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Gillison's Variety Fabrication GVF 11020 Manual

Asparagus cart
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GVF
ASPARAGUS CART
Gillison's
3033 B
enzie
F
231-882-5637
ax
INDEX
Model Number:
GVF 11020
and wing sets
Manual Part Number: GA 2205
H
. B
wy
enzonia
800-392-6059
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V ariety
Fabrication, Inc.
, Mi 49616
231-882-5921
email: info@gillisons.com
online: www.gillisons.com
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Summary of Contents for Gillison's Variety Fabrication GVF 11020

  • Page 1 ASPARAGUS CART Model Number: GVF 11020 and wing sets Gillison’s V ariety Fabrication, Inc. Manual Part Number: GA 2205 3033 B , Mi 49616 231-882-5921 enzie enzonia email: info@gillisons.com 231-882-5637 800-392-6059 online: www.gillisons.com INDEX PREVIOUS NEXT LAST...

  • Page 2: Table Of Contents

    Table of Contents INTRODUCTION SAFETY PARTS General Safety Rules 3 Filters 15 Instruction Decals 7 General Engine Parts 15 Intro to Safety 2 General Parts 18 Hub Breakdown 17 Modifications 7 Ownership Records 8 Hydraulic Pump Breakdown 46 Record Retention 7 Hydraulic Schematic 59 Safety Alert Symbol 2 Kawasaki Engine Parts 15...

  • Page 3: Introduction

    GVF Asparagus Cart Owner’s Manual INTRODUCTION - 1 INTRODUCTION The information in this publication describes the safety requirements, operation, maintenance and servicing of the  GVF/Gillison’s  Asparagus  Cart.  Every  effort  has  been made to provide correct and concise information to you, the operator, as available at the date of publication. Your GVF/Gillison’s dealer is available should items in this book or details of your machine not be understood.

  • Page 4: Safety

    GVF Asparagus Cart Owner’s Manual - SAFETY SAFETY INTRO TO SAFETY The safety of the operator is one of the main concerns in designing a new piece of equipment. Designers build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.

  • Page 5: General Safety Rules

    GVF Asparagus Cart Owner’s Manual SAFETY - 3 GENERAL SAFETY RULES FIG. 3: Always keep this manual with the machine. This manual must be made available to the operator of the machine at all times. Special care must be taken to keep this manual safe from the weather and in readable condition.

  • Page 6: Safety While Operating

    GVF Asparagus Cart Owner’s Manual - SAFETY FIG. 6: Additional equipment: A  fire  extinguisher  and first aid kit should be carried with the machine or  be kept readily available at all times. Keep emergency telephone numbers for immediate access. SAFETY WHILE OPERATING CAUTION: READ THIS BOOK IN ITS ENTIRETY PRIOR TO OPERATING MACHINE.

  • Page 7: Safety While Servicing The Machine

    GVF Asparagus Cart Owner’s Manual SAFETY - 5 SAFETY WHILE SERVICING THE MACHINE Stop the machine. DO NOT service the machine while the engine is running or hot, or if the machine is in motion. NOTE: When making major repairs or complicated adjustments, it is recommended that you consult your GVF (Gillison’s) Dealer and have the work carried out by...
  • Page 8 GVF Asparagus Cart Owner’s Manual - SAFETY Ensure that all hydraulic connections are tight. Relieve all pressures before disconnecting hoses or lines. Escaping oil under pressure can cause serious injury. All  fluids  should  be  handled  with  care.  If  you  are  injured by or swallow  any fluid, seek medical attention ...

  • Page 9: Instruction Decals

    GVF Asparagus Cart Owner’s Manual SAFETY - 7 Wear suitable protective clothing, gloves, and eye/face protection. Replacement Parts FIG. 11: Where replacement parts are necessary for periodic maintenance and servicing, replacement parts from GVF/Gillison’s must be used to restore your equipment to original specifications.

  • Page 10: Ownership Records

    GVF Asparagus Cart Owner’s Manual - SAFETY B. Records of persons trained upon delivery of the equipment. Written records frequent inspections, maintenance performed and parts replaced OWNERSHIP RECORDS When a change of ownership of the equipment occurs, it is the responsibility of the seller to notify GVF/ Gillison’s Variety Fabrication Inc.

  • Page 11: Operation

    GVF Asparagus Cart Owner’s Manual OPERATION - 9 OPERATION Prior to operating be sure to read this entire manual Choke especially the sections containing safety information Throttle and operation information. Brake - OFF Hour Meter Brake - ON STARTING Ignition Switch Choke - pull out and hold.

  • Page 12: Transporting

    GVF Asparagus Cart Owner’s Manual - OPERATION TRANSPORTING Once wings are up and pinned into place, (see steps 1 thri 3) back the asparagus cart onto a trailer for transporting. 1) Sun-shade collapses down. Do both sides. 2) Use pins to secure sun-shade frames in place. 3) Two people can lift the wing and then one can pin it in to place.

  • Page 13: Lubrication & Maintenance

    GVF Asparagus Cart Owner’s Manual LUBRICATION & MAINTENANCE - 11 LUBRICATION & MAINTENANCE ENGINE OIL FILL ENGINE OIL DIPSTICK ENGINE LUBRICATION & MAINTENANCE Follow recommendations of engine manufacturer. HYRDRAULIC OIL FILL Refer to engine manual. FUEL FILL GENERAL MACHINE LUBRICATION & MAINTENANCE All pivots with grease fittings should be greased weekly ...
  • Page 14 GVF Asparagus Cart Owner’s Manual - LUBRICATION & MAINTENANCE ENGINE SPECIFICATIONS GA 2150 Engine, 601CC horizontal, FH601D-FS01S FH Series Technical Specifications Engine Type Air-cooled, 4-stroke, Horizontal shaft, § Number of cylinders § Bore x stroke 75.2 x 76 mm § Displacement 675 cm³...

  • Page 15: Electrical

    GVF Asparagus Cart Owner’s Manual ELECTRICAL - 13 ELECTRICAL ELECTRICAL SCHEMATIC GA 2170 INDEX PREVIOUS NEXT LAST...

  • Page 16: Electrical Harness Diagram

    GVF Asparagus Cart Owner’s Manual - ELECTRICAL ELECTRICAL HARNESS DIAGRAM GA 2170 INDEX PREVIOUS NEXT LAST...

  • Page 17: Parts

    GVF Asparagus Cart Owner’s Manual PARTS - 15 PARTS GENERAL ENGINE PARTS GA 2150 Engine, 601CC horizontal, FH601D-FS01S FILTERS GVF Part Nos. Description KW 11013-7022 FILTER, AIR PRIMARY KW 11013-7023 FILTER, PREFILTER KW 49065-7010 FILTER, OIL KW 49019-0027 FILTER, FUEL KW 99969-6296 OIL, 10W40 QT K-TECH KW 92070-7004...

  • Page 18: Steer Hub Breakdown

    GVF Asparagus Cart Owner’s Manual - PARTS STEER HUB BREAKDOWN REF. NO. PART NUMBER DESCRIPTION GO 11656 HUB 5-5.5IN-4IN- 2000# GO 11754 BEARING INNER GO 11755 BEARING OUTER GO 11751 DUST CAP GO 11752 SEAL MB 15183 NUT, 5/8 SLT HEX NF GO 11753 BEARING INNER RACE GO 11756...

  • Page 19: Hub Breakdown

    GVF Asparagus Cart Owner’s Manual PARTS - 17 HUB BREAKDOWN GO 11790 Hub 5 Stud 1IN HS X 4 1/8IN LG Cast H5-C REF. NO. PART NUMBER DESCRIPTION GO 11790 HUB 5 STUD 1IN HS X 4 1/8IN LG CAST H5-C GO 11415 BOLT, WHEEL #610-018 - 1/2-20 X 1 1/2 GO 11210...

  • Page 20: General Parts

    GVF Asparagus Cart Owner’s Manual - PARTS GENERAL PARTS KW 21163-7031 STARTER, KW FH6010 ENGINE KW 21171-7034 COIL, ASSY IGN. GA 2150 ENGINE, 601CC KW 49065-7010 FILTER, OIL KW 92066-0774 PLUG, DRAIN KW 670D2016 ORING, DRAIN PLUG INDEX PREVIOUS NEXT LAST...
  • Page 21 GVF Asparagus Cart Owner’s Manual PARTS - 19 KW 92210-7010 NUT, AIRFILTER HOUSING KW 11013-7022 FILTER, AIR KW 11013-7023 FILTER, PRE KW 49070-7009 MUFFLER, COMPLETE KW 52005-7003 DIPSTICK, OIL KW 16115-7001 CAP, OIL FILL KW 92055-7004 ORING, CAP OIL KW 11060-7022 FILL GASKET, MUFFLER KW 49040-7001...
  • Page 22 GVF Asparagus Cart Owner’s Manual - PARTS O 60-1319-22 LOCKNUT, 1-14 GA 00121 EAR, STEERING GL 12475 BUSHING, 24DXR24 GA 00118 WASHER, THRUST BRONZE 1 1/2 X 2 1/2 GA 2060 TIRE, 5.90 X 15 GA 2130 TUBE, INNER GA 2065 ROD, END AG-8 LH GA 2070 ROD, END AW-8 RH...
  • Page 23 GVF Asparagus Cart Owner’s Manual PARTS - 21 GA 2160 SUNSHADE, 5' ROW CTC GA 2161 SUNSHADE, 4.5' ROW CTC GA 2200 GUIDE, WEBBING GA 00221 SPINDLE, ASSY GAUGE WHEEL M 516-22LP GO 11779 PIN, LYNCH 5/16 TIRE/WHEEL GA 2155 X 2 1/2 SEAT M 1701...
  • Page 24 GVF Asparagus Cart Owner’s Manual - PARTS GA 2110 TANK, OIL GL 12575 CAP, VENTED GL 12580 SCREEN SP 6250 DECAL, AW 46 G 1071 X 3025 SIGHT, GLASS 3/4" PLUG, 1 1/4 NYLON INDEX PREVIOUS NEXT LAST...
  • Page 25 GVF Asparagus Cart Owner’s Manual PARTS - 23 KW 52005-7003 ENGINE DIP STICK GA 2105 TANK, FUEL KW 16115-7001 CAP, OIL FILL KW 92070-7004 SPARK PLUG BPR4ES GL 12575 CAP, VENTED GL 12580 SCREEN KW 49040-7001 FUEL PUMP H 4390-4-4 KW 49019-0027 HOSEBARB 1/4"- 1/4"NPT FILTER, FUEL...
  • Page 26 GVF Asparagus Cart Owner’s Manual - PARTS O 2105 VALVE, BRAKE WITH BODY GSS 10511 VALVE, SOLENOID GSS 11470 COIL, 300AA00104A KW 49065-7010 FILTER, ENGINE INDEX PREVIOUS NEXT LAST...
  • Page 27 GVF Asparagus Cart Owner’s Manual PARTS - 25 GA 2010 GW 1140 COOLER CLAMP, 3/4" PIPE GA 2000 GA 00163 PUMP, MED DUTY PISTON CONTROL ARM D 72619 ROLL PIN, 1/4 X 1 1/2 GA 2020 GA 2015 COUPLING, HALF 1 1/8 X 1/4 ADAPTOR, GA 2025 ENGINE TO PUMP...
  • Page 28 GVF Asparagus Cart Owner’s Manual - PARTS GH 11604 FILTER HEAD B 839-10 FILTER, HYD OIL GL 94128 BATTERY HOLD K 1291 GA 2175 DOWN BATTERY, MT-34 LUG, WING NUT NEG. GA 2180 LUG, WING NUT POS. GTS 11025 FUSE HOLDER, MINI INDEX PREVIOUS NEXT...
  • Page 29 GVF Asparagus Cart Owner’s Manual PARTS - 27 M 1701 PIN, 5/8" X 4" GA 2080 X 3025 PLUG, EXPANDABLE PLUG, 1 1/4 NYLON M 516-22LP PIN, LYNCH 5/16 X 2 GA 00150 GT 10055 MOUNT, SEAT LH SEAT GA 00150R GA 00152 MOUNT, SEAT RH MOUNT, SEAT...
  • Page 30 GVF Asparagus Cart Owner’s Manual - PARTS GA 00157 HANDLE GL 11745 KNOB, BALL GA 2195 SPRING GA 00155 MOUNT, DRIVE PIVOT MF 180713M2 WASHER, CORK GL 12445 BUSHING, 3/8" ID BRONZE GA 2120 CABLE, SHIFT MAP 031125 CLEVIS, PIN 10-32 X 1/4 GL 13020 MB 50035829 ISOLATOR, 1/4"...
  • Page 31 GVF Asparagus Cart Owner’s Manual PARTS - 29 GA 2125 CABLE, CHOKE MAP 04188401B T-HANDLE GA 2115 CABLE, THROTTLE GL 11576 HOURMETER, VDO GL 11620 SWITCH,ON/OFF GA 2145 SWITCH, IGN WITH GRD SP 6212 DECAL, MANUAL INDEX PREVIOUS NEXT LAST...
  • Page 32 GVF Asparagus Cart Owner’s Manual - PARTS GA 00110 AXLE GA 00127 TIEROD, FRONT AXLE GL 12470 O 60-1319-22 LOCKNUT, 1-14 BUSHING, 20DXR16 GL 11385 MIRROR, 5" INDEX PREVIOUS NEXT LAST...
  • Page 33 GVF Asparagus Cart Owner’s Manual PARTS - 31 D 9771 CLEVIS PIN, 3/8 X 1 1/8 M 0920001 HAIR PIN 3/32 GA 00140A TRAY GASOLINE TANK HYDRAULIC OIL TANK FUEL LEVEL HYD. OIL SIGHT GLASS GA 00195R GA 00213 GA 00195L PIVOT, WING BAR, WING PIVOT, WING...

  • Page 34: Wheel Motor Breakdown

    GVF Asparagus Cart Owner’s Manual - PARTS WHEEL MOTOR BREAKDOWN GA 2005 Motor, MS02-2-12A-F03-1120-YDGO 15.6 IN Wheel numbered reference on next page INDEX PREVIOUS NEXT LAST...
  • Page 35 GVF Asparagus Cart Owner’s Manual PARTS - 33 Level Item Description Reference MS02-2-12A-F03-1120-Y8JM A31793H 1000 Other SUBASSEMBLY A14574R 1005 BEARING SUPPORT A16892L 1105 SHAFT A20690P 1205 BEARING A07547D 1305 BEARING A05291B 9100 REPAIR KIT A36607Q 1405 SEAL A20461Q 1505 SEAL A14952C 1700 REPAIR KIT...
  • Page 36 GVF Asparagus Cart Owner’s Manual - PARTS Wheel Motor Breakdown, GA 2005 continued numbered reference on next page INDEX PREVIOUS NEXT LAST...
  • Page 37 GVF Asparagus Cart Owner’s Manual PARTS - 35 Level Item Description Reference 2000 BRAKE SUBASSEMBLY A25796P 2005 BRAKE HOUSING A25677K 2010 SCREW 001332944C 2040 WASHER 000834924B 2080 SNAP RING 000036272B 2205 BRAKE SHAFT A18580V 2305 BRAKE PISTON A21623D 2950 SCREW 000932912K 9200 REPAIR KIT...
  • Page 38 GVF Asparagus Cart Owner’s Manual - PARTS Wheel Motor Breakdown, GA 2005 continued numbered reference on next page INDEX PREVIOUS NEXT LAST...
  • Page 39 GVF Asparagus Cart Owner’s Manual PARTS - 37 Level Item Description Reference 3000 CYLINDER BLOCK A19174R 3005 CYLINDER BLOCK 3010 RADIAL PISTON A36708A 3030 RADIAL PISTON 3035 PISTON BUSHING 3040 ROLLER 3045 SEAL 9300 REPAIR KIT A36714G 3060 LUNAMBULE 3070 CLIP 3070 CLIP...
  • Page 40 GVF Asparagus Cart Owner’s Manual - PARTS Wheel Motor Breakdown, GA 2005 continued numbered reference on next page INDEX PREVIOUS NEXT LAST...
  • Page 41 GVF Asparagus Cart Owner’s Manual PARTS - 39 Level Item Description Reference 3505 A19556G 9350 SEAL KIT A36606P 2520 PLUG 4085 SEAL INDEX PREVIOUS NEXT LAST...
  • Page 42 GVF Asparagus Cart Owner’s Manual - PARTS Wheel Motor Breakdown, GA 2005 continued numbered reference on next page INDEX PREVIOUS NEXT LAST...
  • Page 43 GVF Asparagus Cart Owner’s Manual PARTS - 41 Level Item Description Reference 8100 REPAIR KIT A35748G 8105 Other SUBASSEMBLY A08396B 8106 PLUG A04033J 8110 SEAL 001630414P 8145 8910 BLANK B09746S 0.01 INDEX PREVIOUS NEXT LAST...
  • Page 44 GVF Asparagus Cart Owner’s Manual - PARTS Wheel Motor Breakdown, GA 2005 continued numbered reference on next page INDEX PREVIOUS NEXT LAST...
  • Page 45 GVF Asparagus Cart Owner’s Manual PARTS - 43 Level Item Description Reference 8101 REPAIR KIT A35743B 8106 SPEED SENSOR A29661Q 8115 SCREW 8190 BLANK B09745R 0.01 8910 BLANK A06453P 0.01 8115 SCREW 8910 BLANK B09745R 0.01 8120 WASHER LINK 901914101U 0.01 A07813S 0.0001...
  • Page 46 GVF Asparagus Cart Owner’s Manual - PARTS Wheel Motor Breakdown, GA 2005 continued numbered reference on next page INDEX PREVIOUS NEXT LAST...
  • Page 47 GVF Asparagus Cart Owner’s Manual PARTS - 45 Level Item Description Reference 9155 003034554D 1015 INDEX PREVIOUS NEXT LAST...

  • Page 48: Hydraulic Pump Breakdown

    GVF Asparagus Cart Owner’s Manual - PARTS HYDRAULIC PUMP BREAKDOWN GA 2000 Pump, Med Duty Manual Piston SAE MT 13T Shaft INDEX PREVIOUS NEXT LAST...
  • Page 49 GVF Asparagus Cart Owner’s Manual PARTS - 47 Eaton ® Medium Duty Piston Pump Parts Information Model 70160 Variable Displacement Piston Pump 20,3 cm /r [1.24 in /r] or 23,6 cm /r [1.44 in /r] Displacements v-02 Manual Controlled INDEX PREVIOUS NEXT LAST...
  • Page 50 GVF Asparagus Cart Owner’s Manual - PARTS Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Identification Numbers - Manually Variable Displacement Piston Pump Stamped on each unit's mounting flange. Single Pump - Product Number: 7 0 1 6 0 - R A A - 02 A - Product Number Description 70160 = Single Piston Pump 78162 = Single Piston Pump with Gear Pump...
  • Page 51 GVF Asparagus Cart Owner’s Manual PARTS - 49 Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Parts Drawing Pump drawn below is typical of a right hand pump. Press Fit Port (D1) 50-1 Press Fit into Cover plate Press Fit Press Fit 51-1 Shaft assembly for...
  • Page 52 GVF Asparagus Cart Owner’s Manual - PARTS Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Parts Drawing 55-1 55-2 49-1 K2-4 55-3 55-4 55-5 K2-3 K1-1 19-1 (K2-2) K2-3 K2-2 (K2-1) 19-1 K4-3 (K3-3) K4-2 (K4-4) (K4-1) 34-1 (K3-2) (K3-1) 55-1 55-2 49-1...
  • Page 53 GVF Asparagus Cart Owner’s Manual PARTS - 51 Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Parts List Parts listed below are to service catalog units. Other variations of units are built that have parts altered for special requirements. The non-catalog units can be serviced with the parts list below using caution for proper identification. Contact an Eaton representative with any questions concerning your selection.
  • Page 54 GVF Asparagus Cart Owner’s Manual - PARTS Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Parts List Item 02 Part No. Qty. Description 70111-667 9 tooth coupler (In Kit 4) 70111-687 11 tooth coupler (In Kit 5) 16321-117 Cup, Bearing Ring, Crush (Shim kit must be ordered to replace crush ring).
  • Page 55 GVF Asparagus Cart Owner’s Manual PARTS - 53 Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Item 1 - Drive Shaft Identification Part Number Input Drive Where Used Output Drive 9 Tooth .81 Min. Full Depth 9 Tooth .81 Min. Full Depth 9 Tooth 70142-200 [13 Tooth] .625 Min.
  • Page 56 GVF Asparagus Cart Owner’s Manual - PARTS Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Item 2 - Endcover Assembly Identification Item 2 - Parts List (Refer to Identification chart and drawings) Bypass Valve Item Part Number Qty. Description Location See chart below Endcover Assembly 70420-43...
  • Page 57 GVF Asparagus Cart Owner’s Manual PARTS - 55 Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Item 3 - Housing Assembly Identification Item 3 - Housing Assembly Identification Item Part Number Port Machined 70160-307 D1 & D2 113077-001 D1, D2, & D4 DRAIN PORT - D1 (TOP) 3/4-16 UNF-2B SAE O-RING PORT...
  • Page 58 GVF Asparagus Cart Owner’s Manual - PARTS Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Item 20 or 21 - Relief Valve Item 20 or 21 - Internal Relief Valve Settings Available Part Number bar [PSI] 32060-LA 138 [2000] 32060-QA 172 [2500] 32060-UA 207 [3000]...
  • Page 59 GVF Asparagus Cart Owner’s Manual PARTS - 57 Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Item 36 - Charge Pump Adapter Assembly Identification Configuration for 13,8 to 17,2 bar [200 to 250 PSI] or 36-4a 17,2 to 20,7 bar [250 to 300 PSI] Charge Relief Valve 36-3a or 3b 36-2a...
  • Page 60 GVF Asparagus Cart Owner’s Manual - PARTS Hydraulic Pump Breakdown, GA 2000 continued Model 70160 Item 36 - Charge Pump Adapter Assembly 6,9 to 10,3 bar [100 to 150 PSI] Charge Relief Setting Item Part No. Qty. Description Rotation Displacement 70142-314 Assembly, Charge Pump Adapter Righthand...

  • Page 61: Hydraulic Schematic

    GVF Asparagus Cart Owner’s Manual PARTS - 59 HYDRAULIC SCHEMATIC 2 GPM INDEX PREVIOUS NEXT LAST...

  • Page 62: Reference

    GVF Asparagus Cart Owner’s Manual - REFERENCE REFERENCE KAWASAKI ENGINE MANUAL GA 2150 Engine, 601CC horizontal, FH601D-FS01S INDEX PREVIOUS NEXT LAST...

  • Page 63: G V F Warranty

    GVF Asparagus Cart Owner’s Manual WARRANTY - 61 G V F WARRANTY Gillison’s Variety Fabrication, Inc. will replace or repair at GVF option, any GVF manufactured item that is, in the opinion of GVF, defective in material or workmanship for a period of 1 year from the date of purchase, and is returned to the GVF plant or service center at the expense of the customer.

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