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Summary of Contents for ClearSpan PREMIUM COMBO PB02804R4N
- Page 1 PREMIUM COMBO BUILDINGS # PB02804R4N 20’ Wide x 32’ Long INSTRUCTIONS ©2005 ClearSpan™ All rights reserved. Reproduction prohibited without permission. Revision Date: 3-29-05...
- Page 2 Introduction Thank you for purchasing the ClearSpan Poly Shelter. We appreciate your patronage. We hope you enjoy building and utilizing your shelter. Please read this entire instruction manual before starting to assemble your shelter. If you require assistance during the construction process you may call us at 1-800-245- 9881.
- Page 3 PARTS INDENTIFICATION (NOTE: NOT ALL PARTS LISTED ON SPEC SHEET ARE LISTED ON THE PARTS ID PAGE) 20GGS15A 20GGS15B S15S099 S15P075 Position A Position B 1.50” SQ. TUBE SWAGED 1.50” SQ. TUBE PLAIN QUANTITY: 9 QUANTITY: 9 QUANTITY: 31 QUANTITY: 9 S15P062 S15P0805 S15P0272...
- Page 4 104624 104625 104626 QH1061 SQ. FITTING 1-WAY SQ. FITTING 2-WAY SQ. FITTING 3-WAY 1” x 4000-LB. RATCHET QUANTITY: 11 QUANTITY: 6 QUANTITY: 10 QUANTITY: 11 104212 104213 104548 FAH325 H-Channel 8ft. U-Profile 8ft. End Cap 8ft. 5/16” x 5” CARRIAGE BOLT QUANTITY: 19 QUANTITY: 12 QUANTITY: 12...
- Page 5 Main Base Construction- The roll-up door assembly has (2) 2” square anchored pipe for its base. These pipes will be encased in concrete (provided by buyer) in order to assure extra stability. NOTE: Be EXTREMELY mindful where you place the (2) concrete anchors. The entire building will be based from those anchors.
- Page 6 Allow the top of the 2” anchor pipes to be flush with ground level. NOTE: Concrete must be FIRM before proceeding. Be sure to check anchor placement with a level before concrete is set. (2) 104626 connectors will be placed into the anchor pipes in the direction shown above.
- Page 7 to the outside of the frame on both sides. In order to be flush, no Tek Screws can be on the sidewalls of the pipe. Detail below. There will be a splice pipe added to the exterior of the frame pipe. No Tek screws can be added on this face when securing the connector inside.
- Page 8 Rafter Assembly- The pipe for the sections of Rafters can be assembled w/ Tek screws All at once 20GGS15A 20GGS15B S15P075 102897 (2) It is easiest to assemble rafter pipe on the ground, then set up the assembly into position. View of location and fastening details below- S15P072 102897 Be sure to ADD...
- Page 9 QH1330 brackets can be bent to proper position, in order to assure a secure fit to hold rafter pipe into place. Fasten with Tek screws. The center 1.5” pipe that was added in the detail above is fastened to the rafter pipe with (1) 104641 connector.
- Page 10 S15P071 QH1330 S25P0805 Parts needed- (2) S15P0805 tube- 80.5” (1) S15P071 tube- 71” (1) S15P062 tube- 62” (1) 104643 connector (2) 104626 connector (1) QH1330 Door Assembly- Installing the walk-in doors will be the last step for final construction. The reason is the poly-carb end wall needs to be added to the outer wall first.
- Page 11 Middle Base Assembly- This base will be the center support for the rafter setup for the length of the building. Needed- (3)102897 pipe (1) S15P096 pipe Pipe will be fastened to the horizontal connector at the center of the end panel frame.
- Page 12 Detail of the #2 assembly below. In order to secure the #2 rafter in place, bracing may be needed. For base bracing, (2) 75” purlin pipe will be placed for support. The QH1070 will be used to attach all purlin pipe to rafters. Detail below-...
- Page 13 Keep base purlin 6”-8” off of ground level so fastening with QH1070 is easier. Detail below shows location of other purlin pipe. Line up pipe so that QH1070 is fastened at the joint of each rafter pipe in that area.
- Page 14 With the same spacing, 48” on center, continue the previous steps to create the rafter assemblies. The back end wall assembly will be explained on the next page. Below is a full detail of the substructure after construction thusfar-...
- Page 15 Back end wall Assembly- The back end wall will mirror the front-end wall with on minor change. The back base pipe- that runs along the ground plane- will be full across to the walk-in door. There will be no 8’ x8’ roll up door space, therefore, that space is omitted. The final section of purlin pipe 73.5”...
- Page 16 Roll-up Door assembly- The roll-up door supplies the necessary instructions on installation. One main feature before installation is the frame supports. A detail view below shows where the (2) 2” square supports go. The pipe will be held by (2) 5” carriage bolts with accompanying nuts.
- Page 17 Poly-carbonate installation- The main sidewall that is covered in poly-carb will be pre-cut for easy installation. Depending on installation of mid-rafter location, the width of the side-wall poly- carb MAY NEED TO BE TRIMMED. A sharp utility knife and straight edge work well.
- Page 18 End wall poly-carb installation- End wall poly-carb is not pre-cut like the side-wall pieces. Only half of the end walls will be installed in poly-carb, and both end walls will be identical in setup. Detail below shows dashed lines as to location of poly-carb pattern. (1) sheet of poly-carb should be saved for each walk-in door to be installed separately.
- Page 19 Walk-in door details- The edges of the poly-carb around the door and on the door itself will use the door profile shown here. Using this profile, the door will have a tighter seal from the elements. For easy measuring, place a sheet of poly-carb over the opening of the walk-in door, and using a sharp...
- Page 20 Ratchet Assembly/Location- In order to create a secure fit, ratchets will keep a taught and steady pressure on the premium cover when installed. (1) Tek screw per ratchet secures it to the desired location. Detail below. Front left corner detail- Ratchet placed on each end right below pipe...
- Page 21 Fabric side ratchet location- Every other mid-rafter will have a ratchet at the bottom of the leg on the straight side. Detail below. Back panel ratchets- Because the back panel is half fabric, there will be more ratchets to place on the back end wall.
- Page 22 Cross-member purlin pipe- These support pipe will be place in the same style as the purlin pipe. They are set on the same mid-rafters that have QH1061 ratchets with QH1070 straps. Needed (per rafter) (2) 131S075 pipe 75” (1) 131P043 pipe 43” (3) QH1070 straps will hold the pipe on the mid-rafters...
- Page 23 End Wall Panel Installation- DO NOT INSTALL END PANELS ON A WINDY DAY. Damage to the panels may result. Locate panels according to the correct end they belong to. With the supplied ¼” washers and Tek screws, fasten end walls to the end panel rafter pipe while keeping the panel pulled taught.
- Page 24 Cover Installation- There will be (2) sets of cover conduit pipe that are placed in the pockets of the cover. They are identical to what has already been assembled for the purlin pipe installed on the building. -Start by assembling (2) sets of cover conduit for the cover. Details for installation below- Step One- Unpack cover and unfold it completely with the inside surface facing Tip: The ends with black straps in the hems correspond to the front and back...
- Page 25 Step Five: Center the cover front to back and side-to-side. Step Six: In the front and rear hems, locate the black straps. Be sure not to pull out the strap from the hem by mistake. In order to hold the cover in place while pulling over the rest of the canvas, it will be secured to the building by the 1”...
- Page 26 The locations for the D-ring straps detail to the right will be placed through the cover conduit that runs on the top hem of the cover, under the flap of the cover, and over the poly-carb side-wall. The D-rings will have a Tek screw place through both of them, pulled tight, and screwed to the mid-rafter through the poly-carb.
- Page 27 • Check connections and fasteners for tightness; replace and/or repair missing or damaged parts. • Contact ClearSpan for assistance in identifying needed parts; call us toll-free at 1-800-245-9881. • If shelter is moved after construction, inspect shelter thoroughly before reuse.
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