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Summary of Contents for Posch AutoSplit 415
- Page 1 Operating Instructions AutoSplit 415 D1010530 - V001 *D1010530-V001* English Copyright by Posch Gesellschaft m.b.H., Made in Austria...
- Page 2 Machine number:................Serial number:..................POSCH Austria: 8430 Leibnitz, Paul-Anton-Keller-Strasse 40, telephone: +43 (0) 3452/82954, fax: +43 (0) 3452/82954-53, e-mail: leibnitz@posch.com POSCH Germany: 84149 Velden/Vils, Preysingallee 19, telephone: +49 (0) 8742/2081, fax: +49 (0) 8742/2083, e-mail: velden@posch.com...
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Page 3: Table Of Contents
Contents Contents Foreword Copyright notice Liability for defects Reservations Definitions Operating instructions Safety information Explanation of symbols General safety information Safety instructions for log splitter Safety instructions for conveyor belts Safety instructions for rope winches Noise Remaining risks Proper use Incorrect use General Scope... - Page 4 Contents Protective guards Screw fittings Electrical equipment Hydraulic lines Oil level Maintenance 10.1 Lubrication 10.2 Oil changing 10.3 Splitting blade guide 10.4 Feed belt 10.5 Cleaning Special equipment 11.1 Automatic central lubrication Additional equipment 12.1 Conveyor belt 12.2 Base 12.3 Tank heating Troubleshooting 13.1...
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Page 5: Foreword
Foreword Foreword Thank you for buying our product. This machine has been built in conformity with applicable European standards and regulations. These operating instructions explain how to operate the machine safely and efficiently and how to maintain it. Any person entrusted with the transport, installation, commissioning, operation or maintenance of the machine must have read and understood: ▪... -
Page 6: Operating Instructions
Foreword The operating personnel (operators) are those entrusted by the operator to operate the machine. Technical personnel Technical personnel are persons entrusted by the operator of the machine with special tasks such as installation, set-up, maintenance and troubleshooting. Electrician An electrician is a person who, by virtue of his specialist training, has knowledge of electrical systems, standards and regulations and is able to identify and prevent possible hazards. -
Page 7: Safety Information
Safety information Safety information Explanation of symbols The following symbols and instructions in this manual provide warnings about possible personal injury or property damage or give useful information about working with the machine. Warning about danger zones Instruction regarding safe working, where non-compliance entails the risk of serious or fatal injury. -
Page 8: General Safety Information
Never leave the machine running unattended. Switch off the machine's drive unit before carrying out any adjustments. Only use original - POSCH - spare parts. Do not modify or tamper with the machine. Work on electrical equipment must only be carried out by qualified electricians. -
Page 9: Safety Instructions For Log Splitter
Safety information Safety instructions for log splitter Only use the machine outdoors. ▪ Exception: machines operated by electricity. Wear safety shoes and close-fitting clothes when working with this device. Never split angle-cut wood! Wear protective gloves. Keep the work area free of chips and wood residues. Shut the drive down before removing any jammed pieces of wood. -
Page 10: Remaining Risks
It is up to the operating personnel to ensure that work is carried out safely. Proper use The machine - AutoSplit 415 - is designed exclusively for splitting logs with a diameter of 10–41 cm and a length of 12–33 cm. -
Page 11: General
Hydraulically swivelling conveyor belt Description The AutoSplit 415 is a wood processing machine which can be used to produce firewood from round or square timber. The wood is conveyed via the feed belt of the feeding device to the splitting tool and split. -
Page 12: Major Machine Components
General Major machine components Extractor chute Frame Rating plate Screw-on angle Protective cover Dispenser sump Splitting blade Feed Protective door, right Feed controller Protective door, left Adjuster foot Oil filter Operation – OnlyCut (only with Vario) Electric motor Base Oil cooler Main controls –... -
Page 13: Stickers And Their Meaning
General Stickers and their meaning Only one person may operate the machine at a time Only carry out repair, set-up, maintenance and cleaning work when the drive is switched off and the tool is stationary. Wear protective gloves Wear safety shoes Wear goggles and ear defenders Caution, moving tools Always read the user manual before operating the machine... -
Page 14: Set-Up
General Oil filling point Z2050561 Stop Wood size (coarse/fine) Z2001282 Main control AUTO Operation - OnlyCut Stickers on belt conveyor Danger zone Z2001162 Lubrication point Z2050400 Set-up Ensure the machine is stable before starting it. Set up the machine on a level, firm and clear work surface. The machine must be placed directly on the ground. -
Page 15: Start-Up
Start-up Start-up Check the machine for potential damage prior to every use. ▪ When doing so, pay particular attention to inspection activities in section "Checks [➙ 25]". Before starting to operate the machine, please check that the protective and safety systems are working and also the hydraulic hoses and oil level. -
Page 16: Driven By The Tractor's Hydraulic System (Type Ps)
Start-up Neutral position Delta position Star position If the electric motor will not start (red light for rotational direction detection is on): Reverse two phases in the plug. Changing the rotational direction may only be done by qualified electrical personnel. Driven by the tractor's hydraulic system (type PS) ▪... -
Page 17: Operation
Operation Operation At outdoor temperatures below 0°C, let the machine idle for approximately five minutes to allow the hydraulic system to reach the correct operating temperature (the hydraulic pipes will then be warm to the touch). Controls and functions 5.1.1 Dispenser sump Screw-on angle Star-grip screw... - Page 18 Operation 5.1.2.1 Automatic mode Automatic – on Excess pressure (no function) The machine can be switched to automatic mode using the control lever - automatic. To stop the machine, move the control lever to the neutral position. 5.1.2.2 Setting the billet size It is possible to adjust the feed rate and the billet size: Faster feed (large billet): Turn the throttle anti-clockwise.
- Page 19 Operation 5.1.2.3 Short stroke Short stroke stop Threaded bolts Wing nut Screw-in plate – short stroke Hexagonal nut Star-grip screw Valve plate with valve For logs up to a maximum of 20 cm, the splitting time can be significantly shortened using the short stroke setting, as the splitting stroke is shorter.
- Page 20 Operation The ball valve will only be required in connection with the saw (SpaltFix S-415) and therefore has no function. 5.1.3 Safety circuit The machine has a safety circuit with 3 stop functions. Stop function: The stop function is triggered by opening the protective cover or the protective doors (left, right).
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Page 21: Work Operation
Work operation Work operation Only one person may operate the machine at a time. Ensure that no other people are near the machine. Splitting process Log (cut) Place of operation Dispenser sump Control lever – Automatic ▪ Start the machine. See ….. - Page 22 Work operation Dispenser sump Smaller diameter of the wood Ensure that the smaller log diameter is located at the side of the splitting blade, so as to prevent the wood twisting during splitting. ▪ Switch the machine to automatic mode using the control lever. ▪...
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Page 23: Put Out Of Operation
Put out of operation Put out of operation Before switching off the machine, depressurise all hydraulic functions. Position all controls in neutral or switch these off. Put drives out of operation Driven by electric motor (Type E) Type E15 ▪ Move the switch to the 0 position. ▪... -
Page 24: Transport
Transport Transport Before transportation, it is vital that the drive is switched off and secured to ensure that it cannot be switched on accidentally or started up by unauthorised persons. Disconnect the machine from the mains. ▪ In addition, pull out the plug of the device. Lifting with a crane Lifting gear Lifting eye... -
Page 25: Checks
Checks Checks Before control work is carried out on the machine, it is vital that the drive is switched off and secured to ensure that it cannot be switched on accidentally or started up by unauthorised persons. Disconnect the machine from the mains. ▪... -
Page 26: Hydraulic Lines
Checks Hydraulic lines After the first hour of operation, check that all hydraulic connections are secure and are not leaking. Check that all hydraulic connections are secure and are not leaking after every further 100 hours of operation. ▪ Damaged hydraulic lines must be replaced immediately. Oil level To check the oil level place the machine on an even surface. -
Page 27: Maintenance
▪ In addition, pull out the plug of the device. Work on electrical equipment must only be carried out by qualified electricians. Never work without the protective guards in place. Only use original - POSCH - spare parts. 10.1 Lubrication Dispose of oily and greasy parts and oil residues in accordance with legal regulations. -
Page 28: Oil Changing
Maintenance 10.2 Oil changing Old oil must be disposed of in an environment-friendly manner. Find out about the environmental regulations in your country. 10.2.1 Changing the hydraulic oil The first oil change should be carried out after 500 operating hours, all further oil changes should then be carried out after every 1000 operating hours or annually. -
Page 29: Splitting Blade Guide
Maintenance A mixture of products of the same quality poses no problem. Recommended hydraulic oils Manufacturer Oil specification ATF II SHELL Donax TA TOTAL BIOHYDRAN SE 46* / AZOLLA ZS 46 ESSO Univis N46 CASTROL Hyspin AWH-M 46 ARAL Vitam VF46 GENOL Hydraulic oil 520 FUCHS... -
Page 30: Feed Belt
Maintenance Figure as above, depending on the design Should the splitting blade display too much lateral play (lack of lubrication, heavy contamination, etc.), the blade guides can be rotated by 180°. 10.4 Feed belt 10.4.1 Notes regarding the conveyor belt Check that the belt runs centrally. -
Page 31: Cleaning
Maintenance 10.5 Cleaning Before cleaning work is carried out on the machine, it is vital that the drive is switched off and secured to ensure that it cannot be switched on accidentally or started up by unauthorised persons. Disconnect the machine from the mains. ▪... -
Page 32: Special Equipment
Special equipment Special equipment 11.1 Automatic central lubrication Lubrication pump (PoliPUMP) Container - Lubricating grease (2 Lubrication pump control unit litres) Lubrication line Lubrication nipple for filling ▪ Fill the container to "MAX" with lubricating grease (with grease press on the lubrication nipple). - Page 33 Special equipment If there is too little lubricating grease ("MIN") present, the red LED will illuminate (minimum filling level). ▪ Fill with lubricating grease and delete the message by pressing the "RESET" button. You can find all of the information and settings in the included user manual for the lubrication pump.
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Page 34: Additional Equipment
Additional equipment Additional equipment 12.1 Conveyor belt Keep clear of the danger zone! ▪ See ..Stickers on belt conveyor Conveyor belt types Conveyor belt type Conveyor belt length Conveyor height Belt width 200 cm 190 cm 55 cm 400 cm 290 cm 55 cm 500 cm... - Page 35 Additional equipment 12.1.2 Operation - Conveyor belt 12.1.2.1 Mechanically adjustable Variante 1 Variante 2 Spring cotter Rear fixing hole Cotter pin Wheels unit Front fixing hole Rope winch ▪ Pull out the spring pin. ▪ Pull the cotter pin out of the front fixing hole. ▪...
- Page 36 Additional equipment Red button – conveyor belt off Down button – tilt conveyor belt down Green button – conveyor belt on Up button – tilt conveyor belt up Left button – swing conveyor belt left Emergency stop – all conveyor belt functions to "off"...
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Page 37: Base
Additional equipment ▪ Slightly loosen the fastening screws on each side of the conveyor belt. ▪ Loosen the lock nuts on both tensioning screws. ▪ Align the drive pulley by turning the lock nuts. ▪ Lock the lock nuts on both tensioning screws. ▪... - Page 38 Additional equipment Work on electrical equipment must only be carried out by qualified electricians. ▪ Connect the tank heating to an earthed safety socket. – Mains voltage 230 V (50 Hz) – Power consumption 250 W When using 230 V extensions, make sure that the power consumption is observed (consult an electrician).
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Page 39: Troubleshooting
Troubleshooting Troubleshooting Before rectifying faults on the machine, it is vital that the drive is switched off and secured to ensure that it cannot be switched on accidentally or started up by unauthorised persons. Disconnect the machine from the mains. ▪... -
Page 40: Disposal
Troubleshooting 13.1 Disposal Disposal must be carried out in accordance with the relevant national applicable regulations and/or guidelines. Dispose of recyclable materials separately ensuring they are clean for recycling. -
Page 41: Technical Data
Technical data Technical data Type Drive Drive type Electric motor Tractor hydraulics Output 15 S6 ** Voltage Fusing Motor speed 1500 pto speed Splitting system Splitting force Cylinder stroke Max. pressure Max. log length Max. log diameter Advance speed cm/s Retraction speed cm/s Dimensions *... -
Page 42: Service
Service Service POSCH- Product To order spare parts for your machine please contact your local dealer directly. If you require a replacement parts list for your machine, you can download this at any time by entering the serial number at the following link:... -
Page 43: Ec Declaration Of Conformity
What is more, the machine complies with the EC Electromagnetic Compatibility (EMC) Directive 2014/30/EU. This Declaration is not valid for any modifications to the machine which are not approved by us. Wood splitter - AutoSplit 415 Item no.: M7470 Model: P, S, Z Serial no.:... - Page 44 What is more, the machine complies with the EC Electromagnetic Compatibility (EMC) Directive 2014/30/EU. This Declaration is not valid for any modifications to the machine which are not approved by us. Wood splitter - AutoSplit 415 Item no.: M7475 Model: P, S, Z Serial no.:...
- Page 48 Your Posch-Dealer...
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