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U.S. Solid USS-BSW00007 User Manual
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U.S. Solid USS-BSW00007 User Manual

Battery spot welder
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BATTERY SPOT WELDER
USS-BSW00007
USER MANUAL

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Summary of Contents for U.S. Solid USS-BSW00007

  • Page 1 BATTERY SPOT WELDER USS-BSW00007 USER MANUAL...
  • Page 2 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Thank you for choosing U.S. Solid ba6ery spot welder. Please check the product to make sure it is not damaged in transit before use. For ques?ons, please contact us at service@ussolid.com or 1-800-243-5428(Monday - Friday: 9am - 5pm EST) for help.
  • Page 3 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Usage Scenario Widely used in ba6ery pack building&maintenance and common metal welding. Fast welding&maintenance of lithium iron phosphate ba6ery packs or ternary lithium ba6ery packs for electric bicycle, hoverboard, swing car, electric tool, home appliance, etc.
  • Page 4 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com • Output Welding Current: 500-3300 A(pulse) • Maximum Welding Power: 19.8 KW • Maximum Welding Energy: 238 J • Pulse Time: 0.2-20 ms • Pulse Time(Welding Power) Adjustment Range: 0-99t •...
  • Page 5 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com How to Use Plug the power adapter into the ‘power supply’ on the side of the machine. II. Plug the power adapter into a 100-240V AC power supply to charge the welder.
  • Page 6 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com New Func+ons - Super Power ‘AL-NI’ Mode & Time-delay Welding ‘AL-NI’ Press the ‘LFP/NCR’ bu6on to turn on the ‘AL-NI’ super power mode, the capacitor voltage will be charged up to 6V in this mode, 0.2mm pure nickel can be directly welded to the aluminum terminals of LiFePO4, LiPo, etc.

  • Page 7: Usage Diagram

    U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Usage Diagram Plug the power adapter into the ‘power interface’ on the side of the machine and connect to a 100-240V AC power supply to charge the welder. Press the ‘PWR/SET’ bu6on to turn on the machine. The top half of the LED screen will display the ‘CH’...
  • Page 8 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Press the ‘PWR/SET’ bu6on second ?me to select the ‘ones place’ of the power grade number, in the same way, you can adjust it between ‘0-9’ via ‘UP/DOWN’ bu6ons.
  • Page 9 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com New Func+ons - Super Power ‘AL-NI’ Mode & Time-delay Welding ‘AL-NI’ Press the ‘LFP/NCR’ bu6on to turn on the ‘AL-NI’ super power mode, the capacitor voltage will be charged up to 6V in this mode, 0.2mm pure nickel can be directly welded to the aluminum terminals of LiFePO4, LiPo, etc.
  • Page 10 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com ‘AT’ Mode - Automa+c Welding Mode Set the ‘AT’ welding mode Press two welding electrodes on Check the welding effect welding pieces with an enough and uniform pressure, welding pulse will be released automa?cally a]er a short delay.
  • Page 11 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com ‘AL-NI’ Super Power Mode The new-added ‘AL-NI’ super power mode is especially designed for the direct welding of pure nickel to the aluminum terminals of LiFePo4, LiPo, etc. 0.2mm pure nickel is supported with a max welding current of 3.3 KA, saving you the expensive cost of using...
  • Page 12 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Installa+on of Machine Base The machine should be inserted into the base ver?cally. Machine with 75A posi?oned in the base. The machine base helps to prevent movement during welding work...
  • Page 13 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Welding pressure can be adjusted Distance of two welding pins can The level of two welding pins can by rota?ng the knob. The adjustment be easily adjusted by turning the also be adjusted easily by turning range is 600-1200g.
  • Page 14 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com 75A Separated-style Welding Pen 75A Usage No+ce Never contact the two Never contact the ba6ery Correct Opera?on welding electrodes posi?ve and nega?ve terminals at the same ?me Replacement of 75A’S Welding Electrodes Tips: regular replacement of welding electrodes are needed for opSmal welding effects.
  • Page 15 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com 73S Handle-push Welding Arm The distance between the welding needle and ba6ery pack is 4-9mm. Installa+on of 73S welding arm 1. Install the handle 2. Unscrew the lid 3. Take down the lid 4.

  • Page 16: Product Diagram

    U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Product Diagram Panel Diagram...
  • Page 17 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com...
  • Page 18 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Troubleshoo+ng Table Error Type Possible Causes Solu?ons 1. Welding pins/welding pieces are not clean Clean oxides /stains on welding Welding electrodes abrasion pins/welding pieces Welding material is not Replace new welding electrodes...
  • Page 19 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Usage No+ces • Gold, silver, copper and jewelry cannot be welded. • Do not set the welding power grade too high, extreme welding current will cause large sparks and penetrate the ba6ery.
  • Page 20 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com • Only charge the machine with the original power adapter. Otherwise the machine may not be charged or may break. • ‘MT’ mode is recommended for new user and the ‘AT’ welding mode is suitable for high-efficient welding work when familiar with the welding...
  • Page 21 One-Year Limited Warranty U.S. Solid warrants your ba6ery spot welder to be free from defects in materials or workmanship under normal use and service for one year from the date of original purchase. All defec?ve devices under normal use will be repaired or replaced for free.
  • Page 22 U.S. Solid Ba+ery Spot Welder USS-BSW00007 Manual, Version 4.1, 2022.8.16 www.ussolid.com Contact Informa+on Phone: 1-800-243-5428 (M-F: 9:00am-5:00pm EST) Address: 1200 E 55th St. Cleveland, OH 44103, USA Website: www.ussolid.com Email: service@ussolid.com...