHLY MAINTENANCE CHECKLIST - POWER TONG The following maintenance checklist is intended as a guideline rather than a definitive maintenance schedule. Your equipment may require more, or less, maintenance depending upon the frequency of use, the percentage of maximum torque that your equipment is routinely subjected to, and the field conditions under which your equipment operates.
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KT14”-50K Tong aintenance Perform a visual inspection of all lifting points - if visible damage is seen, including cracks, broken lugs, distorted metal, etc. replace damaged part(s) before placing tong in service. Also inspect all chains, master links, and turnbuckles - again, if any damage is noted replace the damaged part(s) before placing the tong in service.
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KT14”-50K Tong aintenance Re-energize power unit and extend all hydraulic cylinders. Inspect cylinder rods for signs of mechanical damage, flak- ing, or rust. Farr recommends that damaged cylinders be replaced. Rotate tong in low gear for 5 minutes while monitoring pressurized seals and hydraulic lines. If a seal, line, or fitting begins to leak while tong is rotating, it must be replaced before the equipment is returned to service.
KT14”-50K Tong aintenance DAILY INSPECTION & MAINTENANCE CHECKLIST (POWER UNIT) Farr recommends that the following inspections and maintenance procedures be performed before each use, and at least once per day when the equipment is in steady use, in the sequence in which they are listed. Rigorous inspection and maintenance, especially lubrication, is essential in order to ensure that your equipment always meets specifications, and to prevent catastrophic failures that can severely damage your equipment and cause worker injury.
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KT14”-50K Tong aintenance TUBULAR CONNECTION EQUIPMENT DE-COMMISSIONING PROCEDURE Perform the following decommissioning procedures when removing tubular connection equipment from service, with the intent of short to long-term storage. These procedures are essential for ensuring proper protection of the equipment from environmental attack, and to aid in the quick turnaround when returning the equipment to service.
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KT14”-50K Tong aintenance Energize power unit. Rotate tong for one minute, stop, and reverse the direction of rotation for another minute, ending with the opening of the rotary gear facing the gear train. De-energize the power unit, and perform a third generous lubrication of the gear train, including the gear housing. Energize power unit, and rotate the tong for a final time, one minute in one direction, stop, and reverse the direction of rotation for another minute, this time ending with the rotary gear in the “open throat”...
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KT14”-50K Tong aintenance If possible, store in a sealed, climate controlled environment. If isolated storage is not available, Farr recommends storing your wrapped equipment in a secure, out-of-the-way location, using silica gel desiccant to reduce the humidity within the wrapping. As a guideline, use 125 g.
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KT14”-50K Tong aintenance TUBULAR CONNECTION EQUIPMENT RE-COMMISSIONING PROCEDURE Perform the following recommissioning procedures when removing tubular connection equipment from short or long-term storage back into regular service. These procedures are essential for ensuring proper equipment preparation and operation. The following procedures also assume that the decommissioning and storage procedures recommended by Farr have been strictly observed.
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KT14”-50K Tong aintenance Perform a full functional test of the equipment including, if applicable, backup components and float frame components. Report and correct any hydraulic leaks from the hydraulic valve bank, or from any hydraulic cylinders that are used. If using a frame-mounted tong and backup system, raise the tong off the beams that it is resting upon. Remove the beams and protective cloths - inspect the paint on top of the backup and the bottom of the tong to ensure it has not been dam- aged by the beam.
POSSIBLE PROBLEM: Fluid viscosity is not appropriate (too high or too low). SOLUTION: Ensure hydraulic fluid being used is the viscosity recommended by McCoy Drilling & Completions. Power unit pump may not prime if fluid is too heavy, and the hydraulic system will overheat if fluid is too light. Replace with proper viscosity fluid.
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SOLUTION: Air is trapped in torque measuring circuit (load cell, hydraulic line, or gauge. Refer to torque measurement trouble- shooting in Section 6 of this manual. SOLUTION: Load cell has been damaged. Replace load cell, or return to McCoy for repair and re-calibration. 11. POSSIBLE PROBLEM: Incorrect motor speed selected.
KT14”-50K Tong RoubleShootinG FAILURE OF JAWS TO GRIP PIPE POSSIBLE PROBLEM: Dies have become too dull to provide adequate grip. SOLUTION: Replace dies. POSSIBLE PROBLEM: Incorrect jaws are being used. SOLUTION: Double-check jaw size to ensure they are rated for the diameter of pipe or casing being run. POSSIBLE PROBLEM: Incorrect dies are being used SOLUTION: Ensure dies loaded in the jaws are appropriate for the type of pipe or casing being run.
SOLUTION: Check and adjust safety door system. POSSIBLE PROBLEM: Hydraulic fluid viscosity too high. SOLUTION: Ensure hydraulic fluid meets McCoy Drilling & Completions specifications. SOLUTION: Ensure hydraulic fluid is appropriate for climatic conditions, especially during cold-weather operation.. POSSIBLE PROBLEM: By-pass valve not functioning.
KT14”-50K Tong RoubleShootinG FAILURE OR DIFFICULTY OF TONG TO SHIFT POSSIBLE PROBLEM: Bent or broken shifter handle. SOLUTION: Replace shifter handle. POSSIBLE PROBLEM: Bent or broken shifter yoke. SOLUTION: Inspect and replace shifter yoke. POSSIBLE PROBLEM: “Frozen” or hard-to-move shifter handle. SOLUTION: Grease shifter shaft.
If your hydraulic troubleshooting procedures involve flow and pressure tests at the power unit, McCoy Completions & Drilling recom- mends construction of a test rig that can easily be connected to the main suction and discharge ports of the power unit.
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KT14”-50K Tong PARTS AND ASSEMBLIES STANDARD TONG TONG WITH SAFETY DOOR OPTION echnical anual ection ontentS...
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KT14”-50K Tong uPPoRt olleR RRay Item Type Description Part Number Assembly Support Roller A (Pp. 5.6 - 5.7) Assembly Support Roller B (Turn Counter Clearance) (Pp. 5.8 - 5.9) Assembly Support Roller C (Low Clearance) (Pp. 5.10 - 5.11) Assembly Support Roller E (Brake Band Support) (Pp.
KT14”-50K Tong “a” uPPoRt olleR Item Type Description Part Number Part 1/4” UNF Straight Grease Fitting 02-0097 Part Support Roller Shaft 101-3945 Part 1-1/8” Narrow Washer 09-5041 Part Bearing Spacer 1393-140 Part Tapered Roller Bearing 1393-136 Part Support Roller Shaft Spacer 1393-134 Part Support Roller...
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KT14”-50K Tong “B” upport oller Item Type Description Part Number Part 1/4” UNF Straight Grease Fitting 02-0097 Part Support Roller Shaft 101-3945 Part 1-1/8” Narrow Washer 09-5041 Part Bearing Spacer 1393-140 Part Tapered Roller Bearing 1393-136 Part Support Roller Shaft Spacer 1393-134 Part Support Roller...
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KT14”-50K Tong “C” upport oller Item Type Description Part Number Part 1/4” UNF Straight Grease Fitting 02-0097 Part External Retaining Ring 1429-131-04 Part Support Roller Shaft 1393-131-01 Part Bearing Spacer 1393-140 Part Tapered Roller Bearing 1393-136 Part Support Roller Shaft Spacer 1393-134 Part Support Roller...
KT14”-50K Tong upport oller rake Item Type Description Part Number Part 1/4” UNF Straight Grease Fitting 02-0097 Part External Retaining Ring 1429-131-04 Part Support Roller Shaft 1393-131-02 Part Bearing Spacer 1393-140 Part Tapered Roller Bearing 1393-136 Part Support Roller Shaft Spacer 1393-134 Part Support Roller...
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KT14”-50K Tong upport oller ivot Item Type Description Part Number Part 1/4” UNF Straight Grease Fitting 02-0097 Part Support Roller Shaft 101-3946 Part 1” Narrow Washer 09-5120 Part Bearing Spacer 1393-140 Part Tapered Roller Bearing 1393-136 Part Support Roller Shaft Spacer 1393-134 Part Support Roller...
KT14”-50K Tong otaRy DleR SSeMbly Item Type Description Part Number Part Grease Fitting, 1/8” NPT 02-0005 Part 1-1/2” UNF Nylock Nut 09-5740 Part 1-1/2” Washer 09-5040 Part Idler Gear Spacer 1393-121 Part Rotary Idler Shaft 1393-117 Part Cylindrical Roller Bearing 1393-106 Part Outer Idler Spacer...
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KT14”-50K Tong inion DleR SSeMbly Item Type Description Part Number Part External Retaining Ring 1374-110 Part Idler Gear 1393-120 Part Roller Bearing 1393-106 Part Retainer Ring 1393-110 Part Pinion Idler Half Shaft 1393-105 Part 3/4” Lock washers 09-5118 Part 3/4” NC x 2” Hex Bolt 09-1294 Part Half-shaft Spacer...
KT14”-50K Tong inion SSeMbly Item Type Description Part Number Part 1/8” NPT 90 Degree Grease Fitting 02-0093 Part 1/2” NC x 1-1/2” Hex Bolt 09-1170 Part 1/2” Lock Washer 09-5110 Part Top Pinion Bearing Cap 1393-89 Part Pinion Bearing 1393-93 Part Pinion Gear Spacer 1393-94...
KT14”-50K Tong lutch SSeMbly Item Type Description Part Number Part 1/4” NC x 1” Hex Socket Flat Head Machine Screws 09-4007 Part Clutch Shaft Plate 1393-50-04 Part Clutch Drive Gear 1393-61 Part Gear Key 101-1947 Part Clutch Shaft Spacer 1393-50-03 Part 3/8”...
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KT14”-50K Tong RiVe SSeMbly Item Type Description Part Number Part 1/8” NPT Grease Fitting 02-0005 Part 1/8” NPT 90 Degree Grease Fitting 02-0093 Part 3/8” NC X 1” Hex Bolt 09-1170 Part 3/8” Lock Washer 09-5106 Part Lay Gear Bearing Cap 1393-151 Part Bearing...
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KT14”-50K Tong hifteR SSeMbly Item Type Description Part Number Part 0.093” x 1-1/8” Hitch Pin Part Threaded Shifter Detent Tube 101-1497 Part Shifter Detent Ball 02-0018 Part Shifter Detent Spring 997-0-64 Part 7/16” UNF x 1-1/4” Hex Bolt 09-1608 Part 7/16”...
KT14”-50K Tong late SSeMbly Item Type Description Part Number Part Backing Pin Knob 02-0017 Part Backing Pin Retainer 1393-40 Part Backing Pin 1393-39 Part 1/8 “ NPT Grease Fitting 02-0005 Part Top Cage Plate 1393-21 Part Guide Ring 1393-23 Assembly Jaw Assembly (11”...
KT14”-50K Tong Item Type Description Part Number Part 3/8” NC x 1/2” Hex Washer Head Machine Screw Part Standard 5” Die Insert 12-1005 Part Jaw Weldment (11 “ Shown) 1393-J-11000 NOTE: Other available sizes of jaw weldments carry the part number 1393-J-”SIZE” i.e.
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KT14”-50K Tong WHEN RE-ASSEMBLING LOAD-BEARING COMPONENTS (CHAIN SLINGS, RIGID SLINGS, BACKUP LEGS) NOTE THAT THE ASSOCIATED FASTENERS MUST BE TIGHTENED TO THE CORRECT TORQUE SPECIFIED FOR THAT SIZE OF FASTENER. CHECK ALL CHAINS FOR DAMAGE BEFORE PLACING UNDER LOAD. ENSURE CHAINS ARE NOT KINKED BEFORE PLACING UNDER LOAD. 3.13 oRque haRt...
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KT14”-50K Tong SSeMbly Item Type Description Part Number Assembly Brake band Assembly 1393-29-05 Assembly Adjustable Hydraulic Support (See Pp. 5.38 - 5.39) Part 3/8” NC x 1” Hex Bolt 09-1170 Part 1/2” NC x 2-1/2” Hex Bolt 09-1176 Part 1/2” Carbon Steel Lock washer 09-5119 Weldment Hyd.
KT14”-50K Tong SSeMbly Item Type Description Part Number Part 1/2” NC x 1-1/4” Socket Head Cap Screw 09-2168 Part 1/2” NC x 2-1/2” Hex Bolt 09-1176 Part 1/2” Carbon Steel Lock washer 09-5119 Part 5/8” NC Nylock Nut 09-5614 Part Supporting Segment 1393-141 Part...
KT14”-50K Tong yDRaulic uPPoRtS Item Type Description Part Number Part 1/2” NC x 2-1/2” Hex Bolt 09-1176 Part 1/2” Carbon Steel Lock washer 09-5119 Part 3/8” U-Bolt 1-1/2” I.D. 101-2075 Part 3/8” U-Bolt 1-3/4” I.D. 101-2076 Weldment Hydraulic Pipe Mount Weldment 101-1806 Part 3/8”...
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KT14”-50K Tong Rake SSeMbly Item Type Description Part Number Part 1/2” NC x 8-1/2” Adjustment Bolt 09-1200 Part Brake band Spring 1404-29-04 Part Brake band Spacer 1393-29-04B Part 1/2” NC Hex Nut 09-9124 Part Brake band Weldment With Lining 1393-29-05 5.39 echnical anual...
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KT14”-50K Tong otoR ount SSeMbly Item Type Description Part Number Part Rineer GA37-26 Hydraulic Motor 87-0130 Part Square 1/2 x 1/2 x 2 Motor Gear Key Part Motor Gear 1393-149 Part 1/4” NC x 3/8” Hex Socket Set Screw 09-0107 Weldment Torque Gauge Mount Weldment 101-1783...
KT14”-50K Tong SSeMbly Item Type Description Part Number Weldment RH Door Weldment 101-1756 Part 1/2” NC x 1-1/2” Hex Bolt 09-1170 Part 1/2” Narrow Washer 09-5119 Part Door Cylinder 1037-A4-144 Weldment LH Door Weldment 101-1754 Part Door Cylinder Mounting Post 101-1796 Part Door Bushing...
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KT14”-50K Tong afety oMPonentS Item Type Description Part Number Part 3/8” NC x 1” Hex Cap Screw 09-1170 Part 3/8” Carbon Steel Lock washer 09-5106 Part Safety Door Latch Block AE13-302M Part 15/16” Valve Lock Nut 09-0278 Part Safety Door Latch Block AE13-301S Part Door Latch Plate...
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KT14”-50K Tong hain linG Item Type Description Part Number Assembly Chain Sling 101-1343 Part Master Link 02-0517 Part Chain Sling Hammer Lock 02-0607 Part Chain Sling Turnbuckle 02-6506 Part 8-Link Chain 101-1344 Part Chain Sling Shackle 02-9063 Part 1/2” NC x 3” Hex Bolt 09-1178 Part 1/2”...
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KT14”-50K Tong oRque eaSuReMent BASIC TORQUE MEASUREMENT Basic torque measurements are performed using a simple hydraulic measurement system. A hydraulic load cell connects to a cali- brated torque gauge through a reinforced flexible hydraulic hose. The torque gauge is factory-calibrated to display accurate torque measurements for a tong or tong and backup assembly with a particular arm length.
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KT14”-50K Tong oRque eaSuReMent BASIC TORQUE MEASUREMENT (Continued:) The images on the preceding page are for illustration purposes only and may not accurately represent the torque gauge and load cell that have been supplied with your equipment. Please note that the parts listed in the following table are correct for accurate torque measurement while using the equipment for which this manual is supplied.
Type Description Part Number This is the standard tension load cell sup- Assembly Tension Load Cell, 4.08 in 10-0008T plied by McCoy Drilling & Completions | Farr. Contact our sales department for Part O-Ring 02-0800 information about optional application- Part...
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KT14”-50K Tong oRque eaSuReMent Item Type Description Part Number Assembly Standard Turn Counter Encoder Mount 60-0001 Part 6-32 x 3/8” Hex Socket Head Set Screw Part Helical Flexible Encoder Shaft Coupling 60-0130N Part Internal Retainer Ring 1376-13 Part Bearing 1376-05 Part Encoder Housing 1392-104A...
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KT14”-50K Tong oRque eaSuReMent TROUBLESHOOTING Under normal operating conditions, and with proper maintenance, the torque gauge and load cell system are designed to give lasting trouble-free performance. Faulty indication on the gauge will very often define a fault within the gauge. IF TROUBLESHOOTING REVEALS THAT THERE IS INSUFFICIENT FLUID IN THE SYSTEM, BEFORE RECHARGING, CHECK THAT ALL SYSTEM COMPONENTS ARE FREE FROM DAMAGE.
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UN-CONTAINED SPILLAGE OF THE HYDRAULIC FLUID IN THIS SYSTEM MAY CONTRAVENE GOVERNMENTAL ENVIRONMENTAL REGULATIONS, OR THE ENVIRONMENTAL REGULATIONS AND POLICIES OF YOUR COMPANY. MCCOY DRILLING & COMPLETIONS HIGHLY RECOMMENDS PLACING YOUR LOAD CELL IN A CONTAINMENT BASIN BEFORE PROCEEDING WITH THE BLEEDING &...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation POWER to be the Best! HYDRAULICS, INC. HYDRAULICS, INC. MOTOR SELECTION GUIDE Features of the 37 Series Standard Motor: Standard Motor - 3000 PSI (Code 61) Six fixed displacement motors ranging from 12 in to 37 in 4-Port double motors from 24 in to 74 in allowing for two-speed operation...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation Performance Data VANE CROSSING VANE - With it's vane crossing vane design, the Rineer motor produces much higher volumetric and Charts shown are for 26 and 37 CID. See website at mechanical efficiencies than is possible with a standard vane www.rineer.com for additional charts.
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KT14”-50K Tong yDRaulic oMPonent nfoRMation Envelope - Double Key CASE DRAIN AND CROSS PORT LEAKAGE The combined case drain and cross port leakage of the 37 Series motor is STARTING AND STALL TORQUE approximately 1 GPM per 1,000 PSI. This will vary with the oil viscosity and The Rineer motor produces torque curves which are virtually flat, with internal clearance selection.
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KT14”-50K Tong yDRaulic oMPonent nfoRMation Model Code M037 - A2 / A4 -037 -TBB -000 Special Code Designator M037 = Motor Series Seal - Package Selection Port Options: A2 = Std. 2 port w/ Bearing Package Selection 4-Bolt Flange ports 30 = Keyed Shaft A4 = 4-Port model w/ 31 = Splined Shaft...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation Repair Manual 37 Series 57 Series HYDRAULICS, INC. HYDRAULICS, INC. echnical anual ection ontentS...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation SERIES 37 EXP. VIEW, STD. "A" STYLE PART NO. DESCRIPTION ITEM 0370111 SEAL PLATE SNAP RING 0370152 SEAL PLATE 0370175 SEAL, SHAFT, TCN 0370114 O-RING, SEAL PLATE 0370730 SNAP RING, BEARING 6 0370711 BALL BEARING 0370702 SHAFT, SPLINED 0370701...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation WARNING: RINEER RECOMMENDS FOLLOWING ALL STANDARD SHOP SAFETY PRACTICES SPECIFICALLY INCLUDING WEARING OF EYE PROTECTION. Removal of 37 Series Seal Carrier Plate (Remove only as necessary) 1) Remove snap ring. Bearings from both shafts can now be removed in the following WARNING: manner:...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation WARNING: RINEER RECOMMENDS FOLLOWING ALL STANDARD SHOP SAFETY PRACTICES SPECIFICALLY INCLUDING WEARING OF EYE PROTECTION. 1) Remove the rotor. Remove rotating group 2) Remove both the rotor from front housing as and the stator vanes. shown.
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KT14”-50K Tong yDRaulic oMPonent nfoRMation WARNING: RINEER RECOMMENDS FOLLOWING ALL STANDARD SHOP SAFETY PRACTICES SPECIFICALLY INCLUDING WEARING OF EYE PROTECTION. Wave springs in the 57 series ROTOR: Normal wear do not need to be replaced. results in polishing of rotor Certain model codes do not faces which does not contain wave springs, while...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation Information: B o lt To r q u e - S e a l K its : M a in B o lts ( 5 /8 - 11 ) : 2 0 0 ft. lb s . S ta n d a r d 3 7 s e r ie s s e a l k it S e a l P la te ( 3 /8 - 1 6 ) # 0 3 7 0 9 7 3...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation Capacit y: Pilot - t o- ope n, spr in g bia se d close d, un ba la n ce d gpm ( 2 4 0 L/ m in .) poppe t logic e le m e n t Funct ional Gr oup: Model: Pr odu ct s : Ca r t r idge s : Cor r osion Re sist a n t : Logic Ele m e n t : U n ba la n ce d Poppe t ,...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation These valves have positive seals Stainless steel cartridge options P or W between port 3 and port 2. are intended for use within corrosive environments with all external components manufactured in stainless steel or titanium. Internal working components remain the same as the standard valves.
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KT14”-50K Tong yDRaulic oMPonent nfoRMation Capacit y: D ir e ct - a ct ing, pr e ssu r e r e ducin g va lve 8 0 g p m ( 3 2 0 L/ m in .) Funct ional Group: Model: Pr od u ct s : Ca r t r id ge s : Re d u cin g : 3 Por t : D ir e ct Act in g Re du ce r PRJR- LAN...
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KT14”-50K Tong yDRaulic oMPonent nfoRMation Full rev er se flow fr om r educed pr essure ( port 1) t o Leak age specified in Technical Dat a is out of port 3 inlet ( por t 2) m ay cause t he m ain spool t o close. I f wit h a supply pressur e of 2000 psi ( 140 bar) and t he reverse fr ee flow is r equir ed in t he circuit , consider valv e set at m id range.
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